Giant P200 Series Operating Instructions/ Repair And Service Manual

Giant P200 Series Operating Instructions/ Repair And Service Manual

Triplex ceramic plunger pump

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Series
P200
Updated 09/14
-18mm versions
Contents:
Installation Instructions:
Pump Specifications:
Exploded View:
Parts List:
Repair Kits:
Pump System Troubleshooting:
Recommended Spare Parts List:
Pump Mounting Selection Guide:
Torque Specificiations:
Repair Instructions:
Dimensions:
Warranty Information:
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual
For Models:
P217
P218
P219
P220
P221
P227
P230
Page
9-10
back page
2
3
4
5
6
7
8
8
8
11

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Table of Contents
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Summary of Contents for Giant P200 Series

  • Page 1 Triplex Ceramic Series Plunger Pump Operating Instructions/ Repair and Service Manual P200 -18mm versions For Models: P217 P218 P219 P220 P221 P227 P230 Contents: Page Installation Instructions: Pump Specifications: Exploded View: Parts List: Repair Kits: Pump System Troubleshooting: Recommended Spare Parts List: Pump Mounting Selection Guide: Torque Specificiations: Repair Instructions:...
  • Page 2: Installation Instructions

    Dampeners can also reduce the severity lation. If you have unique requirements, of pressure spikes that occur in systems using please contact Giant Industries, Inc. or your a shut-off gun. A dampener must be positioned local distributor for assistance.
  • Page 3: Pump Specifications

    Pump Specifications Max. Max. Nominal/ Nominal/ Max. Max. Max. Plunger Plunger Stroke Stroke Power Power Flow Flow Intermittent Intermittent Speed Inlet Inlet Diameter Diameter Req’d Req’d Pressure Pressure Pressure Pressure Model GPM l/min P230 2000/2500 140/172 1750 0.71 0.13 1.5/1.9 1.1/1.4 P217 2000/2500...
  • Page 4: Exploded View

    Exploded View P217/P218/P219/P220/P221/P227/P230...
  • Page 5: Spare Parts

    Spare Parts P217/P218/P219/P220/P221/P227/P230 ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 08300 Crankcase 08468 Plunger Base 06773 Oil Dipstick with O-Ring 08455 Plunger Pipe 08302 Crankcase Cover, Short 08456 Tension Screw 08302-L Crancase Cover, Long 07676 Copper Gasket 07190 Drain Plug &...
  • Page 6: Repair Kits

    07853-0001 O-Ring, Viton 07913-0001 O-Ring, Viton High Temperature Seal Kit # 09599 Item Part # Description Qty. 23/23A 08477-0030 High-Temp Seal 07904 Pressure Ring + Kit contains six (6) pressure rings. Only three (3) are required for the P200 Series Pumps.
  • Page 7 Adjust or Replace packing seals Excessive vacuum Reduce suction vacuum Cracked plungers Replace plungers Inlet pressure too high Reduce inlet pressure High Crankcase Wrong Grade of oil Giant oil is recommended Temperature Improper amount of oil in crankcase Adjust oil level to proper amount...
  • Page 8: Torque Specifications

    Preventative Maintenance Check List & Recommended Spare Parts List Preventative Maintenance Check List & Recommended Spare Parts List Every Every Every Check Daily Weekly 50 Hrs. 500 Hrs 1500 Hrs 3000 Hrs Oil Level/Quality Oil Leaks Water Leaks Belts, Puelly Plumbing Recommended Spare Parts Oil Change...
  • Page 9 REPAIR INSTRUCTIONS - P217/P218/P219/P220/P221/P227/P230 PUMPS NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring.
  • Page 10 (33). For pumps manufactured prior to 5/97, tighten plugs (32) to 33 ft-lbs. otherwise, apply one drop of Loctite 243 to the valve plugs (32) and tighten to 55 ft.-lbs. (75 Nm). NOTE: Contact Giant Industries for Service School Information. Phone: (419)-531-4600...
  • Page 11 Dimensions - Inches (mm) P217/P218/P219/P220/P221/P227/P230...
  • Page 12 A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under war- ranty consideration. Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A. number.

This manual is also suitable for:

P217P220P221P218P227P230 ... Show all

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