Portable Winch PORTABLE CAPSTAN WINCH PCW5000 User Manual
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Also See for PORTABLE CAPSTAN WINCH PCW5000:
- User manual (68 pages) ,
- Quick start manual (5 pages) ,
- User manual (10 pages)
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Summary of Contents for Portable Winch PORTABLE CAPSTAN WINCH PCW5000
- Page 1 Portable Winch Co. PORTABLE CAPSTAN WINCH PCW5000 USER MANUAL Model: PCW5000 Maximum pulling capacity (single line): 1136 kg (2500 lb)
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Page 2: Table Of Contents
Summary Introduction – p. 3 1.0 Safety guidelines – p. 3 1.1 Safety messages – p. 3 1.2 Label – p. 3 1.3 Safety information – p. 4 2.0 Before first use – p. 5 2.1 Upon receiving the winch – p. 5 2.2 Is the engine ready to work? –... -
Page 3: Introduction
Read it carefully before using the winch. For any problems or questions you may have, please refer to an authorized Portable Winch Co. dealer or contact us directly. 1.0 Safety guidelines... -
Page 4: Safety Information
Do not let children use the Portable Winch . Keep children and animals away from the work area. Never let someone without training use the Portable Winch . Make sure the user knows about the safety and usage procedures and has read this manual and the Honda engine user manual. -
Page 5: Before First Use
Check the oil level on a horizontal surface. The oil level should be up to the edge of the opening. 2.2.2 Gas Fill the gas tank with unleaded fuel. Do not use oil/fuel mixture; your Portable Winch equipped with a 4-stroke engine. Refer to page 7 of the Honda engine user manual. -
Page 6: Engine Start-Up
2.2.4 Capstan drum Your Portable Winch is equipped with a standard 57 mm (2-1/4") diameter capstan drum. If you are using the optional 85 mm (3-3/8") drum (PCA-1100 (not included)), follow these simple installation steps (figures 1, 2, 3 and 4 can be found on the next page). -
Page 7: Spark Arrestor
2.2.5 Spark arrestor In certain areas, it is forbidden to use a gas engine without a spark arrestor. Check local regulations. An optional spark arrestor is available from Portable Winch Co. and Honda Power Products dealers. Installation: 1) Insert the spark arrestor into the exhaust tube. -
Page 8: Winch Usage
3.0 Winch usage Most winching situations present POTENTIAL DANGERS! 3.1 Rope Stay out of the winch line’s path. 3.1.1 Rope type Use only low stretch rope. We recommend using double-braided polyester rope with a minimum diameter of 10 mm (3/8''). Maximum rope diameter is 16 mm (5/8"). For most situations, we recommend using 12 or 13 mm (1/2’’) DBP rope. -
Page 9: At The End Of The Rope
3.2 At the end of the rope 3.2.1 Recommended knots You have to attach the load to the end of the rope. Even if a simple knot can do the job, we recommend the installation of a hook with the bowline knot (figure 1 on the right) because it can be easily undone if you need to change the hook. -
Page 10: Recommended Hooks
3.2.2 Recommended hooks If you usually pull with a choker chain, use a grab hook (figure 1) or grab hook with latch (figure If you usually pull a sling or a ring, use a safety hook with latch (figure 3). 3.3 Winch anchor OPTION 1: In most cases, the winch is anchored to a fixed point using the polyester sling or with optional anchoring devices and the rope end is tied to the object you want to move. -
Page 11: Using A Polyester Sling
3.3.1 Using a polyester sling (included with the winch) Go around the anchor point with the sling. Insert each end of the sling in one of the safety hooks located on the winch (figure 1). Avoid installing the sling on sharp edges that might damage it. Whether you are using a post, a tree or a stump, always install the sling near the anchor’s base (figure 1). -
Page 12: Using The Receiver Hitch
4) Wrap the rope around the drum and start winching (figure 3). NOTE: Do not leave the winch on the hitch with the engine running; the resting position will cause the Oil Alert device to turn the Honda engine off (see section 3.4). Use the hitch plate only with Category II ball hitch (1500 kg –... -
Page 13: Using The Tree/Pole Mount
After pulling for a few seconds with the tree/pole mount, release the tension off the Portable Winch . Check the solidity of the installation and tighten the sling again. -
Page 14: Rope Installation
ignition when the winch is operating at an angle greater than 20 degrees (± 4 degrees). Make sure that your set-up keeps the winch at a relatively horizontal level while winching and idling. 3.5 Rope installation Using common sense while installing the rope is the key to a secure winch usage. -
Page 15: Wrapping The Rope On The Capstan Drum
3.6.1 Wrapping the rope on the capstan drum NEVER put your HANDS on the CAPSTAN DRUM or the ROPE GUIDE when the ENGINE is RUNNING. 1) Start the engine and let it idle for 30 seconds to warm-up; 2) Run the rope over the small pulley and under the drum (figure 1); 3) Wrap the rope around the drum (3 turns) (figure 2);... -
Page 16: To ''Rock'' The Load
3.6.2.2 To ‘’rock’’ the load: Pull the rope until the engine comes close to stalling and release the tension. Pull again on the rope to put tension and repeat as needed. Be careful with this method since it generates heat and can wear the rope quickly. -
Page 17: If You Must Keep Tension On The Rope At Start-Up
3.6.2.6 If you must keep tension on the rope at start-up: You can install a rope grab device or a Prussik knot attached to your anchor point in order to keep tension on the rope. 3.6.2.7 If your rope is too short: You will have to link two ropes together. -
Page 18: Lubrication
Honda engine user manual. .4 Storage lways store your Portable Winch in a vertical position. Refer to the Honda engine user manual for engine storage instructions. .5 Spark arrestor... - Page 19 PRODUCT DESCRIPTION NUMBER PCA-1100 Optional capstan drum (85 mm (3-3/8'') diameter) PCA-1215 Double-braided polyester rope - 3300 kg MBS (7200 lb) - 13 mm x 45,75 m (1/2'' x 150') PCA-1213 Double-braided polyester rope - 3300 kg MBS (7200 lb) - 13 mm x 91,5 m (1/2'' x 300') PCA-1216 Double-braided polyester rope - 3300 kg MBS (7200 lb) - 13 mm x 183 m (1/2'' x 600') PCA-1200...
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Page 20: Warranty
Hang on to your proof of purchase (invoice with serial number). It will be used to establish the beginning of the warranty period. Portable Winch Co. will replace or repair, at its option, any defective product. All other Portable Winch accessories are covered by a complete one (1) year warranty. -
Page 21: Ce Declaration Of Conformity
5.4 CE Declaration of conformity DECLARATION OF CONFORMITY PORTABLE WINCH CO. 2877, King Street East Sherbrooke, QC J1G 5J1 CANADA Tel: +1 819 563-2193 www.portablewinch.com Declare that the product Portable Capstan Winch Model PCW5000 For intended purpose Pulling non-rolling objects at angles +45º from... -
Page 22: Parts List
5.5 Parts list... - Page 23 PW NUMBER DESCRIPTION PCW5000-001 Gearbox Housing PCW5000-011 Shaft Key rectangular 3/16'' x 1/8'' x 3/4'' PCW5000-003 Input Pinion PCW5000-038 Flat Washer 1/4'' - ZP PCW5000-027 BH Cap Screw 1/4-28 x 1/2'' LG. PCW5000-040 Honda Engine GHX50 PCW5000-025 Hex Cap Screw M6-1 x 16 mm - ZP PCW5000-022 Junction Plate PCW5000-026...
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Page 24: Manufacturer
5.6 Manufacturer The Portable Winch is manufactured by: Portable Winch Co. 2877, King Street East Sherbrooke, Québec, J1G 5J1 CANADA Phone: +1 819 563-2193 Toll free (Canada & USA): 1-888-388-PULL (7855) Fax: +1 514 227-5196 Email: info@portablewinch.com Web site: www.portablewinch.com...
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