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Summary of Contents for BERG BENOMIC STAR 300
- Page 1 Technical Handbook BENOMIC STAR 300 & 350 Berg Hortimotive Burg. Crezeelaan 42a 2678 KZ De Lier The Netherlands Tel: +31 (0) 174- 517 700 Fax: +31 (0) 174- 516 958 Email: info@berghortimotive.nl Internet: www.berghortimotive.com...
- Page 2 Berg Hortimotive, CE mark, serial and type reference, serial number, year of construction. If you would like to contact Berg Hortimotive, or one of their dealers with respect to this BENOMIC STAR, please ensure that this information is always readily available.
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Page 3: Declaration
De Lier, 2019 No part of this publication may be reproduced and/or published by way of print, photocopy, film or by any other means without the prior written consent of Berg Hortimotive, registered at De Lier, the Netherlands. Exceptions to this include parts of the documentation which are intended for reproduction, such as abridged instructions and specifications on the machine itself. -
Page 4: Guarantee
The warranty given by Berg Hortimotive for all goods and materials not manufactured by Berg Hortimotive will never be more than that given by its supplier. The warranty is ex works. Faulty machines and/or parts must be sent postage paid. -
Page 5: Table Of Contents
Table of contents DECLARATION ................................3 ................................3 OPYRIGHT ................................... 3 IABILITY ................................4 UARANTEE FOREWORD ..................................4 INTRODUCTION ................................6 .................................. 6 ENERAL ............................6 UPPLIERS INFORMATION SAFETY .................................... 7 ....................... 7 XPLANATION OF THE SAFETY TERMINOLOGY .............................. 7 AFETY INSTRUCTIONS ............................... -
Page 6: Introduction
Introduction General You have made a good choice by purchasing the Berg Hortimotive BENOMIC STAR. You are the owner of an first class piece of equipment that has been manufactured with great care. You will gain the most advantage from the equipment provided that you carefully follow the instructions given in this handbook with regard to safety, operating and maintenance. -
Page 7: Safety
Safety Explanation of the safety terminology Safety terminology Danger : Indicates serious or even fatal injury may occur if the instructions in the handbook are ignored. Warning : Indicates injury if the instructions described in this handbook are ignored. Caution : Indicates damage may occur to the equipment if the instructions described in this handbook are ignored. - Page 8 Instructions from the employer. Repairs to the BENOMIC STAR may only be carried out by personnel who have received specific training from Berg Hortimotive. When carrying out maintenance on the scissor mechanism, the scissor blocks must always be put in place before starting (see 9.4).
- Page 9 It is forbidden to carry out modifications or make alterations to the BENOMIC STAR without prior written permission from Berg Hortimotive. When leaving a path, you must first stop and check whether anybody is standing in the direct vicinity before continuing on the main path.
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Page 10: Safety Pictograms
Safety pictograms On the BENOMIC STAR a number of safety pictograms have been applied. These pictograms warn the operator about possible dangers or dangerous situations. Always observe the warnings and contact your suppliers whenever the actual danger illustrated by the pictogram is not clear. Always make sure that the pictograms are visible and undamaged! The BENOMIC STAR operator must have read and fully understood this handbook. -
Page 11: Intended Application
Intended application Area of application The BENOMIC STAR has been designed for use in the greenhouse horticulture sector. The machine may only be operated by one person with a minimum age of 18 years who has received thorough instruction in the operation of the BENOMIC STAR and who is already familiar with the safety instructions and this handbook, both of which they have fully understood. - Page 12 Lift system limit Emergency switch lowering valve Hydraulic pump 0.37 kW motor Scissor blocks Main box Drive flanged Chain roller Chain tensioning bolt Lift swivelling wheels Hydraulic motor Figure 5.2; Names of the components on the lower part of the BENOMIC STAR ...
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Page 13: Transportation
Transportation External transport When the BENOMIC STAR has to be transported, please do as follows: 1. Close the scissor mechanism fully. 2. Retract the lift wheels so that the wagon stands on the flanged rollers. 3. Set the direction switch to neutral (0) and the speed regulator to speed 0. 4. -
Page 14: Putting Into Operation
The BENOMIC STAR has been specially designed to run on a pipe rail system. When leaving the Berg Hortimotive factory, the pipe rail wagon is checked for proper functioning and safety. Before starting up the BENOMIC STAR, the items described at section 7.1 should be inspected. -
Page 15: Minimum Requirements For The Pipe Rail System
Minimum requirements for the pipe rail system The rails (normally heating pipes) must have an external diameter of either 51 mm or 45 mm and a wall thickness of at least 2 mm. The minimum material specifications for the pipes is as follows: Steel 37 (S235JR). -
Page 16: Tilt Alarm
Tilt alarm The BENOMIC STAR is fitted with a tilt indicator alarm with an acoustic warning signal. The tilt indicator provides an acoustic signal when the machine is tilting over in excess of 2. When this occurs all work being carried out must stop immediately, the scissor mechanism should be lowered as far as possible, and the operator should step off the BENOMIC STAR then take it back while walking beside it. -
Page 17: Use
Ensure that you are familiar with the BENOMIC STAR and its control devices. Ensure that those using the BENOMIC STAR have received instruction for Pipe rail wagons and have read and thoroughly understand the safety instructions and have read this handbook. - The BENOMIC STAR should only be used when the operator is certain that there is nobody in the nearby vicinity of the Pipe rail system. -
Page 18: Controls
Controls 8.1.1 Controls on the chassis Figure 8.1; Controls on the chassis of the BENOMIC STAR 1. MAIN SWITCH / EMERGENCY STOP The BENOMIC STAR can be switched off and on using the main switch. When the key is in the vertical position (drive) the wagon is ON, and in the horizontal position (opposite of drive) the wagon is OFF. -
Page 19: Controls On The Platform
4. BATTERY CONDITION METER The battery condition meter gives information about the status of the battery. The battery is full when all the LEDs are lit - the fewer the LEDs lit up, the lower the battery charge. The LEDs are coloured green, orange and red. When the red, orange and green LEDs are all lit up the battery is 80% to 100% full –... - Page 20 6. SWITCHING THE DIRECTION OF TRAVEL TO REVERSE The direction of travel selected is determined by setting the selector to the desired direction. The switch has a central neutral position (0). When leaving the BENOMIC STAR unattended, always put the switch to the central position. 7.
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Page 21: Emergency Lowering Valve
Emergency lowering valve The emergency lowering valve is located below the scissor under the cover. When the scissor cannot be lowered any further via the controls on the platform (9) or via the controls on the top side of the BENOMIC STAR (2) the cover should be removed by slackening the bolt and removing the plate between the scissor legs. -
Page 22: Cleaning
Cleaning Regularly remove any remains of plants, leaves, etc, and brush off any sand and dust. Clean the Pipe rail wagon with a dry/damp cloth and soft brush. It is also possible to clean the BENOMIC STAR using compressed air, provided that it is dry. Never pour water over the BENOMIC STAR or clean it using a steam or high-pressure water cleaner which can lead to serious damage being caused to the electrical circuits in the equipment. -
Page 23: Dismantling
Hydraulic fluid level too low Top up hydraulic fluid (scissor up, info from supplier) Defective switch Try the main button for scissor control next the main switch Fuse 80 amp defective Consult your dealer Control current 6.3A fuse is blown Consult your dealer Problem C : Speed difficult to regulate Cause C... -
Page 24: Repairs & Maintenance
Specialist maintenance Maintenance and repairs to the items listed below may only be carried out by qualified specialists appointed by Berg Hortimotive: - Work on electrical components and wiring (except replacing foot pedal). - All work concerning the hydraulic system. -
Page 25: Maintenance And Inspection By The Operator
BSA means that you can expect an email from us periodically that contains a link that takes you to a page with lots of tips and recommendations for maintaining the same Berg Hortimotive products that you own and operate. We include pictures and images as much as possible so that the information is easy to understand and apply. -
Page 26: Maintenance In And Around The Scissor Mechanism
Maintenance in and around the scissor mechanism The scissor blocks supplied with the machine must always be used for maintenance activities in and around the scissor mechanism. Remove the capping. Unlock the catch with the scissor raised (illustration A). Lower the scissor (B) until it is next to the safety catch (C). Now switch off the BENOMIC STAR at the main switch. -
Page 27: Chain Tensioning
Chain tensioning The chain tension should allow approximately 1 cm of play - if this is not the case, please do the following: Switch off the BENOMIC STAR at the main switch and remove the key from the contact to prevent the BENOMIC STAR from being started up. Raise the wagon using a forklift truck for example and then secure it so that it is safe for carrying out activities. -
Page 28: Charging The Batteries
Charging the batteries Charge the batteries according to the status of the battery condition meter when they have between 50% and 20% remaining capacity, but try to do this as often as possible when the status is around 20% in accordance with the following recommendations. 100% BATTERY CONDITION METER The battery condition meter gives information about the status of the battery. -
Page 29: Technical Specifications
Technical specifications BENOMIC STAR pipe rail wagon with hydraulic scissor and lifting system 5210.xx.xxx 5240.xx.xxxx Type: 2-scissor 2-scissor Dimensions [mm]: mechanism mechanism Centre-to-centre 420-800 420-800 Length 1930 2000 Breadth c-to-c + 180 c-to-c + 180 Chassis step-up height from concrete path Step-up height to platform in lowest position Height of control panel from platform 1184... -
Page 30: Eg Declaration Of Conformity
EG Declaration of Conformity (according to Appendix IIa of the Machinery Directive) Berg Hortimotive Burg. Crezeelaan 42a 2678 KZ De Lier - Holland T: +31 (0)174 – 517700 www.berghortimotive.nl While taking full responsibility, we hereby declare that the product: Pipe rail wagon type BENOMIC STAR with twin hydraulic scissor mechanism and... -
Page 31: Appendix 1: Maintenance Logbook
Appendix 1: Maintenance logbook Repairs and/or maintenance activities can be described on the form underneath. Date Description of repair/maintenance Name of Type no.:…………………..Serial no.:………………………… company / engineer 31 Translated user manual BENOMIC STAR... -
Page 32: Appendix 2: Technical Drawings Star 300
Appendix 2: Technical drawings Star 300 Fig. 2.1; Maximum dimensions 2-scissor in mm Fig. 2.2; Minimum dimensions 2-scissor in mm 32 Translated user manual BENOMIC STAR... - Page 33 Technical drawings Star 350 Fig. 2.3; Maximum dimensions 2-scissor in mm Fig. 2.4; Minimum dimensions 2-scissor in mm 33 Translated user manual BENOMIC STAR...
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Page 34: Appendix 3: Battery Safety Sheet
Appendix 3: Battery safety sheet Battery recommendations The following chapter provides recommendations for efficient usage, safety and maintenance. Efficient use of the pipe rail wagon and the batteries The following recommendations are aimed at facilitating the efficient use of the pipe rail wagon and to improve the life-cycle of the batteries. - Page 35 It is advisable to use a modern battery charger with an battery acid automatic cut-off - these are available from Berg The float must be able to float freely Hortimotive. Only use a charger type that is suitable...
- Page 36 Note Check the amount of chargers that can be connected to one group. This can be calculated by multiplying the amperage by the voltage. E.g.: 16A*230V =3680W Now check the output of the battery charger. Divide this total amount by the output of the battery charger.
- Page 37 4.2 Spillage • Stop leaks if possible. • Dilute spillage with water spray as far as necessary to reduce hazard. Contain run off by any means available. • If substance has entered a water course or sewer, inform the responsible authority. •...
- Page 38 38 Translated user manual BENOMIC STAR...
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Page 39: Appendix 4: Cleaning The Powder Coating
Appendix 4: Cleaning the powder coating The importance of cleaning and maintenance: It retains the appearance and image of the product over a longer period. It extends the life-span. It prevents corrosion. It helps prevent the spread of plant diseases. ...
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