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Pow-R-Line SPX0361126
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Manuals and User Guides for Eaton Pow-R-Line SPX0361126. We have
1
Eaton Pow-R-Line SPX0361126 manual available for free PDF download: Maintenance Manual
Eaton Pow-R-Line SPX0361126 Maintenance Manual (585 pages)
POW-R-LINE SWITCHBOARDS
Brand:
Eaton
| Category:
Switch
| Size: 31 MB
Table of Contents
Table of Contents
3
Contact Information
5
Eaton Corporation, All Rights Reserved
9
Table of Contents
13
Instruction Manual IM01500001E
14
Safety Measures
14
Use of Lifting Means
15
Typical Indoor Lifting Means
15
Pre-Installation: Receiving, Handling, and Storage
15
Front View
16
Side View
16
Forklift
16
Forklifts
16
Rollers
17
Conduit Space Drawing—Floor Plan
17
Pre-Installation Preparation
17
Considerations for Seismic Qualified Installations
18
Hole Plugs Installed
19
Example of Front- and Rear-Aligned Switchboard
19
Example of Rear (Only) Aligned Switchboard
19
Attaching Switchboard Sections
20
Hardware
20
Switchboard Section Connection
20
Joining Switchboard Sections
20
Splice Plates
21
Spacer Locations between Splice Plates
21
Electrical Connection of Switchboard Sections
21
IFS Switchboard Factory Cabling
22
Installation of Incoming Switchboard Connections
22
Wire/Cabling
22
Screw and Compression Lugs
22
Other Requirements for Rear-Connected Switchboards
23
Cable Bracing Instructions
23
Busway
24
Circuit Breakers
25
Overcurrent Devices
25
Pre-Energizing Procedures and Inspection
25
Overcurrent Devices with Ground Fault Protection
26
Current Transformers
26
Preparing Switchboard for Insulation/Megger Testing
26
Devices Installed with Control Power Fusing
26
Securing the Switchboard
27
Post-Testing
27
Pre-Energizing Switchboard Insulation Testing
27
Energizing Switchboard
28
Maintenance
28
Switchboard Insulation Resistance Testing
29
Bus and Cable Connections
29
Fusible Overcurrent Devices
30
Fuse Replacement
30
Meters, Controllers, Surge Equipment, and Other Devices
30
Secondary Wiring
30
Renewal Parts
31
Water Damage
31
Switchboard Maintenance, Testing, and Inspection Logs
32
Appendices
32
Initial Insulation Resistance Test Record
33
Switchboard Inspection Log
34
Application
39
Description
39
Horizontally Mounted Switches
39
About this Manual
51
Introduction
51
Warranty and Liability Information
51
Safety Precautions
52
Overview and Specifications
53
Power Xpert Meter 2000 Series Overview
53
CT Pass through
54
Current Inputs
54
Universal Voltage Inputs
54
Voltage and Current Inputs
54
Ordering Information
55
Measured Values
56
Specifications
57
Utility Peak Demand
57
Internal Schematic
58
KYZ/RS485 Port Specifications
58
Output Timing
58
Accuracy (See Full Range Specifications Earlier in this Chapter.)
60
Compliance
60
Introduction
61
Mechanical Installation
61
Meter Dimensions
61
Meter Face
61
Transducer Dimensions
61
ANSI Mounting Panel Cutout
62
DIN Mounting Cutout
62
Meter Back
62
ANSI Installation Steps
63
ANSI Mounting Procedure
63
DIN Installation Steps
64
DIN Mounting Procedure
64
DIN Rail Mounting Procedure
65
PXM 2000 Series Transducer Installation
65
Considerations When Installing Meters
67
Electrical Installation
67
Ct Leads Terminated to Meter
68
CT Leads Terminated to Meter, #8 Screw for Lug Connection
68
Ct Leads Pass through (no Meter Termination)
69
Pass-Through Wire Electrical Connection
69
Quick Connect Crimp-On Terminations
70
Quick Connect Electrical Connection
70
Ground Connections
71
Voltage and Power Supply Connections
71
Voltage Fuses
71
Electrical Connection Diagrams
72
PXM 2000 Series Communication
85
RS485 / KYZ Output (Com 2)
85
Serial Communication Installation
85
2-Wire RS485 Connection
86
RS485 Daisy Chain Connection
86
Incorrect “T” and “Star” Topologies
87
Meter Connection
88
PXM 2000 Series Transducer Communication Information
88
Introduction
89
Understanding Meter Face Buttons
89
Understanding Meter Face Elements
89
Using the PXM 2000 Series
89
Understanding Startup and Default Displays
90
Using the Front Panel
90
Wh Reading
90
Using Reset Mode
91
Using the Main Menu
91
Entering a Password
92
Using Configuration Mode
93
Configuring the Scroll Feature
94
Configuring Ct Setting
95
Configuring Pt Setting
96
Configuring Communication Port Setting
97
Using Operating Mode
98
Understanding the % of Load Bar
99
Performing Watt-Hour Accuracy Testing (Verification)
100
Using the Watt-Hour Test Pulse
100
Installing an Option Card
101
Overview
101
Using the I/O Option Cards
101
Configuring Option Cards
102
Digital Output (Relay Contact) / Digital Input Card (-1)
103
Relay Contact (2) / Status Input (2) Card
104
Wiring Diagram
104
Pulse Output (Solid State Relay Contacts) / Digital Input Card (-2)
105
1Ma Output Card (-3)
107
20Ma Output Card (-4)
109
Network Communications with the Power Xpert® 2000 Series (-5)
111
Hardware Connection
112
PXM 2000 Series Meter with Gateway Card
112
Using the PXM 2000 Gateway Card
112
Accessing the Web Pages
115
Introduction to WEB SERVER PAGES
115
Common Controls for Selecting Information
116
Home Page (Default)
116
Events Page
118
Printing and Exporting Information
118
Setup Page
118
I/O Page
119
Help Page
120
Functions on the WEB SERVER PAGES
121
Overview
121
Locating Voltage Information
122
Current
123
Frequency
124
Locating Current Information
124
Locating Frequency Information
124
Power
125
Locating Power Information
126
Quality
126
Thd
126
Harmonics View
127
Trend and Min/Max View
127
Energy
128
Table of Data Points
128
Demand
129
Demand Profile
129
Fixed and Sliding Demand
129
Demand Comparison
130
Locating Demand and Energy Information
131
Events
132
Out of Limits
132
Triggers
132
Alarm on Value
133
Locating Events
133
Overview
135
Setup on the WEB SERVER PAGES
135
Login
136
Quick Setup - Meter
136
Quick Setup - Network
137
Alarm Triggers
138
Alarm Triggers - out of Limits
138
RSS Icon
139
Meter Setup & Commissioning
141
Passwords Page
141
Security Setup
141
Metering - Demand
142
Security - Access Control
142
Communications Settings
143
Communications Settings - Com 2 Setup
143
Fixed Settings
143
Sliding Settings
143
Communications Settings - E-Mail Setup
144
Serial Communications Setup Page
144
Communications Settings - SNMP Setup
145
E-Mail Setup Page
145
Option Cards
146
SNMP Setup Edit Page
146
Digital Input Setup Edit Page
147
Hardware Limits Edit Page
147
Relay Output Setup Edit Page
148
Pulse Output Setup Edit
149
Save/Restore Configuration Page
151
Save/Restore Settings
151
Setting the Source Measurement
151
Hardware - Real-Time Clock
152
Hardware Setup - Faceplate Setup
152
System Setup
152
Hardware - System Firmware
153
Diagnostics
154
Firmware Configuration Page
154
Diagnostics - System Log
154
System Log Page
154
Diagnostics - System Hardware
155
Root Certificate Authority Installation
157
Installing Root CA with Microsoft Internet Explorer 6
157
Certificate Dialog Box
158
Certificate Import Wizard
159
Certificate Import Wizard - Store Dialog
160
Import Successful Message Box
161
Installing Root CA with Microsoft Internet Explorer 7
162
Security Warning Dialog Box
161
Certificate Import Wizard - Successfully Stored
161
Security Certificate Problem Page
162
Warning: Security Dialog Box
162
Install CA Certificate Page
163
A Navigation Maps
165
Introduction
165
Navigation Maps (Sheets 1
165
Main Menu Screens (Sheet 1
166
Operating Mode Screens (Sheet 2
167
Reset Mode Screens (Sheet 3
168
Configuration Mode Screens
169
B DIP Switch Description
171
Modbus Register Maps
173
TCP/IP Register Maps
173
RTU Map
200
Catalog Numbering System
245
Introduction
245
Manual Organization
245
Product Label
245
Product Overview
245
Safety Precautions
245
Connected through a Circuit Breaker Applications
246
Direct Bus Mount Applications
246
Equipment Testing
246
Installation Locations
246
Installation Procedures
246
Preparation for Installation
246
Bus Connection
247
Dimensions for 250-400Ka Units
247
Dimensions for 50-200Ka Units
247
Connected through a Circuit Breaker Applications
249
Form C Connection
249
Neutral Connection
249
Wiring - High Leg Delta Units
249
RDP Cable to Display Connection
250
RDP Cutout and Mounting
250
RDP to SPD Connection
250
Basic Feature Package
251
Displays and Indicators
251
General
251
Operating Features
251
Standard Feature Package
251
Standard with Surge Counter Feature Package
251
Remote Display Panel (RDP) Option
252
SPD Display Rotation
252
Troubleshooting
252
Typical Horizontal Display Mounting
252
Specifications
254
Eaton SPD Series
255
Ordering Guidelines
255
Warranty
256
Certified Production Test Report
263
Switchboard General Information
267
Switchboard Units Information
271
Foreword
302
Section 1 SCOPE
303
Section 2 REFERENCES
304
Definition of Qualified Personnel
305
Established Safety Practices
305
First Aid
305
Protective Equipment
305
Qualified Personnel
305
Requirements
305
Section 3 GENERAL
305
Successful Operation of Panelboards
305
Suitable Ratings
305
Clearance from Ceiling
306
Flammable Material
306
Indoor Damp Locations
306
Installation Instructions
306
Location in Building
306
Mounting of Cabinet
306
Section 4 INSTALLATION of PANELBOARD CABINETS (BOXES)
306
Space Around the Cabinet
306
Unusual Service Conditions
306
Wet Locations
306
Flush Mounting in Wall
307
Grounding of Panelboard Cabinets
307
Unused Openings in Cabinet
307
Conductor Length
308
Conduits Installation
308
Exercise Care
308
First Step-Remove Center Knockout
308
Knockouts Removal
308
National Electrical Code, Article 300
308
Next Step-Remove Rings
308
Section 5 INSTALLATION of CONDUIT and CONDUCTORS
308
National Electrical Code, Section 725.54
309
Knockout Removal
310
Alignment Devices
313
Care
313
Cleaning
313
Flange of Deadfront Shield
313
Inspection
313
Manufacturer's Instructions
313
Proper Storage
313
Section 6 INSTALLATION of PANELBOARD
313
Unpacking
313
Equipment Grounding Conductors
314
Line and Branch Conductors
314
Panelboard Grounding
314
Proper Type or Class and Rating
314
Accessible Electrical Connections
315
Blocks and Packing Materials
315
Steps to be Taken before Energizing
315
Switches, Circuit Breakers, and Other Operating Mechanisms
315
Foreign Material
316
Cabinet Front or Trim Package
317
Covers and Doors
317
Installation of Cabinet Front
317
Touch-Up
317
Energized in Sequence
318
Energizing Equipment
318
Load on the Panelboard
318
Loads such as Lighting Circuits, Contactors, Heaters, and Motors
318
Accumulation of Dust and Dirt
319
Conductors and Connections
319
Inspect Panelboard Once each Year
319
Maintenance Program
319
Fuse Clip Contact Pressure and Contact Means
320
Operation of All Mechanical Components
320
Proper Ampere, Voltage, and Interrupting Ratings
320
Switch Operating Mechanisms
320
Before Cleanup and Corrective Action Is Attempted
321
Clean, Light Grease
321
Damaged Insulating Material and Assemblies
321
Moisture or Signs of Previous Wetness or Dripping
321
Ground Fault Protection System
322
Insulation Resistance
322
Severe Electrical Short Circuit
322
Severe Short Circuit
322
Harmonics in Electrical System
323
Permissible Loading of Panelboards
323
Distributor Ordering Instructions
329
Procedure for Identifying Panelboard Type
329
Renewal Parts
329
Cutler-Hammer Satellite Plants
330
Prl1A, 2A Connector Kits
331
Prl1A, 2A Parts Section
331
Trim Clamps and
331
Prl1A Horizontally Mounted Connector Kit Assemblies
335
Prl1A, 2A Neutral Assemblies
339
Prl1A, 2A Deadfront Covers
343
Panelboard Trim Locks
345
Panelboard Fastrim Clamps and Screw-On Hardware Kits
346
Ampere Maximum
347
Prl3A Horizontally Mounted Connector Kit Assemblies
347
Single Mounted F-Frame
347
Twin Mounted F-Frame
347
Prl3A F-Frame Horizontally Mounted Connector Kit Assemblies
348
Prl3A Deadfront Covers
349
Prl3A Ground Assemblies
349
Prl3A Service Entrance Kits
349
Prl3A Vertical Devices Deadfront Covers
350
Prl3A Horizontal Devices Deadfront Covers
351
PRL4 Vented Cover Assemblies
352
PRL4 Blank Covers
353
Connector Kit
354
Hardware Kit
354
PRL4 Breaker Connector Kits
354
Standard Ground Bus
354
PRL4 Fusible Connector Kits
355
Fusible Retrofit Kits
356
How to Order a Fusible Retrofit Kit by Catalog Number
356
PRL4 Breaker and Fusible Switch Retrofit Kits
356
IQ Central Energy Display
357
PRL4 Energy Sentinel
357
Door-In-Door
358
Fastrim
358
Prl1A, 2A, 3A Special Trims and Enclosures
358
Ventilated Trim
358
Door-In-Door Trim
359
PRL4 Special Trims and Enclosures
359
Type 12/3R Enclosures
359
Ordering Procedure
360
PRL5P Parts Section
360
PRL5P Chassis Layout
361
PRL5P Breaker Assemblies Catalog Numbers
362
Branch Devices
363
PRL5P Main or Through-Feed Lugs
364
Ground Bar Assemblies
365
Neutral Assembly
365
PRL5P Neutrals and Grounds
365
Catalog Numbers
366
PRL5P Box, Trim and Deadfront Filler Plates
366
Panelboards
367
Additional Services
368
Pow-R-Command
368
Section 1: Introduction
394
Section 2: Receiving
394
Section 3: Lifting and Handling
394
NEMA Average Sound Level
396
Nivel de Sonido Promedio de N.E.M.A
396
Section 4: Storage Prior to Energization
396
Section 5: Location and Mounting
396
Section 6: How to Reduce Sound Transmission
396
Tablas
396
Del Transformador
397
Section 7: Connecting Cables to Transformer Terminations
397
Section 8: Energization and Operation Guidelines
397
Section 9: Maintenance and Repair
398
Of Liabilty
399
Section 10: Safety
399
Section 11: Disclaimer of Warranties and Limitation
399
Installation
412
Introduction
412
Circuit Breaker Esutcheon Dimensions
413
Circuit Breaker Mounting Bolt Drilling Plan
413
Terminal Torque Values for Slotted Head
413
Terminal Types
413
Circuit Breaker Manual Controls
414
Inspection and Field Testing
414
Manual Operation
414
PUSH-TO-TRIP Button
414
Hfddc
415
Foreword
428
Introduction
429
Referenced Standards
431
Scope
431
Section 1 General
431
Reinstallation Safety Procedure
433
Safety Procedures
433
Section 2 Safety Procedures
433
Switch Testing
433
Test Equipment
433
Warning
433
For Information Regarding Switch Performance and Application
435
Guidance Regarding Inspection and Preventive Maintenance Procedures
435
Section 3 Guidelines
435
Switch Inspection Once each Year
435
To Avoid Damaged or Otherwise Inoperable Switches Being Inadvertently Returned to Service
435
Water-Damaged Switches
435
Exposed Surfaces Temperature Check
436
General
436
Inspection of Enclosure Interior
436
Section 4 Inspection Procedures
436
Reinstallation Procedure
438
Environmental Evaluation
439
General
439
Section 5 Preventive Maintenance
439
Fuse Provisions
440
Reinstallation Procedure
440
Wire Connectors
440
General
441
Mechanical Operation Test
441
Section 6 Test Procedures
441
Insulation Resistance Test
442
Typical Insulation Resistance Test Set-Up
442
Individual Pole Resistance Test (Millivolt Drop)
443
Reinstall Switch
443
Results
443
Fused Switch Individual Pole Resistance Test Set-Up
444
Individual Pole Resistance Test Set-Up
444
Non-Fused Switch Individual Pole Resistance Test Set-Up
445
General
447
Sample Shunt Trip Release
447
Section 7 Accessory Device Test Procedures
447
Shunt Trip Release Tests
447
Electrical Operator Tests
448
Sample Electrical Operator / Switch Assembly
448
Auxiliary Switch Tests
450
Safety Switch Renewal Parts
456
Overload Relays
519
Magnet Coil
519
Contacts
519
Optional Features
520
Non-Reversing Starters
520
Reversing Starters
521
Overload and Heater Packs
521
Top Auxiliary Contacts
522
Power Poles
522
Side Auxiliary Contacts
522
General Auxiliary Contacts Information
522
Pneumatic Timer
523
DC/AC Interface Module
523
DC Magnet Coils
523
Transient Suppressor Kit
523
Phase Monitor Relay
524
NEMA Definitions
524
Mechanical Interlock and Reversing Kits
524
Enclosures
524
Reference Data
525
High Fault Current Circuit Ratings
525
Electrical Data
525
Auxiliary Contact Ratings
526
Torque Requirements
526
Plugging and Jogging Service Horsepower Rating
526
Coil Data Notes
527
DC Coil Data
527
General Coil Data
527
Ac Coil Data
527
Approximate Dimensions and Shipping Weights
530
Non-Reversing Open Type
530
Reversing Open Type
531
Non-Reversing & Reversing Contactors — Enclosed Type
532
Non-Reversing & Reversing Starters — Enclosed Type
534
Typical DC Control Wiring Diagram
542
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