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Summary of Contents for BERG BeNomic EasyLeaf
- Page 1 Technical Manual BeNomic EasyLeaf Berg Hortimotive Burg. Crezeelaan 42a 2678 KZ De Lier The Netherlands Tel: +31 (0)174 517 700 Email: info@berghortimotive.com Internet: www.berghortimotive.com...
- Page 2 Version 9, November 2019 The machine is manufactured by: Berg Hortimotive Burg. Crezeelaan 42a 2678 KZ De Lier The Netherlands Tel: +31 (0)174 517 700 Email: info@berghortimotive.com Internet: www.berghortimotive.com 2 / 44 Translated user manual V9-EN BeNomic EasyLeaf...
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Page 3: Declarations
1.3 Warranty For a period of 6 months after delivery, Berg Hortimotive gives the client a warranty on material and manufacturing defects that occur during normal use. This warranty does not apply if the defects are caused by improper use or causes other than by material and manufacture if Berg Hortimotive - following consultation with the client - delivers used material or used goods or if the cause of the defects cannot be demonstrated clearly. -
Page 4: Foreword
Potentially dangerous situations are given, as well as recommendations for avoiding them. It is important that this handbook is carefully read in order to learn how the BeNomic EasyLeaf should be operated and maintained. By reading this handbook and then using the BeNomic EasyLeaf, you, or anyone else, will be assisted in using the BeNomic EasyLeaf in the correct manner thereby helping to avoid personal injury as well as damage to the machine. -
Page 5: Table Of Contents
EPETITION OF THE USED SAFETY PICTOGRAMS 3.3 M ....................9 ACHINE TYPE PLATE 3.4 G ..................10 ENERAL SAFETY MEASURES 4. GENERAL DESCRIPTION OF THE BENOMIC EASYLEAF ........... 13 4.1 I ......................13 NTENDED USE 4.2 P ...........14 RINCIPAL COMPONENTS OF THE OMIC 5. - Page 6 APPENDIX 1: MAINTENANCE LOGBOOK ................ 36 APPENDIX 2: TECHNICAL DRAWINGS ................37 APPENDIX 3: ELECTRIC DIAGRAM .................. 38 APPENDIX 4: BATTERY SAFETY SHEET ................. 39 APPENDIX 5: CLEANING VARNISH POWDER COATING ..........44 6 / 44 Translated user manual V9-EN BeNomic EasyLeaf...
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Page 7: Notifications In The Text
3.2 Repetition of the used safety pictograms The BeNomic EasyLeaf has been fitted with safety pictograms to alert the user of potential hazards/dangerous situations. You must act in accordance with these alerts at all times. - Page 8 Maximum tilted position 2° Maximum support distance 1250 mm Only to be used indoors (in greenhouse) Mass of the machine in kg The values depend on the type of BeNomic EasyLeaf! 8 / 44 Translated user manual V9-EN BeNomic EasyLeaf...
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Page 9: Machine Type Plate
Berg Hortimotive, CE mark, serial and type reference, serial number, year of construction. If you would like to contact the Berg Hortimotive dealer with respect to this BeNomic EasyLeaf, please ensure that this information is always readily available. -
Page 10: General Safety Measures
"raise" the work platform by placing objects under it. Do not switch on the BeNomic EasyLeaf if its protective covers have been taken off or opened up. Prior to switching on the BeNomic EasyLeaf, all protective covers must have been replaced. - Page 11 Pulling or pushing items (steel wire, protective canvas, etc.) using the BeNomic EasyLeaf is forbidden. Using the BeNomic EasyLeaf to pull or push other means of transport over the pipe rail is forbidden. It is forbidden for either people or animals to enter the path on which the BeNomic EasyLeaf is being operated.
- Page 12 Therefore, carefully store this documentation for future reference, or in the event of a repair or maintenance. It is recommended you keep one copy with the BeNomic EasyLeaf and to store another elsewhere (for example in the archive of the technical department).
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Page 13: General Description Of The Benomic Easyleaf
4.1 Intended use The BeNomic EasyLeaf runs on pipe rails and is intended to be used as an aid for harvesting and/or maintaining the plants in a greenhouse. Using the BeNomic EasyLeaf in a manner other than described in this document is not permitted. -
Page 14: Principal Components Of The Benomic Easyleaf
4.2 Principal components of the BeNomic EasyLeaf The principal components of the BeNomic EasyLeaf are illustrated in figure 1. Figure 1: Principal components of the BeNomic EasyLeaf A. Support bracket B. Push bracket C. Control panel D. Platform E. Foot switch F. - Page 15 Figure 2: BeNomic EasyLeaf controls A. Speed control knob C. Direction of travel selection switch + (breakdown) indicator lamp D. Emergency stop Figure 3: BeNomic EasyLeaf chassis A. Central lock B. Batteries C. Power cord plug from Built-in charger D. Battery Condition Meter E.
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Page 16: Transport
5. Ensure that the BeNomic EasyLeaf remains dry and frost-free during transportation. 6. After having arrived at its destination, the BeNomic EasyLeaf must be set up in accordance with the points described at chapter 6 (Putting into operation). Due to the asymmetrical weight distribution, moving with a forklift truck is forbidden! 6. - Page 17 Be extra vigilant during the installation! The risk of incorrect functioning whilst putting into operation is higher than normal. If the BeNomic EasyLeaf has not been set up correctly, it may pose a hazard. Be sure that the platform height has been secured correctly.
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Page 18: Inspection Before Starting Operations
6.2 Horticulture sector guidelines for pipe rail systems The BeNomic EasyLeaf has been designed to run on a pipe rail system. This means that there are rails on the paths between the plants which consists of two pipes of the same diameter and having a fixed width between them (centre-to-centre measurement). - Page 19 ➔ Wheelbase between 62.5% and 125% of the support distance. ➔ All values for other pipe and tube rail supports should be calculated separately. Source: The Dutch health and safety catalog in force in the Netherlands https://agroarbo.nl/catalogus/buisrailsysteem/ 19 / 44 Translated user manual V9-EN BeNomic EasyLeaf...
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Page 20: Operating Instructions
This chapter contains instructions for the operation of the BeNomic EasyLeaf. The BeNomic EasyLeaf is designed for operation by one person. This person must be at least 18 years of age and be familiar and comply with the contents of this technical manual. A special training course is not required, although some experience in working with this type of equipment is required. - Page 21 (V) and frequency (Hz). Remove the charging plug before using the BeNomic EasyLeaf. In order to operate the BeNomic EasyLeaf correctly, it must be free of any obstacles. The BeNomic EasyLeaf may only be operated when there are no other persons in the vicinity (apart from the operator) of the machine.
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Page 22: Switching On The Benomic Easyleaf
BeNomic EasyLeaf will be ready for use. 4. If the buzzer sounds twice and the lamp flashes, then the BeNomic EasyLeaf must be reset. This is done by turning the potentiometer to zero. The indicator lamp will then light up continuously. -
Page 23: Efficient Use Of The Benomic Easyleaf And Batteries
BeNomic EasyLeaf should be charged immediately. Switch off the BeNomic EasyLeaf with the key switch and then charge the battery for at least 12 hours without interruption or until the battery charger indicates that the battery is full. (consult the... -
Page 24: Moving The Benomic Easyleaf On The Concrete Path
BeNomic EasyLeaf can be easily turned and moved using the push handles for this. 7.6 Use of the emergency stop The BeNomic EasyLeaf is fitted with an emergency stop. In the event of an emergency, the BeNomic EasyLeaf can swiftly be brought to a standstill by engaging this emergency stop. The emergency stop is easy to recognise by its red colour and yellow background. -
Page 25: Taking The Machine Out Of Operation For A Prolonged Period Of Time
7.9 Taking the machine out of operation for a prolonged period of time If the BeNomic EasyLeaf is taken out of serve, switch it off at the central lock and store it in a dry and frost-free area, with fully charged batteries. It is recommended to connect the batteries on the BeNomic EasyLeaf to a trickle charger. -
Page 26: Maintenance Regulations
8. Maintenance regulations Whilst working on the BeNomic EasyLeaf, the power supply must be switched off by means of the central lock. Do not switch on the BeNomic EasyLeaf if its protective covers have been taken off or opened up. Prior to switching on the BeNomic EasyLeaf, all protective covers must have been replaced. -
Page 27: Maintenance Schedule
Paint, grease, or similar Figure 4: Maintenance schedule If the above checks indicate that there is a fault with the BeNomic EasyLeaf, contact your Berg Hortimotive dealer immediately. Continuing to use the BeNomic EasyLeaf after identifying defects could lead to dangerous situations and is therefore forbidden! 8.2 Specialist maintenance... -
Page 28: Pipe Rail System Maintenance
8.3 Pipe rail system maintenance The pipe rail system on which the BeNomic EasyLeaf runs should be checked on a regular basis. The pipe rail system must comply with the requirements of the health and safety catalogue in force in the Netherlands for pipe rail systems. It is prohibited to use the BeNomic EasyLeaf on a pipe rail system that does not satisfy these guidelines. -
Page 29: Inspecting The Carbon Brushes
3. Tension the chain by tightening the adjusting bolt (figure 7) 4. Secure the motor bolts (figure 6) Allow a chain slack of about 1 cm. Figure 6: Unscrewing/tightening the motor bolt Figure 7: Tensioning the chain 29 / 44 Translated user manual V9-EN BeNomic EasyLeaf... -
Page 30: Maintenance Of The Batteries (Http://Www.berghortimotive.com/Nl/Bsa/Bsa-Film)
Follow any further advice as described in the battery safety sheet (see appendix 4). 8.8 Opening the battery cover The BeNomic EasyLeaf is fitted with a battery cover which can be opened by means of one turning knob to enable cleaning and maintenance of the battery. -
Page 31: Cleaning Procedure
Regularly remove any remains of plants, leaves, etc. and brush off any sand and dust. Clean the BeNomic EasyLeaf with a dry/damp cloth and soft brush. Cleaning the BeNomic EasyLeaf with dry, compressed air is also permitted. Never pour water over the BeNomic EasyLeaf... -
Page 32: Repairs
8.10 Repairs During the warranty period, repairs may only be carried out under the supervision of Berg Hortimotive. Repairs and maintenance work must be noted down in the maintenance logbook (see appendix 1). All parts that need to be replaced must at least meet the specifications of the original parts. -
Page 33: Specifications
: 0% to 90%, not condensing Lighting : Normal ambient lighting. The machine is not designed to be used outdoors. The machine is not suitable for operating in explosive atmospheres. 33 / 44 Translated user manual V9-EN BeNomic EasyLeaf... -
Page 34: Declaration Of Conformity
11. DECLARATION OF CONFORMITY Berg Hortimotive, Burg. Crezeelaan 42a, 2678 KZ De Lier, the Netherlands, +31 (0) 174- 517 Client::……………………………. Order number::……………………………. Order date::……………………………. Delivery date::……………………………. We, Berg Hortimotive, while taking full responsibility, hereby declare that the product: WO no.:………………………………... - Page 35 2004/ 108/ EC (EMC Directive) Conforms to the Dutch health and safety catalogue in force in the Netherlands. The Netherlands, De Lier, date ……-……..-……… Signature of director or authorised signatory. ……………………… 35 / 44 Translated user manual V9-EN BeNomic EasyLeaf...
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Page 36: Appendix 1: Maintenance Logbook
Appendix 1: Maintenance logbook Date Description of repair/maintenance Name of company/ Type no.: …………… Serial no.: …………… engineer 36 / 44 Translated user manual V9-EN BeNomic EasyLeaf... -
Page 37: Appendix 2: Technical Drawings
Appendix 2: Technical drawings 37 / 44 Translated user manual V9-EN BeNomic EasyLeaf... -
Page 38: Appendix 3: Electric Diagram
Appendix 3: Electric Diagram 38 / 44 Translated user manual V9-EN BeNomic EasyLeaf... -
Page 39: Appendix 4: Battery Safety Sheet
It is important to check the specific gravity of the battery acid at least once a week, though it should certainly be done each month using a hydrometer (table below). 39 / 44 Translated user manual V9-EN BeNomic EasyLeaf... - Page 40 Overcharging can cause damage to the batteries through boiling the battery acid dry. It is advisable to use a modern battery charger with an automatic cut-off - these are available from Berg Hortimotive. Use only a charger that is suitable for The float must be...
- Page 41 • Do not use water jet to extinguish • Use water spray to knock down fire fumes if possible • Avoid unnecessary run-off of extinguishing media which may cause pollution. 41 / 44 Translated user manual V9-EN BeNomic EasyLeaf...
- Page 42 • Use chemical protection suit and self-contained breathing apparatus while undressing contaminated co- workers or handling contaminated equipment. 7.2 Equipment clean up • Drench with water before transporting from incident. 42 / 44 Translated user manual V9-EN BeNomic EasyLeaf...
- Page 43 43 / 44 Translated user manual V9-EN BeNomic EasyLeaf...
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Page 44: Appendix 5: Cleaning Varnish Powder Coating
The above are only recommendations and therefore responsibility for the proper cleaning remains with the person carrying it out. Please contact the manufacturer if you have any queries regarding the appropriate cleaning products to be used. 44 / 44 Translated user manual V9-EN BeNomic EasyLeaf...
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