Eaton Pow-R-Line SPX0361126 Maintenance Manual

Pow-r-line switchboards

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Operation & Maintenance Manual

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SPX0361126, SPX0370245

Volume 1 of 1

Equipment:

Switchboards

Panelboards

Dry Type Transformers

Molded Case Circuit Breakers

Safety Switches

Enclosed Control (NEMA)

BROWN WHOLESALE ELEC CO PHOENIX AZ

PO# 7539-028673

JEN ELECTRIC

Date: 04/30/2013

Table of Contents

Summary of Contents for Eaton Pow-R-Line SPX0361126

Page 1 SPX0361126, SPX0370245 Volume 1 of 1 Equipment: Switchboards Panelboards Dry Type Transformers Molded Case Circuit Breakers Safety Switches Enclosed Control (NEMA) BROWN WHOLESALE ELEC CO PHOENIX AZ PO# 7539-028673 JEN ELECTRIC Date: 04/30/2013 © 2008 Eaton Corporation, All Rights Reserved...
Page 3: Table Of Contents
Instruction Data Drawings Molded Case Circuit Breakers Detailed Table of Contents Instruction Data Safety Switches Detailed Table of Contents Instruction Data Spare Parts Drawings Enclosed Control (NEMA) Detailed Table of Contents Instruction Data Drawings © 2008 Eaton Corporation, All Rights Reserved...
Page 5: Contact Information
Contact Information Visit our Web Site www.eatonelectrical.com view the on-line catalog, pricing, document support, distributor directory, news and events. For warranty support …………………………877-ETNCARE For a general directory of Eaton Electrical products …………………..(800) 525-2000 For on-site field service, commissioning & maintenance…………………(800) 498-2678...
Page 7 TAB 1 Switchboards...
Page 9: Eaton Corporation, All Rights Reserved
POW-R-LINE SWITCHBOARDS, INSTR. MAN. Instruction Data TYPE FDPW FUSIBLE PANELBOARD SWITCHES Component Data PXM2000 METER USER AND INSTALLATION MANUAL SPD SERIES, INSTALLATION AND INSTRUCTION MANUAL Item 007 SES Shop Drawings Item 029 DP1 - CHANGE © 2008 Eaton Corporation, All Rights Reserved...
Page 11 Instruction Data...
Page 13: Table Of Contents
Effective July 2011 Instruction Manual IM01500001E Supersedes September 2005 Pow-R-Line switchboards Contents Description Page Safety measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Pre-installation: receiving, handling, and storage .
Page 14: Safety Measures
Hazardous voltages in distribution switchboards and all other cover all configurations of this custom built product . Eaton has made electrical equipment pose a potential hazard to life and property .
Page 15: Pre-Installation: Receiving, Handling, And Storage
. Prepare a sling and a spanner or spreader . (See Figure 3 and Figure 4 .) Eaton does not provide chain, cables, shackles, hooks, spanner, or spreader . eaton Corporation www.eaton.com...
Page 16 . Slowly lift equipment to the minimum height from the floor required to safely relocate it . Figure 4. Side View eaton Corporation www.eaton.com...
Page 17: Pre-Installation Preparation
. Refer to the National Electrical Code for installations in damp locations for additional requirements . The entire area around the switchboard should be thoroughly cleaned of all debris . eaton Corporation www.eaton.com...
Page 18: Considerations For Seismic Qualified Installations
. Because electrical equipment is installed as part of a system, pre-engineering layouts are critical in seismic applications . When Eaton switchboards are marked as “seismic qualified, ” anchoring the switchboard is critical . Experienced engineers in seismic requirements should select methods and techniques of attachment and tested anchoring systems .
Page 19 Switchboard Front View mar the finish . Repair all scratches with touch-up paint, which is available from Eaton . Remove shipping skids and all packaging material . Remove any temporary shipping braces or spacers . Figure 11. Example of Rear (Only) Aligned Switchboard Remove lifting angles and associated hardware .
Page 20 . Once the switchboard structures are attached, visually inspect the board for foreign objects and visually inspect the structure for proper clearances of live parts . Figure 14. Switchboard Section Connection eaton Corporation www.eaton.com...
Page 21: Electrical Connection Of Switchboard Sections
Torque all connections to torque requirements on labels affixed to the correct orientation or there are questions about the installation, each switchboard and as shown in Appendix A, Table 2 . contact Eaton before installing the splice plates . eaton Corporation www.eaton.com...
Page 22 DEAth. board lineup . Eaton’s selection of wire and cable follows UL 891 switchboard DO NOT work on electrical equipment while it is energized . Verify procedures, National Electrical Manufacturers Association (NEMAT), that power entering the equipment is de-energized at the source .
Page 23 . Refer to Appendix A, Table 2 for Cø torque values . 6.00 6.00 (152.4) (152.4) Figure 20. Cable Bracing Cable Lugs Cable Supports Cable Optional Cable Support Application Support Typical Cable Support Side View Detail Figure 21. Cable Bracing eaton Corporation www.eaton.com...
Page 24 Busway A switchboard may include one or more provisions for connection Recommended Busduct to Eaton brand busway . Busway can feed the switchboard, be fed Hardware for Bolting Flange from the load side of an overcurrent device within the switchboard,...
Page 25 For certain breakers with electronic trip units, a portable test kit is torque per instructions on the switchboard and on components . available from Eaton . An auxiliary power module is included in the test kit . This auxiliary power module powers the electronic trip unit 7.
Page 26 For certain breakers with electronic trip units, a portable test kit is power may be turned off by utilizing the control power switch or by available from Eaton, at additional cost . The kit includes complete removing the fuses . Components that use power supplies include...
Page 27: Energizing Switchboard
. All parts should be aligned and secured when installed . Do not leave holes or gaps in the deadfront construction . Clean up any debris in and around the switchboard . eaton Corporation www.eaton.com...
Page 28: Maintenance
4. Beginning with the main(s), turn ON each overcurrent device . The switchboard should be given a thorough maintenance check annually . Exercise extreme care to prevent the equipment from being connected to the power source while tests are being conducted. eaton Corporation www.eaton.com...
Page 29 The life of insulation material is dependent on keeping the material equipment, and other components . Damage to insulation and other dry and clean . surface materials can occur . Do not use compressed air in cleaning . eaton Corporation www.eaton.com...
Page 30 . Refer to the leaflet sure that it is clean and clear of debris, leaves, and obstructions . on each device . If leaflets are missing, contact Eaton for replacement . Records Circuit breakers It is essential to maintain the equipment in satisfactory condition .
Page 31 . Inspect for damage to components and any corrosion . If any dam- age or corrosion is present, contact Eaton . DO NOT RE-ENERGIZE SWITCHBOARD . After the switchboard has completely dried, remove all materials and tools from the equipment .
Page 32: Appendices
BE suRE to REcoNNEct thosE ciRcuits AftER mEGGER tEsts ARE complEtED. NotE: somE GRouND fAult ciRcuits mAy Not BE fusED; thEREfoRE, isolAtioN of thosE ciRcuits REQuiREs DiscoNNEctiNG WiRiNG fRom BusBARs.  WARNiNG Do Not usE AltERNAtiNG cuRRENt (Ac) DiElEctRic/ mEGGER tEstiNG. DAmAGE to compoNENts Will occuR. eaton Corporation www.eaton.com...
Page 33 Phase-to-ground connections Neutral-ground connection A—Ground B—Ground C—Ground Notes: Date all overcurrent Devices open Phase-to-phase connections Phase-to-ground connections Neutral-ground connection A—Ground B—Ground C—Ground Date all overcurrent Devices Closed Phase-to-phase connections Phase-to-ground connections Neutral-ground connection A—Ground B—Ground C—Ground Notes: eaton Corporation www.eaton.com...
Page 34 Date Checklist notes and actions taken Cleaning Bus and cable connections Insulation inspection Overcurrent device inspection Meters Controllers Surge protective devices Other protective devices Secondary/control wiring Clean ventilation Refer to Maintenance section on page 16 . otee: eaton Corporation www.eaton.com...
Page 35 Instruction Manual IM01500001E Pow-R-Line switchboards Effective July 2011 eaton Corporation www.eaton.com...
Page 36 1111 Superior Ave . Cleveland, OH 44114 United States 877-ETN-CARE (877-386-2273) Eaton .com © 2011 Eaton Corporation Eaton is a registered trademark All Rights Reserved of Eaton Corporation . Printed in USA Publication No . IM01500001E / Z11176 All other trademarks are property July 2011 of their respective owners .
Page 37 Component Data...
Page 39 Technical Data 29-620 Page 1 October 1997 Type FDPW Mailed to: E, D, C/29-600A Fusible Panelboard Switches Application Type FDPW fusible panelboard switches are designed for commercial, industrial and service entrance applications to protect and 30 / 60 / 100A switch feeder and branch circuits.
Page 40 Time/Current Curves, Dimension Sheets, Application Data Technical Data 29-620 Page 2 Switch Selection Guide 30A / 60A / 100A 18" wide, 4X high 18" wide, 5X high 22" wide, 5X high Rating Fuse Catalog Number Unit 1 Unit 2 Rating Fuse Catalog Number Rating...
Page 41 Time/Current Curves, Dimension Sheets, Application Data Technical Data 29-620 Page 3 Switch Selection Guide 600A 22" wide, 11X high Rating Fuse Catalog Number 240 Volts Ac or 250 Volts Ac 18" wide, 16X high - Top Feed Main 18" wide, 16X high - Bottom Feed Main FDPW326R 600 (Main) FDPW326MR...
Page 42 Time/Current Curves, Dimension Sheets, Application Data Technical Data 29-620 Page 4 Switch Selection Guide 1200A 22" wide, 15X high 22" wide, 16X high - Top Feed Main 22" wide, 16X high - Bottom Feed Main Rating Fuse Catalog Number Rating Fuse Catalog Number Rating...
Page 45 PXM 2000 Series (PXM 2250/2260/2270) Multifunction Electricity Meter with Ethernet Communication User & Installation Manual IM02601001E Rev. 1.1 www.eaton.com...
Page 46 MENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental...
Page 47 3. Fill out the product registration information below and fax this page to 919-431-6240 Product:__________________________________________________________ Product Model or Version Number:_____________________________________ Product Serial or License Number:_____________________________________ Company:________________________________________________________ Your Name:_______________________________________________________ Address:_________________________________________________________ Address:_________________________________________________________ City:_________________________________ State:________ Zip:_______ Email:___________________________________________________________ Today’s Date:_____________________________________________________ Phone:___________________________________________________________ Eaton GO number (if known)_________________________________________...
Page 49: Table Of Contents
Configuring the Scroll Feature ..............................6-6 Configuring CT Setting ................................6-7 Configuring PT Setting ................................6-8 Configuring Connection Setting ..............................6-9 Configuring Communication Port Setting ..........................6-9 Using Operating Mode................................6-10 Understanding the % of Load Bar ............................6-11 Performing Watt-Hour Accuracy Testing (Verification) ......................6-12 www.eaton.com IM02601001E TOC- 1...
Page 50: Table Of Contents
1 mA Output Card Register Map .............................. C-8 4-20 mA Output Card Map..............................C-11 Pulse Output (Solid State Relay Contacts) / Digital Input Card Map ..................C-15 Digital Output (Relay Contact) / Digital Input Card Map ......................C-18 RTU (RS485) Map .................................. C-28 TOC-2 IM02601001E www.eaton.com...
Page 51: Introduction
COURSE OR DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS, AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental, or consequential...
Page 52: Safety Precautions
FAILuRE tO GROuNd tHE PXM 2250/2260/2270 MEtER MAY RESuLt IN INJuRY, dEAtH, OR EQuIPMENt dAMAGE. Properly ground the meter during installation. Covered by one or more of the following patents: uS Patent Numbers d526920, d525893, 6751563, 6735535, 6636030. www.eaton.com IM02601001E...
Page 53: Overview And Specifications
In addition to the PXM 2000 Series meter with integral display/transducer configuration, a transducer-only (without a display) configuration is available. The PXM 2000 Series Transducer provides RS485 communication via Modbus RTU, Modbus ASCII or DNP 3.0 protocols, as well as standard Ethernet communication. IM02601001E www.eaton.com...
Page 54: Voltage And Current Inputs
This eliminates any possible point of failure at the meter. This is a preferred technique for insuring that relay class CT integrity is not compromised (the CT will not open in a fault condition). IM02601001E www.eaton.com...
Page 55: Ordering Information
Example: PXM 2260-M-A-6-5-1-1-5 (PXM 2260 Meter with 60 Hz System, 5 Amp Secondary, 90-265 VAC/100-370 VDC Power Supply, 2 Relay Outputs/2 Status Inputs I/O Card in Card Slot 1 and standard Power Xpert® Ethernet Gateway Card in Card Slot 2) IM02601001E www.eaton.com...
Page 56: Measured Values
Voltage L-L Current per Phase Current Neutral WATT(A,B,C,Tot.) VAR (A,B,C,Tot.) VA (A,B,C,Tot.) PF (A,B,C,Tot.) +Watt-Hour (A,B,C,Tot.) -Watt-Hour (A,B,C,Tot.) Watt-Hour Net +VAR-Hour (A,B,C,Tot.) -VAR-Hour (A,B,C,Tot.) VAR-Hour Net (A,B,C,Tot.) VA-Hour (A,B,C,Tot.) Frequency %THD Voltage Angles Current Angles % of Load Bar IM02601001E www.eaton.com...
Page 57: Utility Peak Demand
0.005VA Per Phase Max at 11 Amps Pickup Current: 0.1% of nominal Connections: O Lug or U Lug Electrical Connection (Diagram 4.1) Pass-through Wire, 0.177” / 4.5mm Maximum Diameter (Diagram 4.2) Quick Connect, 0.25” Male Tab (Diagram 4.3) Fault Withstand: 100A/10sec., 300A/3sec., 500A/1sec. IM02601001E www.eaton.com...
Page 58 3600 ⋅ P[Watt] - Not a scaled value   pulse   Kh – See Section 6-4 for values Watt IR LED Light Pulses Through face plate 90ms 90ms KYZ output Contact States Through Backplate (De-energized State) IM02601001E www.eaton.com...
Page 59 Network Communications Format: Connection Type: RJ45, 10/100BaseT Ethernet Network Port Protocols: Ethernet TCP/IP, Modbus TCP, HTTP, HTTPS, NTP, SMTP, SNMP Mechanical Parameters Dimensions: see Chapter 3. Weight: 2 pounds/ 0.9kg (ships in a 6”/152.4mm cube container) (Without Option Card) IM02601001E www.eaton.com...
Page 60: Compliance
3 With reference voltage applied (VA, VB, or VC). Otherwise, degrade accuracy to 0.2%. See hookup diagrams 8, 9, and 10 in Chapter 4. 4 At least one voltage input (minimum 20 Vac) must be connected for THD measurement on current channels. IM02601001E www.eaton.com...
Page 61: Mechanical Installation
NOtE: The drawings shown below and on the next page give you the meter dimensions in inches and millimeters (mm shown in brackets). Tolerance is +/- 0.1” [2.54 mm]. Figure 3.1: Meter Face Figure 3.2: Meter Dimensions Figure 3.3: Transducer Dimensions www.eaton.com IM02601001E...
Page 62 Mechanical Installation Fig. 3.4: Meter Back Figure 3.5: ANSI Mounting Panel Cutou Figure 3.6: DIN Mounting Cutout IM02601001E www.eaton.com...
Page 63: Ansi Installation Steps
3. Slide meter with Mounting Gasket into panel. 4. Secure from back of panel with lock washer and nut on each threaded rod. Use a small wrench to tighten. Do not overtighten. The maximum installation torque is 0.4 Newton-Meter. www.eaton.com IM02601001E...
Page 64: Din Installation Steps
Snap into place. 3. Secure meter to panel with lock washer and a #8 screw through each of the 2 mounting brackets. Tighten with a #2 Phillips screwdriver. Do not overtighten. The maximum installation torque is 0.4 Newton-Meter. IM02601001E www.eaton.com...
Page 65: Pxm 2000 Series Transducer Installation
DIN Rails are commonly used as a mounting channel for most terminal blocks, control devices, circuit protection devices and PLCs. DIN Rails are made of cold rolled steel electrolitically plated and are also available in aluminum, PVC, stainless steel and copper. www.eaton.com IM02601001E...
Page 66 Mechanical Installation IM02601001E www.eaton.com...
Page 67: Electrical Installation
Outputs, Inputs or Communications terminals. Eaton recommends the use of Shorting Blocks and Fuses for voltage leads and power supply to prevent hazard- ous voltage conditions or damage to CTs, if the meter needs to be removed from service. CT grounding is optional.
Page 68 Other current connections are shown in Figures 4.2 and 4.3. Voltage and RS485/KYZ Connection is shown in Figure 4.4. Current Gills (Nickel-Plated Brass Stud) Figure 4.1: CT Leads terminated to Meter, #8 Screw for Lug Connection Wiring Diagrams are shown later in this chapter. Communications Connections are detailed in Chapter 5. IM02601001E www.eaton.com...
Page 69: Ct Leads Pass Through (No Meter Termination)
Current Gills and place the CT wire directly through the CT opening. The opening will accomo- date up to 0.177” / 4.5mm maximum diameter CT wire. CT Wire passing through meter Current Gills removed Figure 4.2: Pass-Through Wire Electrical Connection www.eaton.com IM02601001E...
Page 70 Electrical Installation Quick Connect Crimp-on terminations For Quick Termination or for Portable Applications, a 0.25” Quick Connect Crimp-on Connectors can also be used. Quick Connect Crimp-on Terminations Figure 4.3: Quick Connect Electrical Connection IM02601001E www.eaton.com...
Page 71: Voltage And Power Supply Connections
12/2.5 mm 2 wire for this connection. Voltage Fuses Eaton recommends the use of fuses on each of the sense voltages and on the control power, even though the wiring diagrams in this chapter do not show them. Use a 0.1 Amp fuse on each voltage input.
Page 72 5. Three-Phase, Three-Wire Delta with Direct Voltage 6. Three-Phase, Three-Wire Delta with 2 PTs 7. Three-Phase, Three-Wire Delta with 3 PTs 8. Current Only Measurement (Three Phase) 9. Current Only Measurement (Dual Phase) 10.Current Only Measurement (Single Phase) IM02601001E www.eaton.com...
Page 73 Electrical Installation 1. Service: WYE/delta, 4-Wire with No Pts, 3 Cts Select: “ 3 EL WYE ” (3 Element Wye) from the Meter’s Front Panel Display. (See Chapter 6. www.eaton.com IM02601001E...
Page 74 Electrical Installation 1a. Example of dual Phase Hookup Select: “ 3 EL WYE ” (3 Element Wye) from the Meter’s Front Panel Display. (See Chapter 6. IM02601001E www.eaton.com...
Page 75 Electrical Installation 1b. Example of Single Phase Hookup Select: “ 3 EL WYE ” (3 Element Wye) from the Meter’s Front Panel Display. (See Chapter 6. www.eaton.com IM02601001E...
Page 76 Power web page only the System values will be shown. Phase A, B, and C values will display as zero Select: “ 2.5 EL WYE ” (2.5 Element Wye) from the Meter’s Front Panel Display. (See Chapter 6. IM02601001E 4-10 www.eaton.com...
Page 77 Electrical Installation 3. Service: WYE/delta, 4-Wire with 3 Pts, 3 Cts Select: “ 3 EL WYE ” (3 Element Wye) from the Meter’s Front Panel Display. (See Chapter 6. www.eaton.com 4-11 IM02601001E...
Page 78 Power web page only the System values will be shown. Phase A, B, and C values will display as zero Select: “ 2.5 EL WYE ” (2.5 Element Wye) from the Meter’s Front Panel Display. (See Chapter 6. IM02601001E 4-12 www.eaton.com...
Page 79 Electrical Installation 5. Service: delta, 3-Wire with No Pts, 2 Cts Select: “ 2 Ct dEL ” (2 CT Delta) from the Meter’s Front Panel Display. (See Chapter 6. Not connected to meter www.eaton.com 4-13 IM02601001E...
Page 80 Electrical Installation 6. Service: delta, 3-Wire with 2 Pts, 2 Cts Select: “ 2 Ct dEL ” (2 CT Delta) from the Meter’s Front Panel Display. (See Chapter 6. Not connected to meter IM02601001E 4-14 www.eaton.com...
Page 81 7. Service: delta, 3-Wire with 2 Pts, 3 Cts Select: “ 2 Ct dEL ” (2 CT Delta) from the Meter’s Front Panel Display. (See Chapter 6. Not connected to meter NOtE: The third CT for hookup is optional and is for Current Measurement only. www.eaton.com 4-15 IM02601001E...
Page 82 Electrical Installation 8. Service: Current Only Measurement (three Phase) Select: “ 3 EL WYE ” (3 Element Wye) from the Meter’s Front Panel Display. (See Chapter 6. * For improved accuracy, this connection is recommended, but not required IM02601001E 4-16 www.eaton.com...
Page 83 Electrical Installation 9. Service: Current Only Measurement (dual Phase) Select: “ 3 EL WYE ” (3 Element Wye) from the Meter’s Front Panel Display. (See Chapter 6. * For improved accuracy, this connection is recommended, but not required www.eaton.com 4-17 IM02601001E...
Page 84 Electrical Installation 10. Service: Current Only Measurement (Single Phase) Select: “ 3 EL WYE ” (3 Element Wye) from the Meter’s Front Panel Display. (See Chapter 6. * For improved accuracy, this connection is recommended, but not required. IM02601001E 4-18 www.eaton.com...
Page 85: Serial Communication Installation
Figure 5.1: Meter Back with RS485 Communication Installation RS485 allows you to connect one or multiple PXM 2000 Series meters to a PC or other device, at either a local or remote site. All RS485 connections are viable for up to 4000 feet (1219.20 meters). www.eaton.com IM02601001E...
Page 86 Termination Resistors may not be needed. When they are used, the value of the Termination Resistors is determined by the electrical parameters of the cable. Figure 5.3 shows a representation of an RS485 Daisy Chain connection. Figure 5.3: RS485 daisy Chain Connection www.eaton.com IM02601001E...
Page 87 A(+) “STAR” connection can cause interference Master device A(+) B(-) problem! A(+) B(-) A(+) B(-) Slave device 3 Slave device 4 Twisted pair, shielded (SH) cable Twisted pair, shielded (SH) cable Figure 5.4: Incorrect “t” and “Star” topologies www.eaton.com IM02601001E...
Page 88: Pxm 2000 Series Transducer Communication Information
The PXM 2000 Series Transducer does not include a display or buttons on the front face of the meter. Programming and communication utilize the RS485 connection on the back face of the meter shown in section 5.1.2. Once a connection is established, Eaton Meter Configuration Software can be used to program the meter and communicate to slave devices.
Page 89: Using The Pxm 2000 Series
• Configure Parameters (may be Password Protected) • Perform Resets (may be Password Protected) • Perform LED Checks • Change Settings • View Parameter Values • Scroll Parameter Values • View Limit States Right Down Figure 6.2: Meter’s Face Plate with Buttons www.eaton.com IM02601001E...
Page 90: Using The Front Panel
Wh reading. The meter continues to provide scrolling readings until one of the buttons on the front panel is pressed, causing the meter to enter one of the other Modes. Figure 6.3: Wh Reading IM02601001E www.eaton.com...
Page 91: Using The Main Menu
CAutION! Reset demand YES resets all Max and Min values. Once you have performed a reset, the screen displays either “rSt dMd donE” or “rSt EnEr donE”and then resumes auto-scrolling parameters. www.eaton.com IM02601001E...
Page 92: Entering A Password
• If an incorrect Password has been entered, “PASS ---- FAIL” appears, and: • The previous screen is redisplayed, if you are in Reset Mode. • The previous Operating Mode screen is redisplayed, if you are in Configuration Mode. IM02601001E www.eaton.com...
Page 93: Using Configuration Mode
9. If you have saved the settings, the Store ALL done screen appears and the meter resets. Press the Enter button to save the settings Press the Enter button to The settings have been saved Press the Right button for Stor All no screen Cancel the save www.eaton.com IM02601001E...
Page 94: Configuring The Scroll Feature
• To exit the screen without changing scrolling options, press the Menu button. • To return to the Main Menu screen, press the Menu button twice. • To return to the scrolling (or non-scrolling) parameters display, press the Menu button three times. IM02601001E www.eaton.com...
Page 95: Configuring Ct Setting
• The value for Amps is a product of the Ct-n value and the Ct-S value. • Ct-n and Ct-S are dictated by primary current; Ct-d is secondary current. Press Enter Use buttons to set Ct-n value The Ct-d cannot be changed Use buttons to select scaling www.eaton.com IM02601001E...
Page 96: Configuring Pt Setting
Pt-n value is 345, Pt-d value is 69, Pt-S value is 1000. NOtE: Pt-n and Pt-S are dictated by primary voltage; Pt-d is secondary voltage. Use buttons to set Pt-n value Use buttons to set Pt-d value Use buttons to select scaling IM02601001E www.eaton.com...
Page 97: Configuring Connection Setting
2. When you have finished making your selections, press the Menu button twice. 3. The StOR ALL YES screen appears. Press Enter to save the settings. Use buttons to enter Address Use buttons to select Baud Rate Use buttons to select Protocol www.eaton.com IM02601001E...
Page 98: Using Operating Mode
LN_MAX LN_MIN LN_THD VOLTS L-L VOLTS_LL VOLTS_LL_ VOLTS_LL_ AMPS AMPS AMPS_ AMPS_ AMPS_MIN AMPS_THD NEUTRAL W/VAR/PF W_VAR_PF W_VAR_ W_VAR_ W_VAR_ PF_MAX_ PF_MIN_ PF_MIN_ VA/Hz VA_FREQ VA_FREQ_ VA_FREQ_ KWH_REC KWH_DEL KWH_NET KWH_TOT VARh KVARH_ KVARH_ KVARH_ KVARH_ KVAH 6-10 IM02601001E www.eaton.com...
Page 99: Understanding The % Of Load Bar
When the Load is over 120% of Full Load, all segments flash “On” (1.5 secs) and “Off” (0.5 secs). % of Load Segment table Segments Load >= % Full Load none no load 108% 1-10 120% All Blink >120% www.eaton.com 6-11 IM02601001E...
Page 100: Performing Watt-Hour Accuracy Testing (Verification)
Table 6.1: Infrared & KYZ Pulse Constants for Accuracy Testing - Kh Watthour per pulse Input Voltage Level Class 10 Models Class 2 Models Below 150V 0.500017776 0.1000035555 Above 150V 2.000071103 0.400014221 NOtE: Minimum pulse width is 90 milliseconds. 6-12 IM02601001E www.eaton.com...
Page 101: Using The I/O Option Cards
• Make sure the I/O card is inserted properly into the track to avoid damaging the card’s components. • For proper fit of cards, and to avoid damaging the unit, insert components in the following order: 1. Option Card 2. Detachable terminal block 1 www.eaton.com IM02601001E...
Page 102: Configuring Option Cards
CAutION! FOR PROPER OPERAtION, RESEt ALL PARAMEtERS IN tHE uNIt AFtER HARdWARE MOdIFICAtION. The meter auto-detects any Option card installed in it. You configure the Option card through the Power Xpert® Ethernet Gateway card. The following sections describe the available Option cards. www.eaton.com IM02601001E...
Page 103: Digital Output (Relay Contact) / Digital Input Card (-1)
(-40 to +80) °C Relative air humidity: Maximum 95%, non-condensing EMC - Immunity Interference: EN61000-4-2 Weight: 1.5oz Dimensions (inch) W x H x L: 0.72 x 2.68 x 3.26 External Connection: AWG 12-26/(0.129 - 3.31)mm 9 pin, 0.200” pluggable terminal block www.eaton.com IM02601001E...
Page 104 Using the I/O Option Cards Wiring Diagram Status Inputs For wet contacts For dry contacts Inputs (I1,I2) Inputs (I1,I2) Loop Common (C) Common (C) Relay Contacts Relay Outputs Fig. 7.3: Relay Contact (2) / Status Input (2) Card www.eaton.com IM02601001E...
Page 105: Pulse Output (Solid State Relay Contacts) / Digital Input Card (-2)
Defaulted to Status Detect Pulse Outputs Defaulted to Energy Pulses Pulse Channel 1 1.8 +Watt-hrs per pulse Pulse Channel 2 1.8 -Watt-hrs per pulse Pulse Channel 3 1.8 +VAR-hrs per pulse Pulse Channel 4 1.8 -VAR-hrs per pulse www.eaton.com IM02601001E...
Page 106 Using the I/O Option Cards Wiring Diagram Status For wet contacts For dry contacts Inputs Inputs (I1,I2) Inputs (I1,I2) Loop Common (C) Common (C) Pulse Contacts - Form A Pulse Outputs Fig. 7.4: Pulse Output (4) / Status Input (4) Card www.eaton.com IM02601001E...
Page 107: Ma Output Card (-3)
Channel 2 +VARs, +1800 VARs => +1mA - VARs, -1800 VARs => -1mA Channel 3 Phase A Voltage WYE, 300 Volts => +1mA Phase A Voltage Delta, 600 Volts => +1mA Channel 4 Phase A Current, 10 Amps => +1mA www.eaton.com IM02601001E...
Page 108 Using the I/O Option Cards Wiring Diagram Analog Outputs 0-1 mA Outputs (1,2,3,4) Channel Common (C) Fig 7.5: 4-Channel 0 - 1mA Output Card www.eaton.com IM02601001E...
Page 109: Ma Output Card (-4)
Channel 3 Phase A Voltage WYE, 300 Volts => 20mA 0 Volts => 4 mA Phase A Voltage Delta, 600 Volts => 20mA Channel 4 Phase A Current, 10 Amps => 20mA 0 Phase A Current, 0 Amps => 4 mA www.eaton.com IM02601001E...
Page 110 Using the I/O Option Cards Wiring Diagram Analog Outputs 4-20 mA Channel Outputs (1,2,3,4) Loop Common (C) Fig. 7.6: 4-Channel 4 - 20mA Output Card 7-10 www.eaton.com IM02601001E...
Page 111: Network Communications With The Power Xpert® 2000 Series (-5)
The PXM 2000 Series automatically recognizes the installed option card during Power Up. If you have not programmed a con- figuration for the card, the unit will default to the following: IP Address: 192.168.1.1 Subnet Mask: 255.255.255.0 default Gateway: 0.0.0.0 www.eaton.com 7-11 IM02601001E...
Page 112: Using The Pxm 2000 Gateway Card
PXM 2000 Gateway Card With the installation of the Power Xpert® Meter 2000 Gateway Card, you gain the capability of communicating over the Ethernet medium using EATON’s Power Xpert architecture. Hardware Connection 1. The Gateway Card comes pre-installed in Slot #2 of the PXM Series meter. Refer to instructions at the beginning of this chapter for card installation.
Page 113 Performing Network Configuration As with the other Option cards, the PXM 2000 auto-detects the presence of the Gateway card. You configure the Gateway card through the Ethernet connection, using the Power Xpert webpage. See Chapter 10 for instructions. www.eaton.com IM02601001E...
Page 114 Using the I/O Option Cards www.eaton.com IM02601001E...
Page 115: Introduction To Web Server Pages
Environment (JRE), version 6 or newer. The web pages use a Java applet and you must have a local copy of Java for this to work. To access the meter’s web site, simply enter the meter’s IP address as the URL. You should see something similar to the following page. Loading Page IM02601001E www.eaton.com...
Page 116: Home Page (Default)
Line-Line or Line-Neutral. The radio buttons select the voltage information to view: Average, AB, BC, or CA. If more than one type of graph is available on the page, another drop-down menu in the IM02601001E www.eaton.com...
Page 117 3 - Eight days • 4 - Four-and-a-Half Weeks (Demand Profile and Demand Comparison) A table containing all of the plotted data points is beneath the plot. You can scroll through this to view individual data points. The Meter Page IM02601001E www.eaton.com...
Page 118: Printing And Exporting Information
You’ll need the administrative account name and password to modify the setup param- eters. Details about using the setup page are covered in the Setup on the Web Pages chapter. IM02601001E www.eaton.com...
Page 119: I/O Page
Introduction to Web Server Pages Setup Page I/O Page The I/O page shows the current status of all of the inputs and outputs from any installed I/O cards. I/O Page IM02601001E www.eaton.com...
Page 120: Help Page
Generate a map of the Modbus registers for both the meter and installed I/O cards. • Access a web page from which you can download the various MIB files. • Access the Eaton firmware update page. • Access the Eaton Power Xpert Website. •...
Page 121: Functions On The Web Server Pages
The system average values are calculated for main voltage channels. The Power Xpert Meter maintains a log of all voltage rms measurements date and time ® stamps. This information is also available as a trend graph. The min, max, and averages IM02601001E www.eaton.com...
Page 122 Angle (deg). By default, the fundamental frequency is included. It can be excluded by selecting the Exclude Fundamental check box on the left side of the page. NOtE: the Waveform and Harmonics views are only available on the PXM 2270 model. IM02601001E www.eaton.com...
Page 123: Current
The most recent minimum and maximum values are detected for all the channels and are logged with date and time stamps. Current minimum and maximum values can be cleared by the user at any time. After the current values are cleared, the meter will start calculating new minimum and maximum values. IM02601001E www.eaton.com...
Page 124 Locating Frequency Information From the Meter page, click the Frequency radio button on the left side of the page. To view the trending and phasor graphs, click the drop-down box at the top of the page IM02601001E www.eaton.com...
Page 125: Power
Reactive Power (kvar) for System, Phase A, Phase B and Phase C The meter will log the trend for all of the above measurements, as well as detect and save Minimum and Maximum values with date and time stamps for all of the above parameters. IM02601001E www.eaton.com...
Page 126: Quality
The formula for THD is provided below. The variables X and x may represent either voltage or current and may be expressed either as rms or peak values, as long as all are expressed in the same fashion. IM02601001E www.eaton.com...
Page 127 Trend View Harmonics View (PXM2270 only) The individual harmonics of the THD may be viewed for up to 40 har- monics of the fundamental frequency. Select this view from the upper-center drop down list. IM02601001E www.eaton.com...
Page 128: Energy
Reactive Power (VAR) is the product of the voltage, the current, and the sine of the phase angle between them. • Apparent Power (VA) is the square root of the sum of the squares of the active and reactive powers. IM02601001E www.eaton.com...
Page 129 15 minutes, it is not user programmable. For the Demand Profile, you can select a date from the drop down list and then click Show Profile to change the graph to reflect data from a different day. IM02601001E www.eaton.com...
Page 130 Today and Yesterday • This Week and Last Week • This Month and Last Month • 2 different Days • 2 different Weeks • 2 different Months Peak demand is shown in the graph as a dashed line. IM02601001E 9-10 www.eaton.com...
Page 131 Windows clipboard (Ctrl+C). Place the cursor where you wish to paste the information in the third-party application and press Ctrl+V. To select the entire table, press Ctrl+A IM02601001E www.eaton.com 9-11...
Page 132: Events
Percent THD Ic PF App Phase A PF App Phase B PF App Phase C PF Apparent Peak Demand Amps Avg Peak Demand Forward Watts Peak Demand Lagging Peak Demand Leading Peak Demand Net VARs VARs VARs IM02601001E 9-12 www.eaton.com...
Page 133 Click a specific event in the list to display the detailed information about that event at the bottom of the page. You can acknowledge or clear either the cur- rently selected event or all events. IM02601001E www.eaton.com 9-13...
Page 134 Functions on the Web Server Pages Events Page IM02601001E 9-14 www.eaton.com...
Page 135: Setup On The Web Server Pages
The information will be displayed in the midsec- tion of the page. Typical Setup Page Note: All configuration (edit) abilities discussed in the following sections require you to login with the admin account. IM02601001E www.eaton.com 10-1...
Page 136 B phase voltage. The Phase AB and BC voltage values shown on the Meter web page are estimates only, and on the Power web page only the System values will be shown. Phase A, B, and C values will display as zero.) Note: Wiring configurations are detailed in chapter 4, Electrical Installation. IM02601001E 10-2 www.eaton.com...
Page 137 • DHCP which resolves to a fixed IP address Eaton does not recommend using a DHCP setup that can randomly assign an IP address from a pool of possible addresses. Rather, if you use DHCP you should use a scheme wherein the router or layer 3 switch assigns a fixed IP based on the MAC address of the meter.
Page 138: Alarm Triggers
• The event information is sent as an RSS (Atom) feed. You can subscribe to the me- ter’s Atom feed by clicking the RSS icon at the top, right side of the page. In the RSS IM02601001E 10-4 www.eaton.com...
Page 139 RSS feeds page, from which you can view event details. Clicking an event on the RSS feeds page launches the meter’s Home web page. • The event information can be sent to one or more recipients as an email message. The Out of Limits Triggers Page IM02601001E www.eaton.com 10-5...
Page 140 These alarms include: • Restart is pending • Modbus RTU communications failure • Alarms based on the state of digital inputs. IM02601001E 10-6 www.eaton.com...
Page 141: Meter Setup & Commissioning
The user account is for access to the meter web pages only. Someone logged in as user cannot change any settings. The default password is user. • Use the admin account to change settings or delete data. The default password is admin. Passwords Page IM02601001E www.eaton.com 10-7...
Page 142 For example, if you select 15 minutes as the demand interval and 5 minutes as the subinterval, the demand will calculate every 5 minutes using the 3 subinterval values (15 = 5X3). IM02601001E 10-8 www.eaton.com...
Page 143 Communications Settings - Com 2 Setup You can set the protocol, Modbus address, baud rate, response delay, parity, and stop and data bits for the RS-485 serial connection. The protocol is selectable between Mod- bus RTU, Modbus ASCII, or DNP. IM02601001E www.eaton.com 10-9...
Page 144 Recipient drop-down list and then configuring the recipient’s address information by clicking the Edit button. The following example is typical of the status emails sent by the meter: Power Xpert Meter Status Report Device=Power Xpert Meter 2000 Gateway Card IM02601001E 10-10 www.eaton.com...
Page 145 Note that the requirements for the two protocols are different. For SNMP 1 you are only required to provide a read-only and read-write community string. However, SNMP 3 requires separate usernames and passphrases (passwords) for both read and write privi- leges. Consult your SNMP software documentation for more information. IM02601001E www.eaton.com 10-11...
Page 146: Option Cards
• Channel selects the electrical parameter through the Set Limit Channel dialog box. The various electrical measurements from the meter are grouped under the categories of Demand, Reading, and Total Harmonic Distortion (THD). IM02601001E 10-12 www.eaton.com...
Page 147 Without the compression factor, the accumulator might roll over either too much or too rapidly and lose history. Digital Input Setup Edit Page IM02601001E www.eaton.com 10-13...
Page 148 KYZ; in this case either 1.8 or a ratio of that number. The Set Limit Channel dialog box associates a meter measure, like kW Demand or Phase B current, with each of the outputs, and gets a pulse train whose rate reflects the present value of that measure. IM02601001E 10-14 www.eaton.com...
Page 149 KYZ module that is outputting a pulse every 1.8 kWh, you would set the Accumulator Kt to be the value of the KYZ; in this case either 1.8 or a ratio of that number. Pulse Output Setup Edit IM02601001E www.eaton.com 10-15...
Page 150 Each output can be assigned to one of any of the electrical parameters in the Demand, Reading, or THD groups. You can set the Minimum and Maximum values as well as enable Bidirectional Current (0-1 mA card only). Analog Output Setup Edit Page IM02601001E 10-16 www.eaton.com...
Page 151 Click Setup. Expand Meter Setup & Commissioning. Click Save/Restore Settings. Click the Browse button beside the Configuration file to restore field. Select the configuration .xml file. Click Save/Restore Configuration Page IM02601001E www.eaton.com 10-17...
Page 152: System Setup
Time Protocol) as the Time Sync Source, at least one IP Address must be entered (as many as three NTP server IP addresses may be entered). A list of public NTP servers is available at: http://support.ntp.org/bin/view/Servers/WebHome. Note: The time Zone and Date format settings only affect logs and e-mails. IM02601001E 10-18 www.eaton.com...
Page 153 Firmware Configuration Page: Select the Reboot when complete checkbox. Click the new firmware image link, which will direct the meter to the eaton.com website where firmware files are stored. Select the firmware type from the list.
Page 154: Diagnostics
Note: You can tell who has made configuration changes to the meter from the log as it not only logs changes but the IP address of the computer from which the changes were made. System Log Page IM02601001E 10-20 www.eaton.com...
Page 155 Setup on the Web Server Pages diagnostics - System Hardware The System Hardware page provides a single, convenient page you can use to check information about the meter and the cards installed in it. System Hardware Page IM02601001E www.eaton.com 10-21...
Page 156 Setup on the Web Server Pages IM02601001E 10-22 www.eaton.com...
Page 157: Root Certificate Authority Installation
Open the browser, type the IP address of the meter in the address bar, and select For example: https://192.168.1.1/ca.html. The security alert dialog box ap- pears. The security alert dialog box Click the View Certificate button. The certificate dialog box appears. IM02601001E www.eaton.com 11-1...
Page 158 Root Certificate Authority Installation Certificate Dialog Box Select the Certification Path tab. On the tab, select the line with PowerXpert fol- lowed by a series of hexadecimal digits. Click the View Certificate button. The Certificate dialog box appears. IM02601001E 11-2 www.eaton.com...
Page 159 Root Certificate Authority Installation Click the Install Certificate button. The Certificate Import Wizard appears. Certificate Import Wizard Click the Next button. The store dialog box appears. IM02601001E www.eaton.com 11-3...
Page 160 Root Certificate Authority Installation Certificate Import Wizard - store dialog Select Place all certificates in the following store and then click Browse. Select trusted Root Certificate Authorities and then click OK. Click Next. IM02601001E 11-4 www.eaton.com...
Page 161 The certificate wizard displays a completed dialog. Click Finish. The Security Warn- ing dialog box will appear. Security Warning dialog box Click Yes to install the CA. A message box opens to verify that the import was successful. Import Successful message box Click IM02601001E www.eaton.com 11-5...
Page 162: Installing Root Ca With Microsoft Internet Explorer 7
Security certificate problem page If the security certificate problem page appears, you’ll next see the following security warning dialog box. Click Yes. Warning: Security dialog box The install CA certificate page appears. Click the Root CA Certificate link. IM02601001E 11-6 www.eaton.com...
Page 163 Install CA certificate page Click the Open button. Figure 2. File download dialog box In the Certificate dialog box, click the Install Certificate button. NOtE: The certificate cannot be verified yet because it is issued by a nontrusted CA. IM02601001E www.eaton.com 11-7...
Page 164 Root Certificate Authority Installation Figure 3. Certification Path Window Follow the remaining steps for installing a certificate using Internet Explorer 6, starting with step 2. IM02601001E 11-8 www.eaton.com...
Page 165: A Navigation Maps
Modes will automatically return to Operating Mode after 10 minutes with no user activity. Navigation Map titles: • Main Menu Screens (Sheet 1) • Operating Mode Screens (Sheet 2) • Reset Mode Screens (Sheet 3) • Configuration Mode Screens (Sheet 4) www.eaton.com IM02601001E...
Page 166: Main Menu Screens (Sheet 1)
Navigation Maps Main Menu Screens (Sheet 1) www.eaton.com IM02601001E...
Page 167: Operating Mode Screens (Sheet 2)
Navigation Maps Operating Mode Screens (Sheet 2) www.eaton.com IM02601001E...
Page 168: Reset Mode Screens (Sheet 3)
Navigation Maps Reset Mode Screens (Sheet 3) www.eaton.com IM02601001E...
Page 169 Navigation Maps Configuration Mode Screens (Sheet www.eaton.com IM02601001E...
Page 170 Navigation Maps www.eaton.com IM02601001E...
Page 171: B Dip Switch Description
Reserved Reserved Reserved Reserved Normal behavior Reset the card to factory defaults on boot up. After a successful boot, the switch should be turned back off before rebooting the card. Reserved Reserved Reserved Reserved www.eaton.com IM02601001E...
Page 172 DIP Switch Description www.eaton.com IM02601001E...
Page 243 Instruction Manual IM01005019E - Rev. 3 Effective April 2010 Eaton SPD Series Surge Protective Device For Integrated Units...
Page 244 7.0 Warranty .................... 12 Eaton is a registered trademark of Eaton Corporation or its subsidiaries and affiliates. National Electric Code and NEC are registered trade- marks of the National Fire Protection Association. Power Chain Management is a registered trademark of Eaton Corporation, UL is a federally registered trademark of Underwriters Laboratories, Inc.
Page 245 ® (SPD). This manual is organized into seven sections, as follows: 1.4 Catalog Numbering System Each Eaton SPD Series unit has a name plate that identifies 1.0 Introduction the parameters used for manufacture. These parameters are 2.0 Installation expressed in letters and numbers, to reflect the Series, kA 3.0 Operating Features...
Page 246 Check the facility grounding system. All grounding, bonding, • Every Eaton SPD Series unit is tested at the factory for dielec- and earthing must meet the NEC and any other national, state tric breakdown. No further SPD testing is required for installa- and local electrical codes.
Page 247 Eaton SPD Series Instruction Manual IM01005019E - Rev.3 Surge Protective Device for Integrated Units Effective April 2010 6. Select the correct wiring diagram for the SPD you are install- ing. You must refer to this diagram while wiring the SPD.
Page 248 Eaton SPD Series Instruction Manual IM01005019E - Rev. 3 Surge Protective Device for Integrated Units Effective April 2010 Figure 6. Wiring - Single Phase Units (230 L) Figure 8. Wiring - 3-Phase Delta Units Figure 7. Wiring - Split Phase Units Figure 9.
Page 249 Eaton SPD Series Instruction Manual IM01005019E - Rev.3 Surge Protective Device for Integrated Units Effective April 2010 9. The SPD (Standard and Standard with Surge Counter mod- els) also has an available connection for remote monitoring of the Form C relay contacts. See Figure13. This is a green connector located on the side of the SPD.
Page 250 Eaton SPD Series Instruction Manual IM01005019E - Rev. 3 Surge Protective Device for Integrated Units Effective April 2010 6. Connect the System Ground wire (green) to the SPD’s 2. Connect the RDP cable to the SPD. Use tie wraps Surge Ground connection using a ring terminal suitable (already on the SPD) to secure the cable to the for use with a #10 fastener and #10-32 x 3/8"...
Page 251: Operating Features
The Eaton SPD Series Standard Feature Package display is 3.1 General shown in Figure 19. The Eaton SPD Series comes in three feature packages: Basic, Standard, and Standard with Surge Counter. The operating spe- cifics of each feature package are described below.
Page 252 3.2.4 SPD Display Rotation The SPD display can be rotated on the SPD enclosure, up to 360 The Eaton Series SPD displays may be monitored on a remote degrees. This allows you to position the display for the best vis- display panel (RDP).
Page 253 Eaton SPD Series Instruction Manual IM01005019E - Rev.3 Surge Protective Device for Integrated Units Effective April 2010 Table 3. Troubleshooting Chart condition probable cause solution Green LEDs ON (1 per phase) and one Green LED ON for Normal operation N/A.
Page 254: Specifications
Eaton SPD Series Instruction Manual IM01005019E - Rev. 3 Surge Protective Device for Integrated Units Effective April 2010 5.0 Specifications Table 4. Specifications description specification Surge current capacity per phase 50, 80, 100, 120, 160, 200, 250, 300, 400 kA ratings available...
Page 255 Eaton SPD Series Instruction Manual IM01005019E - Rev.3 Surge Protective Device for Integrated Units Effective April 2010 6.0 Ordering Guidelines Table 5. Eaton SPD Series SPD 250 480D 2 J kA Rating voltage code Options options 50kA Per Phase 80kA Per Phase...
Page 256 Surge Protective Device for Integrated Units Effective April 2010 7.0 Warranty Eaton warrants these products for a period of 10 years from the date of delivery to the purchaser to be free from defects in both workmanship and materials. Eaton assumes no risk or liability...
Page 257 Eaton SPD Series Instruction Manual IM01005019E - Rev.3 Surge Protective Device for Integrated Units Effective April 2010 Notes Eaton Corporation www.eaton.com...
Page 258 OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including neg- ligence), strict liability or otherwise for any special, indirect, incidental or consequential damage...
Page 259 Shop Drawings...
Page 261 ENGINEERING DATA SHEET - SEISMIC 1A32007.XLS GUIDELINES FOR SWITCHBOARDS User Date THE INFORMATION ON THIS DOCUMENT WAS CREATED BY EATON CORPORATION. IT WAS DISCLOSED IN CONFIDENCE AND IS ONLY TO BE USED FOR THE PURPOSE Wardie 12/11/2012 IN WHICH IT WAS SUPPLIED.
Page 263 Date PDF Generated:12/11/2012 Page: 1 of 1 Certified Production Test Report Switchboards CERTIFICATION Production tests performed in accordance with UL 891, Section 44 and Eaton ISO 9000 certified Work Instructions for Low Voltage Switchboard Inspection and Testing, as follows: TEST PASSED Dielectric: (Power Bus @ 2.5Kv, 1 Second)
Page 265 Date PDF Generated:10/24/2012 Page: 1 of 1 The information on this document is suitable for use in establishing final installation and construction details.
Page 267 Incoming Utility Structures (Incoming Utility Section) Horizontal isolating barrier Groundlugs: 2 Auxiliary Bus The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Sumter, SC Corporation. It is disclosed APPROVED BY DATE JOB NAME...
Page 269 Height-MM 2285 2285 Weight-Lbs.(Est.) Weight-Kg.(Est.) The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Sumter, SC Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers in confidence and it is only...
Page 271 Main Switch - Ind Mtd-800A/600V Ind. Mtd. Main 3P FDPW Fus. Sw. L-Fuse Terminals, Mechanical, (3) 3/0-750 kcmil, Bottom The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Sumter, SC Corporation. It is disclosed APPROVED BY...
Page 273 Date PDF Generated:10/24/2012 Page: 1 of 1 The information on this document is suitable for use in establishing final installation and construction details.
Page 275 Date PDF Generated:10/19/2012 Page: 1 of 1...
Page 277 ENGINEERING DATA SHEET 1A32007 EXCEL SEISMIC GUIDELINES FOR USERS OF SHEET 1 OF 1 PRLC / PRLI LOW VOLTAGE SWITCHBOARDS 2/12/07 1. A generic type NEMA 1 and NEMA 3R PRLC/PRLI low voltage switchboard assembly was attached to a triaxial seismic simulator to duplicate the effects of an earthquake. 2.
Page 279 Certified Production Test Report S00IKW9901.DOC Assembly S00F293A01.DOC User Date THE INFORMATION ON THIS DOCUMENT WAS CREATED BY EATON CORPORATION. IT WAS DISCLOSED IN CONFIDENCE AND IS ONLY TO BE USED FOR THE PURPOSE Gretchen 4/23/2013 IN WHICH IT WAS SUPPLIED. Schneider...
Page 281 Certified Production Test Report Switchboards CERTIFICATION Production tests performed in accordance with UL 891, Section 44 and Eaton Electric ISO 9000 certified Work Instructions for Low Voltage Switchboard Inspection and Testing, as follows: TEST PASSED Dielectric: (Power Bus @ 2.5Kv, 1 Second)
Page 283 Description/Modifications Bottom incoming main lugs on 50x chassis (Incoming Main Device/MLO Section) Groundlugs: 11 The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton JerryRPetruk 04/23/13 Sumter, SC Corporation. It is disclosed APPROVED BY DATE JOB NAME...
Page 285 90.00 Height-MM 2286 Weight-Lbs.(Est.) Weight-Kg.(Est.) The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton JerryRPetruk 04/23/13 Sumter, SC Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers in confidence and it is only...
Page 287 Lockoff devices: Padlockable Hasp Blank Cover -3 X RBL CTs-RBL CTs Main Lugs-Main Lugs The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton JerryRPetruk 04/23/13 Sumter, SC Corporation. It is disclosed APPROVED BY DATE JOB NAME...
Page 289 TAB 2 Panelboards...
Page 291 CURRENT CUTLER-HAMMER PANELBOARDS Spare Parts Item 022I Panel LP1 Drawings Item 023I Panel LP2 Item 024I Panel LP3 Item 025I Panel X-Ray Item 026I Panel UPS Item 027I Panel HL1 Item 028I Panel HP1 © 2008 Eaton Corporation, All Rights Reserved...
Page 293 Instruction Data...
Page 295 ANSI/NEMA PB 1.1 ENERAL NSTRUCTIONS ROPER NSTALLATION PERATION AINTENANCE ANELBOARDS ATED 600 V OLTS OR...
Page 297 Approved as an American National Standard ANSI Approval Date: June 14, 2010 ANSI/NEMA PB 1.1-2007 General Instructions for Proper Installation, Operation, and Maintenance of Panelboards Rated 600 Volts or Less Published by National Electrical Manufacturers Association 1300 North 17th Street Rosslyn, Virginia 22209 www.nema.org ©...
Page 298 NOTICE AND DISCLAIMER The information in this publication was considered technically sound by the consensus of persons engaged in the development and approval of the document at the time it was developed. Consensus does not necessarily mean that there is unanimous agreement among every person participating in the development of this document.
Page 299 PB 1.1-2007 Page i CONTENTS Page Foreword ...........................iv Section 1 SCOPE ............................1 Section 2 REFERENCES .......................... 2 Section 3 GENERAL ..........................3 Successful Operation of Panelboards ..................3 Qualified Personnel ........................3 Definition of Qualified Personnel ....................3 3.3.1 Requirements ........................
Page 300 PB 1.1-2007 Page ii 6.10 Debris ............................12 6.11 Steps In Section 7 ........................12 Section 7 STEPS TO BE TAKEN BEFORE ENERGIZING..............13 Accessible Electrical Connections................... 13 Blocks and Packing Materials ....................13 Switches, Circuit Breakers, and Other Operating Mechanisms ..........13 Short Circuits and Ground Faults ....................
Page 301 PB 1.1-2007 Page iii Section 11 PERMISSIBLE LOADING OF PANELBOARDS ..............21 11.1 National Electrical Code ......................21 11.2 Harmonics in Electrical System....................21 Figures 5–1 Knockout Removal—Step 1 ...................... 8 5–2 Knockout Removal—Step 2 ...................... 9 5–3 Knockout Removal—Step 3 ....................10 ©...
Page 302 LVDE Section. Product Group approval of the standard does not necessarily imply that all Product Group members voted for its approval or participated in its development. At the time it was approved, the Product Group was composed of the following members: Eaton Electrical Inc.—Pittsburgh, PA GE—Plainville, CT Hubbell, Inc.—Orange, CT Milbank Manufacturing Company—Kansas City, MO...
Page 303 PB 1.1-2007 Page 1 Section 1 SCOPE This publication covers single panelboards or groups of panel units suitable for assembly in the form of single panelboards, including buses, and with or without switches or automatic overload protective devices (fuses or circuit breakers), or both. These units are used in the distribution of electricity at 600 volts and less with: 1600—ampere mains or less 1200—ampere branch circuits or less...
Page 304 PB 1.1-2007 Page 2 Section 2 REFERENCES National Fire Protection Association (NFPA) Batterymarch Park Quincy, MA 02269 NFPA 70 2005 National Electrical Code NFPA 70E 2004 Safety Related Work Practices National Electrical Manufacturers Association (NEMA) 1300 North 17th Street, Suite 1752 Rosslyn, Virginia 22209 AB 4- 2003 Guidelines for Inspection and Preventative Maintenance of Molded Case Circuit...
Page 305 PB 1.1-2007 Page 3 Section 3 GENERAL WARNING—HAZARDOUS VOLTAGES IN ELECTRICAL EQUIPMENT CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. UNLESS OTHERWISE SPECIFIED, INSPECTION AND MAINTENANCE SHOULD ONLY BE PERFORMED ON PANELBOARDS AND EQUIPMENT TO WHICH POWER HAS BEEN TURNED OFF, DISCONNECTED AND ELECTRICALLY ISOLATED SO THAT NO ACCIDENTAL CONTACT CAN BE MADE WITH ENERGIZED PARTS.
Page 306 PB 1.1-2007 Page 4 Section 4 INSTALLATION OF PANELBOARD CABINETS (BOXES) INSTALLATION INSTRUCTIONS Installation of the cabinet in a neat and workmanlike manner. Follow the manufacturer's installation instructions. LOCATION IN BUILDING Locate the cabinet so that it is readily accessible and not exposed to physical damage. FLAMMABLE MATERIAL Locate the cabinet well away from flammable material.
Page 307 PB 1.1-2007 Page 5 4.10 FLUSH MOUNTING IN WALL In walls of concrete, tile, or other noncombustible material, install the cabinet so that its front edge will not set back more than 1/4 inch from the finished surface. In walls of wood or other combustible material, cabinets should be flush with or project beyond the finished surface.
Page 308 PB 1.1-2007 Page 6 Section 5 INSTALLATION OF CONDUIT AND CONDUCTORS CONDUITS INSTALLATION Conduits should be installed so as to prevent moisture or water from entering and accumulating within the enclosure. Provision should be made to protect conductors from abrasion in accordance with Article 312 of the National Electrical Code.
Page 309 PB 1.1-2007 Page 7 NATIONAL ELECTRICAL CODE, SECTION 725.54 Refer to the National Electrical Code, Section 725.54 for the separation requirements for conductors of Class 2 and Class 3 remote-control, signaling and power-limited circuits. © Copyright 2007 by the National Electrical Manufacturers Association.
Page 313 PB 1.1-2007 Page 11 Section 6 INSTALLATION OF PANELBOARD PROPER STORAGE Store the panelboard in a clean, dry place located so that mechanical damage from work personnel in the area is not likely to happen. UNPACKING Care should be exercised in unpacking the panelboard to prevent damage and loss of instruction materials and loose parts.
Page 314 PB 1.1-2007 Page 12 LINE AND BRANCH CONDUCTORS Connect Line and Branch Conductors 6.7.1 Conductors Use care in stripping insulation from conductors so as not to nick or ring the conductor. For aluminum, clean all oxide from the stripped portion and apply an antioxide compound. 6.7.1.1 Wiring Gutters Distribute and arrange conductors neatly in the wiring gutters.
Page 315 PB 1.1-2007 Page 13 Section 7 STEPS TO BE TAKEN BEFORE ENERGIZING ACCESSIBLE ELECTRICAL CONNECTIONS Tighten all accessible electrical connections to the manufacturer's torque specifications. If such information is not provided with the equipment, consult the manufacturer. BLOCKS AND PACKING MATERIALS Make certain that all blocks and packing materials used for shipment have been removed from all component devices and the panelboard.
Page 316 PB 1.1-2007 Page 14 FOREIGN MATERIAL Remove all foreign material from the panelboard and cabinet before installing the cabinet front. Make certain that all deadfront shields are properly aligned and tightened. Install the cabinet front in accordance with Section 8. ©...
Page 317 PB 1.1-2007 Page 15 Section 8 INSTALLATION OF CABINET FRONT CABINET FRONT OR TRIM PACKAGE The cabinet front or trim package is designed to prevent damage to the front during shipment and handling. UNPACKING Care should be used when unpacking and handling the cabinet front. COVERS AND DOORS Install covers, close doors, and make certain that no conductors are pinched and that all enclosure parts are properly aligned and tightened.
Page 318 PB 1.1-2007 Page 16 Section 9 ENERGIZING EQUIPMENT WARNING—HAZARDOUS VOLTAGES IN ELECTRICAL EQUIPMENT CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ENERGIZING A PANELBOARD FOR THE FIRST TIME AFTER INITIAL INSTALLATION OR MAINTENANCE IS POTENTIALLY DANGEROUS. QUALIFIED PERSONNEL Only qualified personnel should energize equipment for the first time. If short circuit conditions caused by damage or poor installation practices have not been detected in the procedures specified in Section 7, serious personal injury and damage can occur when the power is turned on.
Page 319 PB 1.1-2007 Page 17 Section 10 MAINTENANCE 10.1 MAINTENANCE PROGRAM A maintenance program for panelboards should be conducted on a regularly scheduled basis in accordance with the following: 10.2 PANELBOARD WHICH HAS BEEN CARRYING ITS REGULAR LOAD FOR AT LEAST 3 HOURS A panelboard which has been carrying its regular load for at least 3 hours just prior to inspection should be field tested by feeling the deadfront surfaces of circuit breakers, switches, interior trims, doors, and...
Page 320 PB 1.1-2007 Page 18 CAUTION—Do not remove plating from aluminum parts in joints or terminations. Damage to plating can result in overheating. Replace damaged aluminum parts. 10.4.3 Fuse Clip Contact Pressure and Contact Means Examine fuse clip contact pressure and contact means. If there is any sign of overheating or looseness, follow the manufacturer’s maintenance instructions or replace the fuse clips.
Page 321 PB 1.1-2007 Page 19 10.6.4.3 Clean, Light Grease If no instructions are given on the devices, sliding copper contacts, operating mechanisms, and interlocks may be lubricated with clean, light grease. 10.6.4.4 Excess Lubrication Wipe off excess lubrication to avoid contamination. CAUTION—Hydrocarbon spray propellants and hydrocarbon based sprays or compounds will cause degradation of certain plastics.
Page 322 PB 1.1-2007 Page 20 10.10 SEVERE ELECTRICAL SHORT CIRCUIT If a severe electrical short circuit has occurred, the excessive currents may have resulted in structural component and/or bus and conductor damage due to mechanical distortion, thermal damage, metal deposits, or smoke. Examine all devices and bus supports for cracks or breakage. The manufacturer should be consulted before cleanup and correction is attempted.
Page 323 PB 1.1-2007 Page 21 Section 11 PERMISSIBLE LOADING OF PANELBOARDS 11.1 NATIONAL ELECTRICAL CODE In compliance with the National Electrical Code, the normal continuous loads (3 hours or more) of panelboard circuits should be not more than 80 percent of the rating of the overcurrent protective device, unless the marking of the device indicates that it is suitable for continuous duty at 100 percent of its rating.
Page 325 Spare Parts...
Page 327 Current Cutler-Hammer Panelboards Renewal Parts Supersedes RP.38F.01.T.E pages 1 – 48 dated February 2000 Description Page Current Cutler-Hammer Panelboards PRL1a and PRL2a ..........5 Trim Locks .
Page 328 Renewal Parts Current Cutler-Hammer Panelboards Page 2 Effective: February 2009 Table 1. Product History Time Line Table of Contents Page Product 1985 1990 1995 Present Procedure for Identifying Panelboard Type ... . . 3 Cutler-Hammer PRL1a, 2a Oct.
Page 329 Current Cutler-Hammer Renewal Parts Panelboards Page 3 Effective: February 2009 Procedure for Identifying Procedure for Identifying Panelboard Type Renewal Parts The current line of Pow-R-line C 1. Identify the type of panelboard, panelboards was introduced in 1993. i.e. PRL1a, PRL2a, PRL3a, PRL4, PRL5P by reading the nameplate.
Page 330 Current Cutler-Hammer Renewal Parts Panelboards Page 4 Effective: February 2009 Cutler-Hammer Satellite Plants Seattle Hartford Chicago New Jersey Cleveland Baltimore San Francisco St. Louis Denver Raleigh Phoenix Atlanta Angeles Dallas Orlando Houston Figure 2. Satellite Plants Atlanta Denver Phoenix 7990-A 2nd Flag Drive 14101 East 33rd Place, Suite F 7160 South Harl Avenue Austell, GA 30001...
Page 331 Current Cutler-Hammer Renewal Parts Panelboards Page 5 Effective: February 2009 PRL1a, 2a Connector Kits PRL1a, 2a Parts Section Page Connector Kits, Table 2. Vertical Breaker Assemblies Vertical Breakers ..5 Device Device 3-Phase 1-Phase...
Page 332 Current Cutler-Hammer Renewal Parts Panelboards Page 6 Effective: February 2009 PRL1a, 2a Connector Kits Table 3. 100 Ampere Lug Assemblies Panel Lug Wire Size Quantity 3-Phase 1-Phase Type Options Range Per Phase Tin-Plated Silver-Plated Tin-Plated Silver-Plated Aluminum Connector Copper Connector Aluminum Connector Copper Connector Catalog Number...
Page 333 Current Cutler-Hammer Renewal Parts Panelboards Page 7 Effective: February 2009 PRL1a, 2a Connector Kits Table 4. 225 Ampere Lug Assemblies Panel Lug Wire Size Quantity 3-Phase 1-Phase Type Options Range Per Phase Tin-Plated Silver-Plated Tin-Plated Silver-Plated Aluminum Connector Copper Connector Aluminum Connector Copper Connector Catalog Number...
Page 334 Current Cutler-Hammer Renewal Parts Panelboards Page 8 Effective: February 2009 PRL1a, 2a Connector Kits Table 5. 400 Ampere Lug Assemblies Panel Lug Wire Size Quantity 3-Phase 1-Phase Type Options Range Per Phase Tin-Plated Silver-Plated Tin-Plated Silver-Plated Aluminum Connector Copper Connector Aluminum Connector Copper Connector Catalog Number...
Page 335 Current Cutler-Hammer Renewal Parts Panelboards Page 9 Effective: February 2009 PRL1a Horizontally Mounted Connector Kit Assemblies Table 6. Bolt-on QUICKLAG Breaker Assemblies Breaker Drawing Branch 3-Phase 1-Phase Frame Number Circuit Tin-Plated Silver-Plated Tin-Plated Silver-Plated Quantity Aluminum Connector Copper Connector Aluminum Connector Copper Connector Item Number BA, BAB,...
Page 336 Current Cutler-Hammer Renewal Parts Panelboards Page 10 Effective: February 2009 PRL1a Horizontally Mounted Connector Kit Assemblies Table 7. Plug-in QUICKLAG Breaker Assemblies Breaker Drawing Branch 3-Phase 1-Phase Frame Number Circuit Tin-Plated Silver-Plated Tin-Plated Silver-Plated Quantity Aluminum Connector Copper Connector Aluminum Connector Copper Connector Item Number HQP, QPHW,...
Page 337 Current Cutler-Hammer Renewal Parts Panelboards Page 11 Effective: February 2009 PRL2a Horizontally Mounted Connector Kit Assemblies Table 8. GB, GHB, GHQ, GHBS Breaker Assemblies Breaker Drawing Branch 3-Phase 1-Phase Frame Number Circuit Tin-Plated Silver-Plated Tin-Plated Silver-Plated Quantity Aluminum Connector Copper Connector Aluminum Connector Copper Connector Item Number...
Page 338 Current Cutler-Hammer Renewal Parts Panelboards Page 12 Effective: February 2009 PRL1a, 2a Neutral Assemblies Table 9. 100 Ampere Neutral Assemblies Panel Main Neutral Drawing Panel Lug Wire Size Quantity Tin-Plated Silver-Plated Bus Ampere Rating Type Number Options Range Aluminum Connector Copper Connector Rating Item Number...
Page 339 Current Cutler-Hammer Renewal Parts Panelboards Page 13 Effective: February 2009 PRL1a, 2a Neutral Assemblies Table 10. 225 Ampere Neutral Assemblies Panel Main Neutral Drawing Panel Lug Wire Size Quantity Tin-Plated Silver-Plated Bus Ampere Rating Type Number Options Range Aluminum Connector Copper Connector Rating Item Number...
Page 340 Current Cutler-Hammer Renewal Parts Panelboards Page 14 Effective: February 2009 PRL1a, 2a Neutral Assemblies Table 11. 400 Ampere Neutral Assemblies Panel Main Neutral Drawing Panel Lug Wire Size Quantity Tin-Plated Silver-Plated Bus Ampere Rating Type Number Options Range Aluminum Connector Copper Connector Rating Item Number...
Page 341 Current Cutler-Hammer Renewal Parts Panelboards Page 15 Effective: February 2009 PRL1a, 2a Neutral Assemblies Table 12. 100 Ampere Neutral Assemblies for 21.00 – 27.00-Inch (533.4 – 685.8 mm) High Enclosures Only Panel Main Neutral Drawing Panel Lug Wire Size Quantity Tin-Plated Silver-Plated Bus Ampere...
Page 342 Renewal Parts Current Cutler-Hammer Panelboards Page 16 Effective: February 2009 PRL1a, 2a Ground Assemblies PRL1a, 2a Service Entrance Kits Table 13. Standard Ground Table 15. PRL1a, 2a Service Entrance Kits Drawing Enclosure Height Item Drawing Panel Tin-Plated Bare Silver-Plated Tin-Plated Number in Inches (mm) Material...
Page 343 Current Cutler-Hammer Renewal Parts Panelboards Page 17 Effective: February 2009 PRL1a, 2a Deadfront Covers Note: Does not apply to PRL4 sub-chassis. Table 16. Assembly Drawing Standard Enclosure Height in Inches (mm) Number 24.00 36.00 42.00 48.00 60.00 72.00 90.00 (609.6) (914.4) (1066.8) (1219.2)
Page 344 Renewal Parts Current Cutler-Hammer Panelboards Page 18 Effective: February 2009 PRL1a, 2a Deadfront Covers Note: Does not apply to PRL4 sub-chassis. Table 19. Filler Covers Table 18. Horizontally Mounted Devices Device/Frame Drawing Item Mounting Device/ Drawing Branch Circuit Item Quantity Number Number Arrangement...
Page 345 Current Cutler-Hammer Renewal Parts Panelboards Page 19 Effective: February 2009 Panelboard Trim Locks Panelboard trims use different trim locks, see pictures below for styles and part numbers. Contact your nearest Satellite for availability on the styles listed below. See Page 4 for Satellite listings. Table 20.
Page 346 Renewal Parts Current Cutler-Hammer Panelboards Page 20 Effective: February 2009 Panelboard Fastrim Clamps and Screw-on Hardware Kits For panelboard trim clamps, contact your nearest Satellite for availability on the styles listed below. See Page 4 for Satellite listings. Table 21. Panelboard Fastrim Clamps and Screw-on Hardware Kits Description Style Number...
Page 347 Current Cutler-Hammer Renewal Parts Panelboards Page 21 Effective: February 2009 PRL3a Horizontally Mounted Connector Kit Assemblies PRL3a Parts Section Page Connector Kits, Table 22. Connector Kit Assemblies Branch Breakers ..21 Devices Circuits 3-Phase...
Page 348 Current Cutler-Hammer Renewal Parts Panelboards Page 22 Effective: February 2009 PRL3a F-Frame Horizontally Mounted Connector Kit Assemblies Table 23. Connector Kit Assemblies Devices Circuits 3-Phase 1-Phase Notes or Pole Catalog Number Phase Catalog Number Phase EHD, FD, FDB, 3-Pole Breaker KPRL3AFD3 A/B/C —...
Page 349 Current Cutler-Hammer Renewal Parts Panelboards Page 23 Effective: February 2009 PRL3a Ground Assemblies PRL3a Deadfront Covers Table 24. PRL3a Ground Assemblies Table 26. Assembly Material Standard Isolated Style Chassis Height/Item Number Number Catalog Number Aluminum/Copper 5158C05G02 2C11296G02 6559C59 Copper Only 5158C05G04 2C11296G04 Assembly groups include the frame only (two rails and two end...
Page 350 Renewal Parts Current Cutler-Hammer Panelboards Page 24 Effective: February 2009 PRL3a Vertical Devices Deadfront Covers Table 27. Vertical Mounting Position Device/Frame Trip Unit Style “X” Item Number Type Number Space Without With Required Lock-offs Lock-offs EHD, FD, FDB, HFD, 4176B68 FDC, ED, EDH, EDC (Top) EHD, FD, FDB, HFD, FDC, ED, EDH, EDC (Bottom)
Page 351 Current Cutler-Hammer Renewal Parts Panelboards Page 25 Effective: February 2009 PRL3a Horizontal Devices Deadfront Covers PRL3a Deadfront Cover Blank Fillers Table 28. Horizontal Mounting Position Table 29. PRL3a Deadfront Cover Blank Fillers Device/Frame Device Style Total Circuit “X” Space Item Poles Number Quantity...
Page 352 Renewal Parts Current Cutler-Hammer Panelboards Page 26 Effective: February 2009 PRL4 Vented Cover Assemblies PRL4B/F Parts Section Page Vented Cover Assemblies and Side Gutter Covers ..26 Nameplate PRL4 Blank Covers ..27 PRL4 Breaker Connector Kits .
Page 353 Current Cutler-Hammer Renewal Parts Panelboards Page 27 Effective: February 2009 PRL4 Blank Covers Used to cover blank space on chassis. All PRL4 cover heights Neutral are measured in “X” units. 1X equals 1.38 inches (35.1 mm). Table 31. PRL4 Blank Covers Cover Style Number Size...
Page 354: Hardware Kit
Renewal Parts Current Cutler-Hammer Panelboards Page 28 Effective: February 2009 PRL4 Breaker Connector Kits Table 32. Breaker Connector Kits Breaker Space Required Poles Mounting Connector Kit Breaker Connector Kits Frame Type Catalog Number Inches (mm) “X” Each kit includes copper connectors, EHD, FD, HFD 2.75 Twin...
Page 355 Current Cutler-Hammer Renewal Parts Panelboards Page 29 Effective: February 2009 PRL4 Fusible Connector Kits Table 33. Fusible Switch Connector Kits Switch Height Switch 3-Pole Switch Connector Kit Fusible Switch Connector Kits Ampere Inches “X” Space 240 Volts 600 Volts Rating (mm) Required Catalog Number...
Page 356 Renewal Parts Current Cutler-Hammer Panelboards Page 30 Effective: February 2009 PRL4 Breaker and Fusible How to Order a Breaker Retroﬁt Kit Switch Retroﬁt Kits by Catalog Number Use “KPRL4” preﬁx and add catalog Breaker Retroﬁt Kits number of breaker as shown below. Use sufﬁx “T”...
Page 357 Current Cutler-Hammer Renewal Parts Panelboards Page 31 Effective: February 2009 PRL4 Energy Sentinel IQ Central Energy Display The space-saving design characteris- tics of the IQ Energy Sentinel mean they can be quickly and easily retroﬁt- ted onto Series C circuit breakers in existing equipment…with no addi- tional space required.
Page 358 Renewal Parts Current Cutler-Hammer Panelboards Page 32 Effective: February 2009 PRL1a, 2a, 3a Special Trims and Enclosures Ventilated Trim Fastrim Door-In-Door Required on PRL1a, 2a, 3a, 600 ampere Used when concealed trim mounting Piano hinge on the right side of the and above panels only.
Page 359 Current Cutler-Hammer Renewal Parts Panelboards Page 33 Effective: February 2009 PRL4 Special Trims Table 40. Special Trims and Enclosures and Enclosures Standard Box Mounting Channel Door-In-Door Trim Catalog Number Catalog Number Style Number Surface Flush Door-In-Door Trim BX2457 8708C82G02 LDD2457STW LDD2457FTW BX2473 8708C82G03...
Page 360 Renewal Parts Current Cutler-Hammer Panelboards Page 34 Effective: February 2009 Ordering Procedure PRL5P Parts Section Page Step 2 Refer to the 5P panelboard layout on Page 35 to verify the PRL5P Chassis Layout ..35 amount of “X”...
Page 361 Current Cutler-Hammer Renewal Parts Panelboards Page 35 Effective: February 2009 PRL5P Chassis Layout Double-Bus Interior Mounted in Single-Bus Interior in 48-inch (1219.2 mm) Wide Enclosure 30-inch (762.0 mm) Wide Enclosure (1219.2) (762.0) (254.0) (254.0) Neutral — No “X” Space Required Neutral —...
Page 362 Renewal Parts Current Cutler-Hammer Panelboards Page 36 Effective: February 2009 PRL5P Breaker Assemblies Catalog Numbers Table 42. Catalog Numbering System — 5P Single or Twin Breakers with Adapters 5P FD 3 0060 M S B Panelboard Connection Breaker Mounting B = Branch C = Combination Ampere T = Twin...
Page 363 Current Cutler-Hammer Renewal Parts Panelboards Page 37 Effective: February 2009 Branch Devices Single-pole breakers in single adapter units. Include two Dual breaker adapters — Any two breakers listed in Table 46 or three single-pole 15 – 60 ampere assembled on one unit. may be mounted on the same 2X or 3X dual breaker adapter.
Page 364 Renewal Parts Current Cutler-Hammer Panelboards Page 38 Effective: February 2009 PRL5P Main or Through-Feed Lugs Table 47. PRL5P Main or Through-Feed Lugs Description Ampere Wire Size “X” Space Catalog Rating Range Required Number Single Bus Chassis Mounting Ampere Lug Unit (1) 1/0 –...
Page 365 Current Cutler-Hammer Renewal Parts Panelboards Page 39 Effective: February 2009 PRL5P Neutrals and Grounds Table 48. Neutral Assemblies with Lugs Incoming Number of Cables Catalog Neutral Assembly and Wire Size Number (4) 250 – 500 kcmil 800 Amperes Aluminum/Copper 5PN800A (4) 250 –...
Page 366 Renewal Parts Current Cutler-Hammer Panelboards Page 40 Effective: February 2009 PRL5P Box, Trim and Deadfront Filler Plates Table 51. PRL5P Box, Trim and Deadfront Filler Plates Chassis Catalog Number “X” Factor Back Box Trim Trim Door Kit Single Bus Chassis — 30.00-Inch (762.0 mm) Wide Box 5PB2430G 5PT2430S 5PD24S...
Page 367 Current Cutler-Hammer Renewal Parts Panelboards Page 41 Effective: February 2009 PRL1a, 2a-LX Table 53. Type 1 Box and Trims Box Height Catalog Number in Inches (mm) Surface Trim Surface Trim Standard Door-In-Door Incoming Location Top Fed 69.00 (1752.6) YSC969 LTC969S LTCD969S Trim 78.00 (1981.2)
Page 368 Current Cutler-Hammer Renewal Parts Panelboards Page 42 Effective: February 2009 Pow-R-Command Additional Services For replacement parts, see PRL3a Since virtually all panelboards are Section, Page 21. Parts available are supplied to meet speciﬁc customer the following: requirements, other parts not listed in this publication might occasionally be ■...
Page 369 Current Cutler-Hammer Renewal Parts Panelboards Page 43 Effective: February 2009 This page intentionally left blank. RP01400001E For more information visit: www.eatonelectrical.com...
Page 370 Renewal Parts Current Cutler-Hammer Panelboards Page 44 Effective: February 2009 Eaton Electrical 1000 Cherrington Parkway Moon Township, PA 15108-4312 tel: 1-800-525-2000 www.eatonelectrical.com © 2009 Eaton Corporation All Rights Reserved Printed in USA Publication No. RP01400001E/Z8339 February 2009...
Page 371 Drawings...
Page 373 Main Device Mods: PLK1 Padlockable Hasp Lockoff Notes: The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers in confidence and it is only...
Page 375 Main Device Mods: PLK1 Padlockable Hasp Lockoff Notes: The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers in confidence and it is only...
Page 377 PLK1 Padlockable Hasp Lockoff PROV Notes: The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers in confidence and it is only...
Page 379 Frame Amps KAIC PROV Notes: The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers in confidence and it is only 04/29/13...
Page 381 Frame Amps KAIC PROV Notes: The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers in confidence and it is only 04/29/13...
Page 383 Frame Amps KAIC PROV Notes: The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers in confidence and it is only 04/29/13...
Page 385 Trip Frame Amps KAIC Notes: The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers in confidence and it is only 04/29/13...
Page 387 TAB 3 Dry Type Transformers...
Page 389 Banner Health Centers GO # SPX0361126, SPX0370245 Dry Type Transformers Table of Contents Section DESCRIPTION Instruction Manual for DT Transformer Instruction Data Item 003 TLP1 Drawings © 2008 Eaton Corporation, All Rights Reserved...
Page 391 Instruction Data...
Page 393 I.L. PG24836G-591H Page 1 Página 1 Instructions for Installation, Instrucciones para la Operation, and Maintenance instalación, operación y of Dry-Type Distribution mantenimiento de los Transformers Transformadores de Distribución Tipo Seco CONTENTS CONTENIDO Description Descripción Section 1: Introduction ..............2 Sección 1: Introducción ..............2 Section 2: Receiving ................
Page 394 I.L. PG24836G-591H Page 2 Página 2 WARNING ADVERTENCIA ALWAYS TURN OFF THE POWER SUPPLYING THIS EQUIPMENT SIEMPRE DESENERGICE ESTE EQUIPO ANTES DE TRABAJAR BEFORE WORKING INSIDE. FAILURE TO DO SO COULD RESULT IN EN ÉL. EL NO HACERLO PUEDE CAUSAR LESIONES SERIOUS PERSONAL INJURY, DEATH, OR PROPERTY DAMAGE.
Page 395 I.L. PG24836G-591H Page 3 Página 3 Orificos (2) para izado por Para aplicaciones en Weather Shields are Lifting Holes (2) in the inside dentro o por fuera con tapones intemperie (NEMA 3R), or with Removable Hole Plugs. Required to Cover removibles.
Page 396 I.L. PG24836G-591H Page 4 Página 4 4. STORAGE PRIOR TO ENERGIZATION 4. ALMACENAJE PREVIO A CONEXION Store dry-type transformers in their original shipping cartons indoors Mantenga los transformadores en su empaque original, en interiores in a clean, dry, temperature stable environment. secos, limpios y a temperatura estable.
Page 397 I.L. PG24836G-591H Page 5 Página 5 All general purpose dry-type distribution transformers are designed to Todos los transformadores de distribución tipo seco son diseñados meet NEMA ST-20 established sound levels. However, to minimize the para cumplir con los niveles de sonido establecidos por NEMA, norma potential for sound transmission to surrounding structures and sound ST-20.
Page 398 I.L. PG24836G-591H Page 6 Página 6 Do not make any connections other than those shown on the No intente realizar conexiones no mostradas en la placa de datos. No nameplate or diagram. Do not change connections or taps while the intente modificaciones o cambio de derivaciones (taps) con el unit is energized.
Page 399 I.L. PG24836G-591H Page 7 Página 7 Practically no maintenance is required on a dry-type transformer but El transformador tipo seco prácticamente no necesita mantenimiento; inspect it periodically as indicated below: aún así, acostumbre revisarlo de la manera siguiente: De-energize transformer. Desenergice el transformador.
Page 400 I.L. PG24836G-591H Page 8 Página 8 or fitness for a particular purpose, other than those specifically set out adecuación a un propósito particular, mas que aquellas estipuladas by any existing contract between the parties. Any such contract states en un contrato existente entre las partes. Tal contrato establece toda the entire obligation of seller, the contents of this document shall not la obligación del vendedor.
Page 401 Drawings...
Page 405 TAB 4 Molded Case Circuit Breakers...
Page 407 Banner Health Centers GO # SPX0361126, SPX0370245 Molded Case Circuit Breakers Table of Contents Section DESCRIPTION F FRAME BREAKER INSTALLATION INSTRUCTIONS Instruction Data © 2008 Eaton Corporation, All Rights Reserved...
Page 409 Instruction Data...
Page 411 Effective January 2011 Instruction Leaflet IL 29C101H Supersedes IL 29C101G Dated 11/03 Installation Instructions for EHD, EDB, EDS, ED, EDH, EDC, FDB, FD, HFD, FDC, HFDDC Circuit Breakers and Molded Case Switches Contents Description Page Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation.
Page 412 Figure 1. Model D Series C Circuit Breaker and Molded Case KPrL3aFD2D(2-POLE)DinDPanELDTYPEDPrL3aDanDDKPrL4FDD(3-POLE)DanDD Switches KPrL4FD2D(2-POLE)DinDPanELDPrL4.D The.F-Frame.Series.C.circuit.breakers.(Fig ..1).are.rated.from.15A.to. b ..If.circuit.breaker.includes.factory.installed.internal.accessories,. 225A.(150A.for.1.pole.versions).continuous.current.and.are.available. make.sure.accessory.wiring.can.be.reached.when.the.circuit. as.thermal-magnetic.circuit.breakers.and.molded.case.switches ... breaker.is.mounted . (Molded.case.switches.are.available.rated.at.100A,.150A.,.and. c ..Position.circuit.breaker.on.mounting.surface . 225A .).Circuit.breakers.are.listed.in.accordance.with.Underwriters. Laboratories,.Inc ..Standard.UL489,.and.satisfy.the.(P1).requirements. d ..Install.mounting.screws,.washers,.and.nuts ..Tighten.screws.. of.the.International.Electrotechnical.Commission.Recommendation. firmly,.but.do.not.exceed.28.pound-inches.(3 .16.N .m) No ..IEC.157-1 ..Molded.case.switches.are.listed.in.accordance.with. UL489 ..For.this.publication,.the.term.circuit.breaker.also.includes. molded.case.switches.and.F-Frame.is.used.to.cover.all.of.the.circuit. breakers.and.molded.case.switches.associated.with.this.leaflet .. Eaton CorporatIon www.eaton.com...
Page 413 5.09 #6-#4 aDSuiTaBLEDJOinTDcOMPOunDDiSDrEcOMMEnDEDDTODrEDucEDThED POSSiBiLiTYDOFDTErMinaLDOVErhEaTing.DTErMinaLDOVErhEaTingDcanD 35-95 5.65 #3-4/0 cauSEDnuiSancEDTriPPingDanDDDaMagEDTODThEDcircuiTDBrEaKEr. Table 3. Bolted Connections (Keeper Nut or End Cap) 2-5 ..After.mounting.the.circuit.breaker,.line.and.load.terminals.and. accessory.leads.should.be.connected ..(See.accessory.schematic. TerminationD ScrewDheadDType nutDThreadDSize TorqueDValueDLb.D diagram.on.side.of.circuit.breaker .) catalogDnumber in.D(n.m) KPR1A/KPR1AM Upper Supplied 10-32/M5 35 (4.0) otee: If.terminal.shield.or.interphase.barriers.are.to.be.installed.on.the.circuit. breaker,.install.them.after.the.terminals.are.connected . KPEKxxx Slotted 10-32/M5 35 (4.0) Eaton CorporatIon www.eaton.com...
Page 414: Manual Operation
4-4 ..Check.base,.cover,.and.operating.handle.for.cracks,.chipping,. The.PUSH-TO-TRIP.button.checks.the.tripping.function.and.is.used. and.discoloration ..Circuit.breakers.should.be.replaced.if.cracks.or. severe.discoloration.is.found . to.periodically.exercise.the.operating.mechanism . 4-5 ..Check.terminals.and.connectors.for.looseness.or.signs.of.over- heating ..Overheating.will.show.as.discoloration,.melting,.or.blister- ing.of.conductor.insulation,.or.as.pitting.or.melting.of.conductor.sur- faces.due.to.arcing ..If.there.is.no.evidence.of.overheating.or.loose- ness,.do.not.disturb.or.tighten.the.connections ..If.there.is.evidence. of.overheating,.terminations.should.be.cleaned.or.replaced ..Before. re-energizing.the.circuit.breaker,.all.terminations.and.cable.should.be. refurbished.to.the.condition.when.originally.installed . 4-6 ..Check.circuit.breaker.mounting.hardware ..Tighten.if.necessary . 4-7 ..Check.area.where.circuit.breaker.is.installed.for.any.safety.haz- ards,.including.personal.safety.and.fire.hazards ..Exposure.to.certain. types.of.chemicals.can.cause.deterioration.of.electrical.connections . Field Testing Any.field.testing.should.be.done.in.accordance.with.applicable. NEMA.Standards . Eaton CorporatIon www.eaton.com...
Page 415 2 Pole 3 Pole 3 Pole Load Load Fig. 5-2 Fig. 5-4 Figure 6. Load Isolated from Power Source. Grounded or Figure 8. Load Isolated from Power Source. Grounded or Ungrounded Systems. If System Voltage Exceeds 300 Vdc, then Ungrounded Systems. If System Voltage Exceeds 125 Vdc, then Load Isolated from Power Source. Ungrounded Systems Only. Ungrounded Systems Only. Grounded or Ungrounded Systems. If System Voltage Exceeds 300 Vdc. Then Ungrounded Systems Only. Eaton CorporatIon www.eaton.com...
Page 416 HFD, FDC, HFDDC Circuit Breakers and Molded Case Switches Effective January 2011 The.instructions.for.installation,.testing,.maintenance,.or.repair. herein.are.provided.for.the.use.of.the.product.in.general.commercial. applications.and.may.not.be.appropriate.for.use.in.nuclear.applica- tions ..Additional.instructions.may.be.available.upon.specific.request. to.replace,.amend,.or.supplement.these.instructions.to.qualify.them. for.use.with.the.product.in.safety-related.applications.in.a.nuclear. facility . The.information,.recommendations,.descriptions,.and.safety.nota- tions.in.this.document.are.based.on.Eaton’s.experience.and.judg- ment.with.respect.to.Retrofitting.of.Power.Breakers ..This.instruction- al.literature.is.published.solely.for.information.purposes.and.should. not.be.considered.all-inclusive ..If.further.information.is.required,.you. should.consult.an.authorized.Eaton.sales.representative . The.sale.of.the.product.shown.in.this.literature.is.subject.to.the. terms.and.conditions.outlined.in.appropriate.Eaton.selling.policies. or.other.contractual.agreement.between.the.parties ..This.literature. is.not.intended.to.and.does.not.enlarge.or.add.to.any.such.contract .. The.sole.source.governing.the.rights.and.remedies.of.any.purchaser. of.this.equipment.is.the.contract.between.the.purchaser.and.Eaton . NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS, AND DESCRIPTIONS CONTAINED HEREIN..In.no.event.will.Eaton.be.responsible.to.the. purchaser.or.user.in.contract,.in.tort.(including.negligence),.strict.
Page 417 TAB 5 Safety Switches...
Page 419 Item 001 30/2/480/N1 Drawings Item 002 30/2/480/N1 Item 003 30/2/480/N1 Item 004 30/2/480/N1 Item 009 RTU-1 Item 011 TLP3 Second Item 013 SAF-1 Item 015 CU-3 Item 017 RAF-1 Item 019 AC-1 Item 021 DWH-1 © 2008 Eaton Corporation, All Rights Reserved...
Page 421 Instruction Data...
Page 423 NEMA KS 3 UIDELINES FOR NSPECTION AND REVENTIVE AINTENANCE WITCHES SED IN OMMERCIAL AND NDUSTRIAL PPLICATIONS...
Page 425 NEMA Standards Publication KS 3-2010 Guidelines for Inspection and Preventive Maintenance of Switches Used in Commercial and Industrial Applications Published by: National Electrical Manufacturers Association 1300 North 17th Street, Suite 1752 Rosslyn, Virginia 22209 www.nema.org © Copyright 2010 by the National Electrical Manufacturers Association. All rights including translation into other languages, reserved under the Universal Copyright Convention, the Berne Convention for the Protection of Literary and Artistic Works, and the International and Pan American Copyright Conventions.
Page 426 NOTICE AND DISCLAIMER The information in this publication was considered technically sound by the consensus of persons engaged in the development and approval of the document at the time it was developed. Consensus does not necessarily mean that there is unanimous agreement among every person participating in the development of this document.
Page 427 KS 3-2010 Page i CONTENTS Foreword ..............................ii Introduction..............................iii SECTION 1 GENERAL..........................1 Scope.............................. 1 Referenced Standards........................1 SECTION 2 SAFETY PROCEDURES ......................3 Warning ............................3 Safety Procedure ..........................3 Reinstallation Safety Procedure ..................... 3 SECTION 3 GUIDELINES ..........................5 To Avoid Damaged or Otherwise Inoperable Switches Being Inadvertently Returned to Service 5 Guidance Regarding Inspection and Preventive Maintenance Procedures ........
Page 428 At the time it was approved, the Switches Voting Classification had the following members: ABB Control, Inc.—Wichita Falls, TX Boltswitch, Inc.—Crystal Lake, IL Cooper Bussmann—St. Louis, MO Eaton Corporation—Pittsburgh, PA GE Industrial Solutions—Plainville, CT Hubbell Inc.—Bridgeport, CT Mersen USA—Newburyport, MA Siemens Industry, Inc.—Alpharetta, GA Schneider Electric—Palatine, IL...
Page 429 KS 3-2010 Page iii Introduction NEMA KS 3 deals with guidelines for inspection and preventive maintenance of switches used in commercial and industrial applications. These guidelines are to be used to identify switches requiring maintenance or replacement. Good practice includes periodic switch maintenance during plant shutdown or during a regular maintenance period as specified, for example, in NFPA 70B.
Page 430 KS 3-2010 Page iv Section 7 deals with the operation of accessory devices. Failure of an accessory would lead to replacement of that accessory, or switch replacement if accessories are not removable. In summary, following an automatic overcurrent interruption at or near its interrupting rating, the condition of any protective device should be checked prior to circuit re-energization.
Page 431 KS 3-2010 Page 1 Section 1 GENERAL Scope NEMA Standards Publication KS 3 sets forth, for use by qualified personnel , a number of basic procedures that may be used for the inspection and preventive maintenance of switches used in industrial and commercial applications rated up to and including 600 V 50/60 Hz ac or ac/dc.
Page 432 KS 3-2010 Page 2 National Electrical Manufacturers Association 1300 North 17th Street Suite 1752 Rosslyn, Virginia 22209 Evaluating Water-Damaged Electrical Equipment NEMA KS 1 Enclosed and Miscellaneous Distribution Equipment Switches (600 Volts Maximum) NEMA KS 2 Distribution Equipment Switch Application and Maintenance Guide, A User’s Reference NEMA 250 Enclosures for Electrical Equipment (1000 Volts Maximum) Underwriters Laboratories, Inc.
Page 433 KS 3-2010 Page 3 Section 2 SAFETY PROCEDURES The inspection and preventive maintenance of switches in service require the user to take all necessary precautions to avoid being injured. Warning 2.1.1 Switch Testing WARNING—Hazardous voltages in electrical equipment can cause death or severe personal injury.
Page 434 KS 3-2010 Page 4 2.3.2 If it is necessary to replace the switch, make sure the new switch is properly rated for the application. © Copyright 2010 by the National Electrical Manufacturers Association.
Page 435 KS 3-2010 Page 5 Section 3 GUIDELINES To Avoid Damaged or Otherwise Inoperable Switches Being Inadvertently Returned to Service To avoid damaged or otherwise inoperable switches being inadvertently returned to service, it is suggested that such switches be destroyed. Guidance Regarding Inspection and Preventive Maintenance Procedures Industrial users have requested guidance regarding inspection and preventive maintenance procedures that could be carried out on a regularly scheduled basis.
Page 436 KS 3-2010 Page 6 Section 4 INSPECTION PROCEDURES General The following inspection practices are recommended. Exposed Surfaces Temperature Check 4.2.1 Purpose To determine if there is excessive temperature on the external cover of a switch. CAUTION—Severe burns can result from high temperatures. Do not hold hand or fingers in contact with surfaces if excessive heat is felt.
Page 437 KS 3-2010 Page 7 a. If there is no evidence of looseness, e.g., overheating, do not disturb or tighten the connections. b. If there is evidence of overheating (as noted in 4.2) or arcing, an investigation of the cause should be made and corrective steps taken. (See Section 5.) Figure 1 Pitting Figure 2...
Page 438 KS 3-2010 Page 8 Evidence of excessive high current switch closing operation includes: • Bright metal or metallic deposits on insulating surfaces or the enclosure interior • An excessive number of small, bright metal balls resting on the enclosure bottom end wall •...
Page 439 KS 3-2010 Page 9 Section 5 PREVENTIVE MAINTENANCE General Under normal conditions, properly applied switches require maintenance only for verification of environmental conditions and that the correct enclosure type for those conditions is being used. However, when inspections determine an abnormal condition and indicate the possibility of damage, it may be necessary to perform certain maintenance steps.
Page 440 KS 3-2010 Page 10 If the damage is extensive, or cannot be corrected by dressing the surfaces, the damaged parts should be replaced if they are intended by the manufacturer to be replaceable. If the damaged parts are not intended to be replaceable, the complete switch and/or bus connections should be replaced.
Page 441 KS 3-2010 Page 11 Section 6 TEST PROCEDURES General The KS 3 Standards Publication is not intended, nor is it adequate, to verify proper electrical performance of a switch that has been disassembled, modified, rebuilt, refurbished, or handled in any manner not intended or authorized by the original switch manufacturer.
Page 442 KS 3-2010 Page 12 Insulation Resistance Test CAUTION—If applied incorrectly, the voltages utilized in the insulation resistance tests may damage electronic or other accessory components. Refer to the manufacturer's instructions for guidelines. NOTE—Where the switch can be safely isolated as installed, the test may be performed with the switch in its equipment. See Figure 3 for typical test set-up.
Page 443 KS 3-2010 Page 13 6.3.4 Test 6.3.4.1 All exposed metal parts except line, load, and accessory terminals should be electrically connected together. 6.3.4.2 Using an insulation resistance tester, apply a voltage of at least 500 volts to determine the resistance. Voltage is to be applied as follows. WARNING—High Voltage—Do not touch switch or leads.
Page 444 KS 3-2010 Page 14 Figure 4 Individual Pole Resistance Test Set-Up Figure 5 Fused Switch Individual Pole Resistance Test Set-Up © Copyright 2010 by the National Electrical Manufacturers Association.
Page 445 KS 3-2010 Page 15 Figure 6 Non-Fused Switch Individual Pole Resistance Test Set-Up 6.4.1 Purpose To assess the electrical integrity of internal connections and contacts in a switch. This can be done by conducting a millivolt drop test across the line and load terminals of each pole with the switch contacts closed.
Page 446 KS 3-2010 Page 16 6.4.4 Test NOTE—If the switch is equipped with an under-voltage trip release, energize the trip release to allow proper operation of the switch. 6.4.4.1 The test is performed as follows. 6.4.4.1.1 Apply test current across a pole equal to the switch rating (or 500 Amperes minimum for switch rated in excess of 500 Amperes).
Page 447 KS 3-2010 Page 17 Section 7 ACCESSORY DEVICE TEST PROCEDURES General If testing instructions for the specific accessory being tested are available from the manufacturer, those instructions should be followed to verify the operation of the accessory. If the manufacturer's instructions are not available, the tests described below may be used to verify the basic operation of the accessory.
Page 448 KS 3-2010 Page 18 7.2.3.2 Connect a test power supply to the terminals (or leads) of the shunt trip release device. WARNING—High Voltage. Do not touch switch or test leads while voltage is applied. 7.2.3.3 Operate the switch to the ON position. 7.2.3.4 Set the power supply voltage to 75% of the rated voltage of the shunt trip and energize.
Page 449 KS 3-2010 Page 19 7.3.1 Purpose To verify that the electrical operator (Figure 8) will operate the switch to the ON and OFF positions. 7.3.2 Equipment This test requires a power supply capable of maintaining the rated voltage. 7.3.3 Procedure WARNING—Follow all safety procedures described in Section 2.
Page 450 KS 3-2010 Page 20 Auxiliary Switch Tests Figure 9 Sample Auxiliary Switch 7.4.1 Purpose To verify that the contacts of the auxiliary switch(es) (see Figure 9) change status when the main switch contacts are opened and closed. 7.4.2 Equipment This test requires an ohmmeter or low voltage continuity tester. 7.4.3 Procedure WARNING—Follow all safety procedures described in Section 2.
Page 451 KS 3-2010 Page 21 7.4.3.6 When the test is completed, reconnect the control circuit wires to the terminals (or leads) of the auxiliary switch(es). If an under-voltage trip release device was connected, refer to 7.2.3.5 for instructions. 7.4.4 Results Each auxiliary contact should change position (move from open to closed or vice versa) as the main switch is operated from the OFF to ON or ON to OFF positions.
Page 453 Spare Parts...
Page 455 DT363NWK to DT663URK ........12 RP00801001E For more information visit: www.cutler-hammer.eaton.com...
Page 456 Switch Interior Assembly 70-8063-3 Fuse Base 70-8063-7 70-8063-8 70-7833-5 70-7833-2 DH225NPK Switch Interior Assembly 70-8063-3 Fuse Base 70-8063-7 70-8063-8 70-7833-5 70-7833-2 DH225NRK Switch Interior Assembly 70-8063-3 Fuse Base 70-8063-7 70-8063-8 70-7833-5 70-7833-2 Two used. Three used. For more information visit: www.cutler-hammer.eaton.com RP00801001E...
Page 457 DH321FWKX Switching Base 70-7758-14 Fuse Base 70-7758-26 70-7758-34 70-8304 70-7813-3 DH321FWK2JK Switching Base 70-7831 Fuse Base 70-7831-3 70-7758-34 70-7813 70-7813-3 DH321NCK Switching Base 70-7758-14 Fuse Base 70-7758-26 70-7758-34 — — Two used. Three used. RP00801001E For more information visit: www.cutler-hammer.eaton.com...
Page 458 Switch Interior Assembly 70-8063-4 Fuse Base 70-8063-7 70-8063-8 70-7833-5 70-7833-2 DH325FGK Switch Interior Assembly 70-8063-4 Fuse Base 70-8063-7 70-8063-8 70-7833-5 70-7833-2 DH325FPK Switch Interior Assembly 70-8063-4 Fuse Base 70-8063-7 70-8063-8 70-7833-5 70-7833-2 Three used. For more information visit: www.cutler-hammer.eaton.com RP00801001E...
Page 459 70-7831-3 70-7758-34 70-7813 70-7813-3 DH361NCK Switching Base 70-7758-12 Fuse Base 70-7758-27 70-7758-34 — — DH361NDK Switching Base 70-7758-12 Fuse Base 70-7758-27 70-7758-34 70-7813 70-7813-2 DH361NDK-10 Switching Base 70-7758-12 Fuse Base 70-7758-27 — 70-7813 70-7813-2 RP00801001E For more information visit: www.cutler-hammer.eaton.com...
Page 460 70-7997-7 70-7758-34 70-7813 70-7813-3 DH362NWKW Switching Base 70-7997-2 Fuse Base 70-7997-7 70-7758-34 70-7813 70-7813-3 DH362NWKW2 Switching Base 70-7997-2 Fuse Base 70-7997-7 70-7758-34 70-7813 70-7813-3 DH362NWKX Switching Base 70-7997-2 Fuse Base 70-7997-7 70-7758-34 70-8304 70-7813-3 For more information visit: www.cutler-hammer.eaton.com RP00801001E...
Page 461 Switching Base 70-7758-5 — — 70-7758-35 70-7813 70-7813-2 DH363UDK3 Switching Base 70-7758-5 — — 70-7758-35 70-7813 70-7813-2 DH363UGK Switching Base 70-7758-5 — — 70-7758-35 70-7813 70-7813-2 DH363UGK2 Switching Base 70-7758-5 — — 70-7758-35 70-7813 70-7813-2 RP00801001E For more information visit: www.cutler-hammer.eaton.com...
Page 462 Switch Interior Assembly 70-8063-6 Fuse Base 70-8063-7 70-8063-8 70-7833-5 70-7833-2 DH365NPK Switch Interior Assembly 70-8063-6 Fuse Base 70-8063-7 70-8063-8 70-7833-5 70-7833-2 DH365NPKLW Switch Interior Assembly 70-8063-6 Fuse Base 70-8063-7 70-8063-8 70-7833-5 70-7833-2 Three used. For more information visit: www.cutler-hammer.eaton.com RP00801001E...
Page 463 Switching Base 70-7759-9 Fuse Base 70-7759-4 70-7759-12 70-7833-4 70-7833-2 Consult Factory Consult Factory 70-7833-4 70-7833-2 DH424FGK Switching Base Consult Factory Fuse Base DH425FGK Switch Interior Assembly 70-8270 Fuse Base 70-8063-7 70-8270-4 70-7833-5 70-7833-2 Four used. RP00801001E For more information visit: www.cutler-hammer.eaton.com...
Page 464 — DT224URK Switching Base 70-8059 — — — — — DT224URK-EXC Switching Base 70-8059 — — — — — DT224URK-N Switching Base 70-8059 — — — — — Two used. Four used. Six used. For more information visit: www.cutler-hammer.eaton.com RP00801001E...
Page 465 DT363FGK Switching Base 70-7758-3 Fuse Base 70-7758-21 70-7758-35 — — DT363FRK Switching Base 70-7758-3 Fuse Base 70-7758-21 70-7758-35 — — DT363FWK Switching Base 70-7758-3 Fuse Base 70-7758-21 70-7758-35 — — Two used. Upper. Lower. RP00801001E For more information visit: www.cutler-hammer.eaton.com...
Page 466 — — — — Two used. Four used. Upper. Lower. Eaton Corporation Cutler-Hammer business unit 1000 Cherrington Parkway Moon Township, PA 15108-4312 tel: 1-800-525-2000 www.cutler-hammer.eaton.com © 2002 Eaton Corporation All Rights Reserved Printed in USA Publication No. RP00801001E July 2002...
Page 467 Drawings...
Page 469 Nameplate Field Installed Kits Safety Switch Catalog No. DH261FGK The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton JerryRPetruk 04/26/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner AC Discos in confidence and it is only...
Page 473 Nameplate Field Installed Kits Safety Switch Catalog No. DH261FGK The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton JerryRPetruk 04/26/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner AC Discos in confidence and it is only...
Page 477 Nameplate Field Installed Kits Safety Switch Catalog No. DH261FGK The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton JerryRPetruk 04/26/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner AC Discos in confidence and it is only...
Page 481 Nameplate Field Installed Kits Safety Switch Catalog No. DH261FGK The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton JerryRPetruk 04/26/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner AC Discos in confidence and it is only...
Page 485 "R" Fuse Adapter Kit : DS46FK (Field Installed) Safety Switch Catalog No. DH364FRK The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers...
Page 489 "R" Fuse Adapter Kit : DS46FK (Field Installed) Safety Switch Catalog No. DH324NGK The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers...
Page 493 "R" Fuse Adapter Kit : DS26FK (Field Installed) Safety Switch Catalog No. DH362FRK The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers...
Page 497 "R" Fuse Adapter Kit : DS12FK (Field Installed) Safety Switch Catalog No. DH321NRK The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers...
Page 501 "R" Fuse Adapter Kit : DS26FK (Field Installed) Safety Switch Catalog No. DH362FRK The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton JerryRPetruk 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers...
Page 505 "R" Fuse Adapter Kit : DS12FK (Field Installed) Safety Switch Catalog No. DH221NGK The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton JerryRPetruk 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers...
Page 509 Nameplate Field Installed Kits Safety Switch Catalog No. DH361UGK The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton JerryRPetruk 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers in confidence and it is only...
Page 513 TAB 6 Enclosed Control (NEMA)
Page 515 Enclosed Control (NEMA) Table of Contents Section DESCRIPTION NEMA CONTACTORS & STARTERS (FREEDOM) Instruction Data INSTRUCTIONS FOR THE MAINTENANCE OF INDUSTRIAL CONTROLLERS ECL FREEDOM ECN16-24 COMBO STARTER Item 004 RAL-1 Drawings Item 005 EF-1 © 2008 Eaton Corporation, All Rights Reserved...
Page 517 Instruction Data...
Page 519 Technical Information Publication 8231 Page 1 ECN01, ECN02, ECN05, ECN06, ECN07 AN16, AN56, CN15 & CN55 NEMA Sizes 00-9, 600V Max. February 2, 1998 Non-Reversing & Reversing Contactors & Starters Supersedes TIP AN16, AN56, CN15, CN55 NEMA Type Enclosures 1, 3R, 4X & 12 Pages 1-20, Dated 1/1/94 Details On UL &...
Page 520 Technical Information Publication 8231 Page 2 NEMA, Contactors & Starters, (Freedom) DESIGN CHARACTERISTICS (Continued) OPTIONAL FEATURES • • ± Terminals — Size 00 through 1 screw type with Auxiliary Contacts — Open type starters will accept captive, backed-out self-lifting pressure plates. Fin- up to 8 NO or NC auxiliary contacts (4 for Size 8) —...
Page 521 Technical Information Publication 8231 Page 3 NEMA, Contactors & Starters, (Freedom) The “Freedom Series” starters feature a compact space saving Tamper proof overload relay adjustment locking covers snap design using state-of-the-art technology and the latest in high over the top of overload relays to prevent accidental turning of strength, impact and temperature resistant insulating materials.
Page 522 Technical Information Publication 8231 Page 4 NEMA, Contactors & Starters, (Freedom) Side Auxiliary Contacts — All starters are supplied as stand- Diagram Heater Pack Selection Table ard with one normally open (1 NO) auxiliary contact for use as Motor FLA Rating Heater a holding circuit contact.
Page 523 Technical Information Publication 8231 Page 5 NEMA, Contactors & Starters, (Freedom) – ON DELAY/OFF DELAY - Timer delay occurs on DC Magnet Coils — Dc Magnet Coils are available either fac- both energization and deenergization of timer. tory installed or as field conversion kits. –...
Page 524 Technical Information Publication 8231 Page 6 NEMA, Contactors & Starters, (Freedom) Mechanical Interlock and Reversing Kits — These kits are Short Circuit Protection — Fuses and Inverse-Time Circuit available for field assembly of reversing starters using Breakers may be selected per Article 430, Part D of the components.
Page 525 Technical Information Publication 8231 Page 7 NEMA, Contactors & Starters, (Freedom) Electrical Data REFERENCE DATA NEMA Maximum Horsepower NEMA AN16 Starters — High Fault Current Circuit Ampere Size Ratings — UL508 Rating, Motor Voltage φ φ Frame Continuous 60 Hz Cir Bkr Short Width...
Page 526 Technical Information Publication 8231 Page 8 NEMA, Contactors & Starters, (Freedom) Auxiliary Contact Ratings Amperes NEMA Electrical Rating Volts Designation Make Break Continuous A600 B600 0.75 0.60 0.75 C600 3.75 0.38 3.00 0.30 Wire (75°C) Sizes — Torque Requirements — AWG or kcmil –...
Page 527 Technical Information Publication 8231 Page 9 NEMA, Contactors & Starters, (Freedom) AC COIL DATA P.U. Volts P.U. Sealed D.O. Volts Mech. Max. P.U. D.O. NEMA Operation Time Time Sizes Rate Cold Watts Watts Cold Ops/Hour 74.0% 10,800 74.0% 10,800 74.0% 7,200 72.0% 49.8...
Page 528 Technical Information Publication 8231 Page 10 NEMA, Contactors & Starters, (Freedom) RENEWAL PARTS Magnet Coils Coil Volts and Hertz Size 00 Size 0 Size 1-2 Size 3 Size 4-5 120/60 or 110/50 9-2823-1 9-2824-1 9-2703-1 9-2756-1 9-1891-1 240/60 or 220/50 9-2823-2 9-2824-2 9-2703-2...
Page 529 Technical Information Publication 8231 Page 11 NEMA, Contactors & Starters, (Freedom) RENEWAL PARTS Magnet Coils (Continued) Size 8 Coil Volts and Hertz Common Control Separate Control Main Coils Feeder Group Main Coils Feeder Group 120/50-60 9-2654 9-2664 208/50-60 9-2654-6 9-2664-6 240/50-60 9-2654-2 9-2664-2...
Page 530 Technical Information Publication 8231 Page 12 NEMA, Contactors & Starters, (Freedom) APPROXIMATE DIMENSIONS AND SHIPPING WEIGHTS Do not use for construction. NON-REVERSING OPEN TYPE SIZE 00 & 0 SIZE 1 & 2 SIZE 3 & 4 MOUNTING SCREWS — #1/2 - 13 SIZE 9 SIZE 5 SIZES 6 THROUGH 8...
Page 531 Technical Information Publication 8231 Page 13 NEMA, Contactors & Starters, (Freedom) APPROXIMATE DIMENSIONS AND SHIPPING WEIGHTS (Continued) Do not use for construction. REVERSING OPEN TYPE SIZE 4-5 SIZE 00-2 SIZE 3 MTG. FOR (8) 1/2-13 SCREWS MOUNTING SCREWS #1/2 - 13 SIZE 9 SIZE 6 OPEN TYPE —...
Page 532 Technical Information Publication 8231 Page 14 NEMA, Contactors & Starters, (Freedom) APPROXIMATE DIMENSIONS AND SHIPPING WEIGHTS (Continued) Do not use for construction. NON-REVERSING & REVERSING CONTACTORS — ENCLOSED TYPE NEMA 1 Dimensions in Inches [mm] Ship Mounting NEMA Size (poles) Wide High Deep...
Page 533 Technical Information Publication 8231 Page 15 NEMA, Contactors & Starters, (Freedom) APPROXIMATE DIMENSIONS AND SHIPPING WEIGHTS (Continued) Do not use for construction. NON-REVERSING & REVERSING CONTACTORS — ENCLOSED TYPE NEMA 3R, 4/4X & 12 Dimensions in Inches [mm] Ship Mounting NEMA Size (poles) Wide High...
Page 534 Technical Information Publication 8231 Page 16 NEMA, Contactors & Starters, (Freedom) APPROXIMATE DIMENSIONS AND SHIPPING WEIGHTS (Continued) Do not use for construction. NON-REVERSING & REVERSING STARTERS — ENCLOSED TYPE NEMA 1 Dimensions in Inches [mm] Ship Mounting NEMA Size (poles) Wide High Deep...
Page 535 Technical Information Publication 8231 Page 17 NEMA, Contactors & Starters, (Freedom) APPROXIMATE DIMENSIONS AND SHIPPING WEIGHTS (Continued) Do not use for construction. NON-REVERSING & REVERSING STARTERS — ENCLOSED TYPE NEMA 3R, 4/4X & 12 Dimensions in Inches [mm] Ship Mounting NEMA Size (poles) Wide High...
Page 536 Technical Information Publication 8231 Page 18 NEMA, Contactors & Starters, (Freedom) WIRING DIAGRAMS NON-REVERSING STARTERS SIZE 00 SIZE 0 February 2, 1998...
Page 537 Technical Information Publication 8231 Page 19 NEMA, Contactors & Starters, (Freedom) WIRING DIAGRAMS (Continued) NON-REVERSING STARTERS (Continued) SIZES 1 & 2 SIZE 3 February 2, 1998...
Page 538 Technical Information Publication 8231 Page 20 NEMA, Contactors & Starters, (Freedom) WIRING DIAGRAMS (Continued) NON-REVERSING STARTERS (Continued) SIZE 4 SIZE 5 February 2, 1998...
Page 539 Technical Information Publication 8231 Page 21 NEMA, Contactors & Starters, (Freedom) WIRING DIAGRAMS (Continued) NON-REVERSING STARTERS (Continued) SIZE 6 February 2, 1998...
Page 540 Technical Information Publication 8231 Page 22 NEMA, Contactors & Starters, (Freedom) WIRING DIAGRAMS (Continued) NON-REVERSING STARTERS (Continued) SIZE 7 February 2, 1998...
Page 541 Technical Information Publication 8231 Page 23 NEMA, Contactors & Starters, (Freedom) WIRING DIAGRAMS (Continued) NON-REVERSING STARTERS (Continued) SIZE 8 SIZE 9 CONTROL CIRCUIT February 2, 1998...
Page 542 Technical Information Publication 8231 Page 24 NEMA, Contactors & Starters, (Freedom) WIRING DIAGRAMS (Continued) TYPICAL DC CONTROL WIRING DIAGRAM February 2, 1998...
Page 543 Technical Information Publication 8231 Page 25 NEMA, Contactors & Starters, (Freedom) WIRING DIAGRAMS (Continued) REVERSING STARTERS SIZES 00 & 0 SIZES 1 & 2 February 2, 1998...
Page 544 Technical Information Publication 8231 Page 26 NEMA, Contactors & Starters, (Freedom) WIRING DIAGRAMS (Continued) REVERSING STARTERS (Continued) SIZE 3 SIZE 4 February 2, 1998...
Page 545 Technical Information Publication 8231 Page 27 NEMA, Contactors & Starters, (Freedom) WIRING DIAGRAMS (Continued) REVERSING STARTERS (Continued) SIZE 5 SIZE 6 February 2, 1998...
Page 546 Technical Information Publication 8231 Page 28 NEMA, Contactors & Starters, (Freedom) WIRING DIAGRAMS (Continued) REVERSING STARTERS (Continued) SIZE 7 February 2, 1998...
Page 547 Technical Information Publication 8231 Page 29 NEMA, Contactors & Starters, (Freedom) WIRING DIAGRAMS (Continued) REVERSING STARTERS (Continued) SIZE 8 February 2, 1998...
Page 548 Technical Information Publication 8231 Page 30 NEMA, Contactors & Starters, (Freedom) WIRING DIAGRAMS (Continued) REVERSING STARTERS (Continued) SIZE 9 — CONTROL CIRCUIT February 2, 1998...
Page 549 Technical Information Publication 8231 Page 31 NEMA, Contactors & Starters, (Freedom) WIRING DIAGRAMS (Continued) ACCESSORIES ACCESSORIES February 2, 1998...
Page 553 1. The nameplate ratings of the con- plant location where it is to be troller must agree with the power ® Eaton’s Cutler-Hammer installed. supply and the rating of the load Enclosed Control Units (motor).
Page 554: General Guidelines
Technical Data Storage, Handling, Installation and Page 2 Effective: January 2005 Maintenance of Controllers General guidelines 4. For the connections between a DC 12. Close the circuit to the power sup- ammeter shunt and a remotely ply. If a motor controller has sepa- The whole purpose of maintaining mounted ammeter, choose a wire rate switches for the power circuit...
Page 555 Storage, Handling, Technical Data Installation and Page 3 Effective: January 2005 Maintenance of Controllers Cleaning Mechanical checks temporary wiring should be removed, or permanently secured and diagrams Soot, smoke, or stained areas (other Tighten all electrical connections. Look marked accordingly. than inside arc chutes), or other for signs of overheated joints, charred unusual deposits, should be investi-...
Page 556 Technical Data Storage, Handling, Installation and Page 4 Effective: January 2005 Maintenance of Controllers Figure 2. New Figure 3. Start of Service Life Figure 4. End of Service Life Table 1. Contact Evaluation Time of Service Contact Appearance The new contact has a uniform silver color. (See Figure 2 .) Start of Service The contact surface will have a blue coloring.
Page 557 Storage, Handling, Technical Data Installation and Page 5 Effective: January 2005 Maintenance of Controllers Troubleshooting Table 3. Contactor Troubleshooting Chart Defect Cause Remedy Contactor Overheating Load current too high Reduce load. Use larger contactor. Loose connections Clean discolored or dirty connections and retighten. Replace poorly crimped lugs.
Page 558 Technical Data Storage, Handling, Installation and Page 6 Effective: January 2005 Maintenance of Controllers Table 3. Contactor Troubleshooting Chart, Continued Defect Cause Remedy Contacts, continued Short Contact Life or Filing or dressing DO NOT FILE SILVER CONTACTS. Rough spots or discoloration will not harm Overheating contacts or impair their efﬁciency.
Page 559 Storage, Handling, Technical Data Installation and Page 7 Effective: January 2005 Maintenance of Controllers Table 3. Contactor Troubleshooting Chart, Continued Defect Cause Remedy Manual Starters Failure to Operate Worn or broken mechanical parts Replace unit. Mechanically Welded contacts due to misapplication or Replace contacts and use correct application.
Page 560 Eaton Electrical Inc. 1000 Cherrington Parkway Moon Township, PA 15108-4312 tel: 1-800-525-2000 www.EatonElectrical.com © 2005 Eaton Corporation All Rights Reserved Printed in USA Publication No. TD03309002E/CPG January 2005...
Page 563 Horizontal or vertical ● number following a short-circuit fault. mounting on upright panel Designed to meet or ● for application freedom exceed UL, CSA ® , IEC, VDE, BS and other international standards and listings V10-T2-2 Volume 10—Enclosed Control CA08100012E—August 2012 www.eaton.com...
Page 564 Renewal Parts ......Tab 16 Technical Data and Specifications ... . Tab 17 Volume 10—Enclosed Control CA08100012E—August 2012 www.eaton.com V10-T2-3...
Page 565 When control power transformer modification codes (C1–C11) are used or when starter class 240/480/600 wired for 480V includes CPT (that is ECN07, 18) see the table at right for system voltage code. By description — V10-T2-4 Volume 10—Enclosed Control CA08100012E—August 2012 www.eaton.com...
Page 566 Add code letter from the table below to catalog number for voltage—kits only. Example: C400GK0B. Rating Code Letter Rating Code Letter Rating Code Letter 120V 60 Hz 277V 60 Hz 480V 60 Hz 208V 60 Hz 380V 50 Hz 600V 60 Hz 240V 60 Hz Volume 10—Enclosed Control CA08100012E—August 2012 www.eaton.com V10-T2-5...
Page 567 Code Letter Rating Code Letter Rating Code Letter 120V 60 Hz 277V 60 Hz 480V 60 Hz 208V 60 Hz 380V 50 Hz 600V 60 Hz 240V 60 Hz Order quantity (2) of C400T10. V10-T2-6 Volume 10—Enclosed Control CA08100012E—August 2012 www.eaton.com...
Page 568 R63/F R64/F 60–300 R63/G R64/G 120–600 R63/H R64/H Notes Features: • Self-powered • Phase loss protection • Current adjustment knob • ±1% repeat accuracy • 1NO and 1NC isolated contacts Not UL Listed. Volume 10—Enclosed Control CA08100012E—August 2012 www.eaton.com V10-T2-7...
Page 569 Type 12 enclosure is without safety door interlock. When safety door interlock is required, add modification E11. Fuse clips are for Class R fuses. For H and J fuses, see modifications in Tab 15. Volume 10—Enclosed Control CA08100012E—August 2012 www.eaton.com V10-T2-33...
Page 570 Type 12 enclosure is without safety door interlock. When safety door interlock is required, add modification E11. Type 4 (painted steel) sizes 6–9. Supply hp, voltage, FLA and whether motor is design E or not when ordering the motor. For 1250 and 1600 hp ratings at 460V, consult Eaton. V10-T2-34 Volume 10—Enclosed Control CA08100012E—August 2012 www.eaton.com...
Page 571 All Type 12 enclosures are standardized with external reset. For internal reset, order modification code R5. Type 12 enclosure is without safety door interlock. When safety door interlock is required, add modification E11. Volume 10—Enclosed Control CA08100012E—August 2012 www.eaton.com V10-T2-35...
Page 572 Type 12 enclosure is without safety door interlock. When safety door interlock is required, add modification E11. Type 4 (painted steel) sizes 6–9. Supply hp, voltage, FLA and whether motor is design E or not when ordering the starter. For 1250 and 1600 hp ratings at 460V, consult Eaton. V10-T2-36 Volume 10—Enclosed Control CA08100012E—August 2012 www.eaton.com...
Page 573: Wiring Diagrams
Connect Separate Control Lines to Stop Use with 3/14 the Number 1 Terminal on the Remote Auto Reset 2/13 Pilot Device and to the Number 96 Stop OL Relays Terminal on the Overload Relay 260878 D4 “A” V10-T2-48 Volume 10—Enclosed Control CA08100012E—August 2012 www.eaton.com...
Page 574 Remove Wire “C” When it is Supplied. Connect Separate Control Lines to the Number 1 Forward Terminal on Remote Pilot Device, and to the Number 95 Terminal on the Overload Relay 260882 D4 Reverse Volume 10—Enclosed Control CA08100012E—August 2012 www.eaton.com V10-T2-49...
Page 575 Right Hand Contactor Figure B Figure D Black Three-Position Selector Switch Pilot Light (REVERSE) Black/White Black Black Forward Connect to Reverse Coil Terminals Black “A1” and “A2” Blue Black/White 260810 D1 Reverse 260812 D1 V10-T2-50 Volume 10—Enclosed Control CA08100012E—August 2012 www.eaton.com...
Page 576 Common control. For separate 120V control, insert letter D in 7th position of listed catalog number. Example: AN56VND0CB. NEMA Sizes 00 and 0 only. NEMA Sizes 00 and 0 only. Sizes 1–8 are 24/60 only. Control Products Catalog CA08102001E—August 2010 www.eaton.com...
Page 577 Minimum per NEC. Maximum wire size: Sizes 00 and 0 to 8 AWG and Sizes 1–2 to 2 AWG. Two compartment box lug. Maximum horsepower where operation is interrupted more than 5 times per minute, or more than 10 times in a 10 minute period. NEMA Standard ICS2-1993 table 2-4-3. Control Products Catalog CA08102001E—August 2010 www.eaton.com...
Page 579 Drawings...
Page 581 The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers in confidence and it is only to be used for the purpose in...
Page 583 The information on this PREPARED BY DATE Eaton Corporation document is created by Eaton EricSNims 04/29/13 Corporation. It is disclosed APPROVED BY DATE JOB NAME Banner Health Centers in confidence and it is only to be used for the purpose in...

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