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Summary of Contents for BERG BENOMIC S 350
- Page 1 Technical Manual BENOMIC S 350 Berg Hortimotive Burg. Crezeelaan 42a 2678 KZ De Lier The Netherlands Tel: +31 (0) 174- 517 700 Email: info@berghortimotive.com Internet: www.berghortimotive.com...
- Page 2 The BENOMIC S carries a machine type plate which contains the following data: Berg Hortimotive address details, CE marking, serial number and the year of manufacture. If you would like to contact the Berg Hortimotive dealer with respect to the BENOMIC S, please ensure that this information is always readily available.
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Page 3: Declarations
- extensions or additions to the BENOMIC S or the controls. Berg Hortimotive is also not liable in the following cases: - if the customer has not fulfilled all his obligations toward Berg Hortimotive (financial or otherwise); - for consequential damage caused by faults or defects on the BENOMIC S (e.g. -
Page 4: Guarantee
Guarantee Berg Hortimotive guarantee is valid for six (6) months after delivery, and offers the customer warranty on material and manufacturing defects, which arise during normal use. This guarantee shall not apply if the fault(s) is/are due to improper use or causes other than... -
Page 5: Table Of Contents
Driving out of the harvesting path ................33 “ " ............... 34 UTOMATICALLY DISCONNECT SLEEP MODE ......................... 34 UT OF SERVICE .......................... 34 LEANING ................... 35 ROBLEMS CAUSES AND SOLUTIONS ........................37 ISASSEMBLY 5 / 53 Translated user manual (EN-V3) BENOMIC S 350... - Page 6 MAINTENANCE LOGBOOK ................45 APPENDIX 2: TECHNICAL DRAWINGS ................... 46 APPENDIX 3: BATTERY SAFETY SHEET ................47 APPENDIX 4: CLEANING THE POWDER COAT FINISH ............52 APPENDIX 5: QUICK START GUIDE..................53 6 / 53 Translated user manual (EN-V3) BENOMIC S 350...
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Page 7: Introduction
Berg Hortimotive is not liable for damage or indirect damage resulting from failure to follow the instructions and safety precautions set out in this user manual. The liability of Berg Hortimotive shall also lapse as soon as you or third parties make any modifications to the pipe-rail trolley or accessories without our written permission. -
Page 8: Safety
40cm above the platform and is always properly secured. It is forbidden for more than one person to enter the platform at the same time. 8 / 53 Translated user manual (EN-V3) BENOMIC S 350... - Page 9 Instructions from the employer. For safe working at heights, Berg Hortimotive recommends the use of safety belts that comply with the EN358 standard. The BENOMIC S is equipped with two safety belt anchor points and anchor rail for securing the safety belts (see 5.2).
- Page 10 - unless the key is removed from the main switch. It is forbidden to make any modifications/alterations to the BENOMIC S without written permission from Berg Hortimotive When leaving a track, first stop and check whether anybody is standing in the direct vicinity before continuing onto the concrete path.
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Page 11: Safety Icons
Maximum total load in kg (maximum one person + secured load) The values depend on the type of BENOMIC S! Pay attention to the lowering platform! Always use the scissors locking device when working under or on the scissors! 11 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 12: Other Risks
The trolley can topple if the maximum laden weight or applied force limits are exceeded! Users taller than 1.80 metres can lose their balance if they do not use the obligatory safety rail height extender! 12 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 13: Intended Use
Rel. Humidity (RH): 0% to 90%, not condensing Lighting: Normal ambient lighting. The machine is not designed to be used outdoors. The machine is not suitable for operating in explosive atmospheres. 13 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 14: Safety Systems
- Always work according to the local safety regulations! - Manipulation of safety systems is strictly prohibited! - Additional options, accessories and parts must be manufactured and/or supplied by Berg Hortimotive. 14 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 15: Signalling Systems
Stops automatically Orange: Safety status: Limitation: Solution: Flashing Tilt warning level the pipe-rail system (see “attention” with slowly + 7.3) bleeping raised platform 15 / 53 Translated user manual (EN-V3) BENOMIC S 350... - Page 16 Load sensor signal Platform raised Consult your dealer absent Run with raised platform Flashing Speed limiter Running stops Speed reduction active on (running pulses Speed limiter restarting absent) Consult your dealer 16 / 53 Translated user manual (EN-V3) BENOMIC S 350...
- Page 17 Running stops Disinfect hands slowly elapsed * A disinfectant fluid container for the hands can be supplied as an option for the BENOMIC S, ask dealer for the possibilities. 17 / 53 Translated user manual (EN-V3) BENOMIC S 350...
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Page 18: The Horn
(see “attention” with bleeping height 250 cm) 7.3) raised platform Fast Critical tilt with Platform raised Platform lowered, bleeping raised platform Running stops level the pipe-rail system (see 7.3) 18 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 19: Benomic Sdescription
Side cover Fencing height-extenders NOTE: Fencing height-extenders are supplied/assembled as standard for the French market. Figure 5.1; Names of the components on the upper-side of the BENOMIC S 19 / 53 Translated user manual (EN-V3) BENOMIC S 350... - Page 20 Figure 5.2; Names of the components on the under-side of the BENOMIC S Battery cover Hydraulic tank Hydraulics valve block Scissors locks Emergency lowering valve Figure 5.3; Names of the components on the underside of the BENOMIC S 20 / 53 Translated user manual (EN-V3) BENOMIC S 350...
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Page 21: Transport
- Make sure that the forklift truck is suitable for lifting at least 600 kg! - Remove loose parts from the platform before lifting! - Drive slowly and carefully! 21 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 22: Commissioning
The BENOMIC S has been specially designed for running on a stable pipe-rail system (see 7.2 and 7.3). Berg Hortimotive checked the pipe-rail trolley for proper functioning and safety before it left the factory. The items described in article 7.1 must be inspected prior to taking the BENOMIC S into service. -
Page 23: Minimum Requirements For The Pipe-Rail System
- The pipe-rail system must have a maximum tilt of 2 degrees, both lengthwise and width. This makes it important to check the pipe-rail periodically. 23 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 24: Tilt Indication
(if the platform is higher than 120cm) the BENOMIC S will stop driving at this position if the pipe rail system is still too skewed. Caution! By taking this preventive action, a future unsafe situation is prevented. 24 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 25: Load Limiter Measurement System
In order to be able to perform work and maintenance safely when the work platform is raised, the scissor-locking device must always be activated. For this, see chapter 9.2. 25 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 26: Emergency Lowering Valve
The speed on the concrete path is limited to a maximum of 30 m/min if the working platform is higher than 80 cm, this situation occurs when crossing the main path (central path) or in crop work along a gable path. 26 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 27: Pipe - Concrete Path Transition
Ensure that no metal objects can fall on the batteries as this could cause short circuits or sparks which in their turn could lead to an explosion. 27 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 28: Operation
- An acoustic signal will sound when the platform slowly falls in the last bit! - Provide adequate space above the BENOMIC S to allow the scissors to go up! - Do not use the buttons if anyone is on the platform! 28 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 29: Controls On The Platform
You will hear 5 short beeps if a safety system engages and signals that the trolley may not be driven. 8.1.2 Controls on the platform RESET Figure 8.2; Top and bottom control consoles 29 / 53 Translated user manual (EN-V3) BENOMIC S 350... - Page 30 Green continuously when the BENOMIC S is in a safe status, it is then ready for use. The horn ‘beeper’ also gives a feedback to the user if the safety status of the BENOMIC S changes. For this, see 5.3.2. 30 / 53 Translated user manual (EN-V3) BENOMIC S 350...
- Page 31 Regardless of the level of usage, charge the batteries at least once a month using a suitable charger! Avoid deep discharge of the batteries, this causes severe damage and shortens the life! See also the instructions contained in Appendix 3 Battery safety sheet! 31 / 53 Translated user manual (EN-V3) BENOMIC S 350...
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Page 32: Moving The Benomic Sonto The Main Path
Attention! - Never leave the BENOMIC S unattended on its lift-wheels. - Always walk next to/behind the trolley! - Take care with ramps and trenches, and reduce speed! 32 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 33: Crop Work On A Row Of Plants Along A Gable Path
If crossing occurs with the working platform in a high position, the speed on the concrete path is automatically limited! Cross over or move the BENOMIC S to another harvesting path as described in chapter (8.2). 33 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 34: Automatically Disconnect
Every week, remove sand and dirt from the frame at the level of the scissor-slide blocks. See also Appendix 4. Cleaning the powder coat finish 34 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 35: Problems, Causes And Solutions
Cause B Speed control button is defective. Solution Consult your dealer Pipe-rail sensor is defective (only runs slowly) Consult your dealer Drive motor control is defective Consult your dealer 35 / 53 Translated user manual (EN-V3) BENOMIC S 350... - Page 36 Switch/button faulty Try the scissors control service button next to the main switch 80 A fuse defective. Consult your dealer 6.3 A control circuit fuse defective. Consult your dealer 36 / 53 Translated user manual (EN-V3) BENOMIC S 350...
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Page 37: Disassembly
The BENOMIC S must be dismantled and chemical parts (hydraulic fluid and batteries) must be disposed of correctly. Deposit defective batteries at your municipal dump or your supplier. Dispose of oil/fluid as chemical waste. 37 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 38: Maintenance And Repairs
- Work on electrical components/wiring, (excluding foot pedal exchange) - All work on the hydraulic system. - All work concerning the drive motor and the reducer unit (excluding cleaning, readjustment or replacement of the chain and chain-sprockets). 38 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 39: Maintenance On, In Or Under The Scissor-Unit
Stability tests have shown that with unfavourable combinations of pipe type and support spacing on the pipe-rail system, constraints must be applied for the maximum permissible load. See 10.1 Explanation of the technical specifications. 39 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 40: Chain Tightening
6. Tighten the chain by tightening the adjustable lock nut (C) * 7. Tighten the motor mounting bolts (B) again firmly 8. Install the chain-case and tighten the mounting bolts (A) securely. * Allow chain slack of about 1 cm. 40 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 41: Check Pipe-Rail Wheel Wear
Normal maintenance, inspection for run-in string. Roller replacement not yet necessary. Wear is 5 mm or more. The roller has flat sides and has been blocked. Replacement is now necessary! Consult your dealer. 41 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 42: Technical Specifications
Max. lowering speed [m/sec] # 0.23 (# at 80 kg load) Voltage [Volt DC] Battery capacity [Ah] (5h/20h) 120/159 USB connection 2x [Volt/Amps] 5V/ 2.1A Vibration level [m/sec²] <0.5 Noise level [dB] <70 42 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 43: Explanation Of The Technical Specifications
120 kg 250 kg Regardless of the pipe-rail system above, our requirement is that a maximum support spacing (C) of 1 metre is applied in the last 10 meters! 43 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 44: Ec Declaration Of Conformity
Electromagnetic Compatibility Directive (EMC) 2014/30/EU (as recently amended) EC type examination TÜV Netherlands no. 2400-B-528 De Lier, The Netherlands, date ……-……..-……… Signature of managing board or authorised signatory. ……………………… 44 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 45: Appendix 1: Maintenance Logbook
Appendix 1: Maintenance logbook Describe repairs and/or maintenance operations on the form below. Date Description of repair/maintenance Name of Type no.:……………..Series no.:………………………… company/technician 45 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 46: Appendix 2: Technical Drawings
Fig. 2.3; Minimum height dimensions in mm, 2 scissors Fig. 2.2; Maximum height dimensions in mm, 2 scissors Fig. 2.4; Platform dimensions in mm, 2 scissors Fig. 2.5; Length dimensions in mm, 2 scissors 46 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 47: Appendix 3: Battery Safety Sheet
So, preferably check the acid concentration every week, but check at least every month with a hydrometer (fig. A+B and table below). 47 / 53 Translated user manual (EN-V3) BENOMIC S 350... - Page 48 The use of a modern battery charger with automatic The float must always float freely cut-off, available from Berg Hortimotive, is for a valid reading recommended. Only use a charger that is suitable for the batteries used! (see charger instructions) Never interrupt charging, completely finish charging, see indication on charger.
- Page 49 • The vapour may be invisible and is heavier than air. It spreads along the ground and may enter sewers and basements 3. Personal protection • Chemical protection suit. • Respiratory mask equipped with ABEKP1 filter 49 / 53 Translated user manual (EN-V3) BENOMIC S 350...
- Page 50 • Use chemical protection suit and self-contained breathing apparatus while undressing contaminated co- workers or handling contaminated equipment. 7.2 Equipment clean up • Drench with water before transporting from incident. 50 / 53 Translated user manual (EN-V3) BENOMIC S 350...
- Page 51 51 / 53 Translated user manual (EN-V3) BENOMIC S 350...
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Page 52: Appendix 4: Cleaning The Powder Coat Finish
The recommendations above are the responsibilities of the party responsible for carrying out the cleaning. If you have any questions regarding the cleaning product to be used, please consult the manufacturer. 52 / 53 Translated user manual (EN-V3) BENOMIC S 350... -
Page 53: Appendix 5: Quick Start Guide
Appendix 5: Quick Start Guide 53 / 53 Translated user manual (EN-V3) BENOMIC S 350...
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