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Eaton Pow-R-Line SPX0370245 Maintenance Manual

Eaton Pow-R-Line SPX0370245 Maintenance Manual (585 pages)

POW-R-LINE SWITCHBOARDS

Brand: Eaton | Category: Switch | Size: 31 MB

Table of Contents

Table of Contents
3
Contact Information
5
Eaton Corporation, All Rights Reserved
9
Table of Contents
13
Instruction Manual IM01500001E
14
Safety Measures
14
- Use of Lifting Means
  15
- Typical Indoor Lifting Means
  15
Pre-Installation: Receiving, Handling, and Storage
15
- Front View
  16
- Side View
  16
- Forklift
  16
- Forklifts
  16
- Rollers
  17
- Conduit Space Drawing—Floor Plan
  17
Pre-Installation Preparation
17
Considerations for Seismic Qualified Installations
18
Electrical Connection of Switchboard Sections
21
Energizing Switchboard
28
Maintenance
28
Appendices
32
- Initial Insulation Resistance Test Record
  33
- Switchboard Inspection Log
  34
- Application
  39
- Description
  39
- Horizontally Mounted Switches
  39
- About this Manual
  51
- Introduction
  51
- Warranty and Liability Information
  51
- Safety Precautions
  52
Overview and Specifications
53
- Power Xpert Meter 2000 Series Overview
  53
  - CT Pass through
    54
  - Current Inputs
    54
  - Universal Voltage Inputs
    54
- Voltage and Current Inputs
  54
- Ordering Information
  55
- Measured Values
  56
- Specifications
  57
- Utility Peak Demand
  57
  - Internal Schematic
    58
  - KYZ/RS485 Port Specifications
    58
  - Output Timing
    58
- Accuracy (See Full Range Specifications Earlier in this Chapter.)
  60
- Compliance
  60
- Introduction
  61
- Mechanical Installation
  61
  - Meter Dimensions
    61
  - Meter Face
    61
  - Transducer Dimensions
    61
  - ANSI Mounting Panel Cutout
    62
  - DIN Mounting Cutout
    62
  - Meter Back
    62
- ANSI Installation Steps
  63
- ANSI Mounting Procedure
  63
- DIN Installation Steps
  64
  - DIN Mounting Procedure
    64
  - DIN Rail Mounting Procedure
    65
- PXM 2000 Series Transducer Installation
  65
- Considerations When Installing Meters
  67
- Electrical Installation
  67
  - Ct Leads Terminated to Meter
    68
  - CT Leads Terminated to Meter, #8 Screw for Lug Connection
    68
- Ct Leads Pass through (no Meter Termination)
  69
- Ground Connections
  71
- Voltage and Power Supply Connections
  71
- Voltage Fuses
  71
- Electrical Connection Diagrams
  72
- PXM 2000 Series Communication
  85
- RS485 / KYZ Output (Com 2)
  85
- Serial Communication Installation
  85
- PXM 2000 Series Transducer Communication Information
  88
- Introduction
  89
- Understanding Meter Face Buttons
  89
- Understanding Meter Face Elements
  89
- Using the PXM 2000 Series
  89
- Understanding Startup and Default Displays
  90
- Using the Front Panel
  90
- Wh Reading
  90
- Using Reset Mode
  91
- Using the Main Menu
  91
- Entering a Password
  92
- Using Configuration Mode
  93
- Configuring the Scroll Feature
  94
- Configuring Ct Setting
  95
- Configuring Pt Setting
  96
- Configuring Communication Port Setting
  97
- Using Operating Mode
  98
- Understanding the % of Load Bar
  99
- Performing Watt-Hour Accuracy Testing (Verification)
  100
- Using the Watt-Hour Test Pulse
  100
- Installing an Option Card
  101
- Overview
  101
- Using the I/O Option Cards
  101
- Configuring Option Cards
  102
- Digital Output (Relay Contact) / Digital Input Card (-1)
  103
  - Relay Contact (2) / Status Input (2) Card
    104
  - Wiring Diagram
    104
- Pulse Output (Solid State Relay Contacts) / Digital Input Card (-2)
  105
- 1Ma Output Card (-3)
  107
- 20Ma Output Card (-4)
  109
- Network Communications with the Power Xpert® 2000 Series (-5)
  111
  - Hardware Connection
    112
  - PXM 2000 Series Meter with Gateway Card
    112
- Using the PXM 2000 Gateway Card
  112
- Accessing the Web Pages
  115
- Introduction to WEB SERVER PAGES
  115
- Common Controls for Selecting Information
  116
- Home Page (Default)
  116
- Events Page
  118
- Printing and Exporting Information
  118
- Setup Page
  118
- I/O Page
  119
- Help Page
  120
- Functions on the WEB SERVER PAGES
  121
- Overview
  121
- Locating Voltage Information
  122
- Current
  123
  - Frequency
    124
  - Locating Current Information
    124
  - Locating Frequency Information
    124
- Power
  125
- Locating Power Information
  126
- Quality
  126
  - Thd
    126
  - Harmonics View
    127
  - Trend and Min/Max View
    127
- Energy
  128
  - Table of Data Points
    128
  - Demand
    129
  - Demand Profile
    129
  - Fixed and Sliding Demand
    129
  - Demand Comparison
    130
  - Locating Demand and Energy Information
    131
- Events
  132
  - Out of Limits
    132
  - Triggers
    132
  - Alarm on Value
    133
  - Locating Events
    133
- Overview
  135
- Setup on the WEB SERVER PAGES
  135
  - Login
    136
  - Quick Setup - Meter
    136
  - Quick Setup - Network
    137
- Alarm Triggers
  138
  - Alarm Triggers - out of Limits
    138
  - RSS Icon
    139
- Meter Setup & Commissioning
  141
  - Passwords Page
    141
  - Security Setup
    141
  - Metering - Demand
    142
  - Security - Access Control
    142
  - Communications Settings
    143
  - Communications Settings - Com 2 Setup
    143
  - Fixed Settings
    143
  - Sliding Settings
    143
  - Communications Settings - E-Mail Setup
    144
  - Serial Communications Setup Page
    144
  - Communications Settings - SNMP Setup
    145
  - E-Mail Setup Page
    145
- Option Cards
  146
  - SNMP Setup Edit Page
    146
  - Digital Input Setup Edit Page
    147
  - Hardware Limits Edit Page
    147
  - Relay Output Setup Edit Page
    148
  - Pulse Output Setup Edit
    149
  - Save/Restore Configuration Page
    151
  - Save/Restore Settings
    151
  - Setting the Source Measurement
    151
  - Hardware - Real-Time Clock
    152
  - Hardware Setup - Faceplate Setup
    152
- System Setup
  152
- Hardware - System Firmware
  153
- Diagnostics
  154
- Firmware Configuration Page
  154
- Diagnostics - System Log
  154
- System Log Page
  154
- Diagnostics - System Hardware
  155
Root Certificate Authority Installation
157
A Navigation Maps
165
- Introduction
  165
- Navigation Maps (Sheets 1
  165
- Main Menu Screens (Sheet 1
  166
- Operating Mode Screens (Sheet 2
  167
- Reset Mode Screens (Sheet 3
  168
- Configuration Mode Screens
  169
- B DIP Switch Description
  171
  - Modbus Register Maps
    173
  - TCP/IP Register Maps
    173
  - RTU Map
    200
- Catalog Numbering System
  245
- Introduction
  245
- Manual Organization
  245
- Product Label
  245
- Product Overview
  245
- Safety Precautions
  245
- Connected through a Circuit Breaker Applications
  246
- Direct Bus Mount Applications
  246
- Equipment Testing
  246
- Installation Locations
  246
- Installation Procedures
  246
- Preparation for Installation
  246
  - Bus Connection
    247
  - Dimensions for 250-400Ka Units
    247
  - Dimensions for 50-200Ka Units
    247
- Connected through a Circuit Breaker Applications
  249
  - Form C Connection
    249
  - Neutral Connection
    249
  - Wiring - High Leg Delta Units
    249
  - RDP Cable to Display Connection
    250
  - RDP Cutout and Mounting
    250
  - RDP to SPD Connection
    250
- Basic Feature Package
  251
- Displays and Indicators
  251
- General
  251
- Operating Features
  251
- Standard Feature Package
  251
- Standard with Surge Counter Feature Package
  251
- Remote Display Panel (RDP) Option
  252
- SPD Display Rotation
  252
- Troubleshooting
  252
- Typical Horizontal Display Mounting
  252
- Specifications
  254
- Eaton SPD Series
  255
- Ordering Guidelines
  255
- Warranty
  256
- Foreword
  302
- Section 1 SCOPE
  303
- Section 2 REFERENCES
  304
- Definition of Qualified Personnel
  305
- Established Safety Practices
  305
- First Aid
  305
- Protective Equipment
  305
- Qualified Personnel
  305
- Requirements
  305
- Section 3 GENERAL
  305
- Successful Operation of Panelboards
  305
- Suitable Ratings
  305
- Clearance from Ceiling
  306
- Flammable Material
  306
- Indoor Damp Locations
  306
- Installation Instructions
  306
- Location in Building
  306
- Mounting of Cabinet
  306
- Section 4 INSTALLATION of PANELBOARD CABINETS (BOXES)
  306
- Space Around the Cabinet
  306
- Unusual Service Conditions
  306
- Wet Locations
  306
- Flush Mounting in Wall
  307
- Grounding of Panelboard Cabinets
  307
- Unused Openings in Cabinet
  307
- Conductor Length
  308
- Conduits Installation
  308
- Exercise Care
  308
- First Step-Remove Center Knockout
  308
- Knockouts Removal
  308
- National Electrical Code, Article 300
  308
- Next Step-Remove Rings
  308
- Section 5 INSTALLATION of CONDUIT and CONDUCTORS
  308
- National Electrical Code, Section 725.54
  309
- Knockout Removal
  310
- Alignment Devices
  313
- Care
  313
- Cleaning
  313
- Flange of Deadfront Shield
  313
- Inspection
  313
- Manufacturer's Instructions
  313
- Proper Storage
  313
- Section 6 INSTALLATION of PANELBOARD
  313
- Unpacking
  313
- Equipment Grounding Conductors
  314
- Line and Branch Conductors
  314
- Panelboard Grounding
  314
- Proper Type or Class and Rating
  314
  - Accessible Electrical Connections
    315
  - Blocks and Packing Materials
    315
  - Steps to be Taken before Energizing
    315
  - Switches, Circuit Breakers, and Other Operating Mechanisms
    315
  - Foreign Material
    316
  - Cabinet Front or Trim Package
    317
  - Covers and Doors
    317
  - Installation of Cabinet Front
    317
  - Touch-Up
    317
  - Energized in Sequence
    318
  - Energizing Equipment
    318
  - Load on the Panelboard
    318
  - Loads such as Lighting Circuits, Contactors, Heaters, and Motors
    318
  - Accumulation of Dust and Dirt
    319
  - Conductors and Connections
    319
  - Inspect Panelboard Once each Year
    319
  - Maintenance Program
    319
  - Fuse Clip Contact Pressure and Contact Means
    320
  - Operation of All Mechanical Components
    320
  - Proper Ampere, Voltage, and Interrupting Ratings
    320
  - Switch Operating Mechanisms
    320
  - Before Cleanup and Corrective Action Is Attempted
    321
  - Clean, Light Grease
    321
  - Damaged Insulating Material and Assemblies
    321
  - Moisture or Signs of Previous Wetness or Dripping
    321
  - Ground Fault Protection System
    322
  - Insulation Resistance
    322
  - Severe Electrical Short Circuit
    322
  - Severe Short Circuit
    322
  - Harmonics in Electrical System
    323
  - Permissible Loading of Panelboards
    323
- Distributor Ordering Instructions
  329
- Procedure for Identifying Panelboard Type
  329
- Renewal Parts
  329
- Cutler-Hammer Satellite Plants
  330
- Prl1A, 2A Connector Kits
  331
- Prl1A, 2A Parts Section
  331
- Trim Clamps and
  331
- Ampere Maximum
  347
- Prl3A Horizontally Mounted Connector Kit Assemblies
  347
- Single Mounted F-Frame
  347
- Twin Mounted F-Frame
  347
  - Prl3A F-Frame Horizontally Mounted Connector Kit Assemblies
    348
  - Prl3A Deadfront Covers
    349
  - Prl3A Ground Assemblies
    349
  - Prl3A Service Entrance Kits
    349
  - Prl3A Vertical Devices Deadfront Covers
    350
  - Prl3A Horizontal Devices Deadfront Covers
    351
  - PRL4 Vented Cover Assemblies
    352
  - PRL4 Blank Covers
    353
  - Connector Kit
    354
  - Hardware Kit
    354
  - PRL4 Breaker Connector Kits
    354
  - Standard Ground Bus
    354
  - PRL4 Fusible Connector Kits
    355
- Fusible Retroﬁt Kits
  356
  - How to Order a Fusible Retroﬁt Kit by Catalog Number
    356
  - PRL4 Breaker and Fusible Switch Retroﬁt Kits
    356
  - IQ Central Energy Display
    357
  - PRL4 Energy Sentinel
    357
  - Door-In-Door
    358
  - Fastrim
    358
  - Prl1A, 2A, 3A Special Trims and Enclosures
    358
  - Ventilated Trim
    358
  - Door-In-Door Trim
    359
  - PRL4 Special Trims and Enclosures
    359
  - Type 12/3R Enclosures
    359
- Ordering Procedure
  360
- PRL5P Parts Section
  360
  - PRL5P Chassis Layout
    361
  - PRL5P Breaker Assemblies Catalog Numbers
    362
  - Branch Devices
    363
  - PRL5P Main or Through-Feed Lugs
    364
  - Ground Bar Assemblies
    365
  - Neutral Assembly
    365
  - PRL5P Neutrals and Grounds
    365
- Catalog Numbers
  366
- PRL5P Box, Trim and Deadfront Filler Plates
  366
- Panelboards
  367
- Additional Services
  368
- Pow-R-Command
  368
- Section 1: Introduction
  394
- Section 2: Receiving
  394
- Section 3: Lifting and Handling
  394
- NEMA Average Sound Level
  396
- Nivel de Sonido Promedio de N.E.M.A
  396
- Section 4: Storage Prior to Energization
  396
- Section 5: Location and Mounting
  396
- Section 6: How to Reduce Sound Transmission
  396
- Tablas
  396
- Del Transformador
  397
- Section 7: Connecting Cables to Transformer Terminations
  397
- Section 8: Energization and Operation Guidelines
  397
- Section 9: Maintenance and Repair
  398
- Of Liabilty
  399
- Section 10: Safety
  399
- Section 11: Disclaimer of Warranties and Limitation
  399
- Installation
  412
- Introduction
  412
  - Circuit Breaker Esutcheon Dimensions
    413
  - Circuit Breaker Mounting Bolt Drilling Plan
    413
  - Terminal Torque Values for Slotted Head
    413
  - Terminal Types
    413
  - Circuit Breaker Manual Controls
    414
  - Inspection and Field Testing
    414
  - Manual Operation
    414
  - PUSH-TO-TRIP Button
    414
- Hfddc
  415
- Foreword
  428
- Introduction
  429
- Referenced Standards
  431
- Scope
  431
- Section 1 General
  431
- Reinstallation Safety Procedure
  433
- Safety Procedures
  433
- Section 2 Safety Procedures
  433
  - Switch Testing
    433
  - Test Equipment
    433
- Warning
  433
- For Information Regarding Switch Performance and Application
  435
- Guidance Regarding Inspection and Preventive Maintenance Procedures
  435
- Section 3 Guidelines
  435
- Switch Inspection Once each Year
  435
- To Avoid Damaged or Otherwise Inoperable Switches Being Inadvertently Returned to Service
  435
- Water-Damaged Switches
  435
- Exposed Surfaces Temperature Check
  436
- General
  436
- Inspection of Enclosure Interior
  436
- Section 4 Inspection Procedures
  436
- Reinstallation Procedure
  438
- Environmental Evaluation
  439
- General
  439
- Section 5 Preventive Maintenance
  439
- Fuse Provisions
  440
- Reinstallation Procedure
  440
- Wire Connectors
  440
- General
  441
- Mechanical Operation Test
  441
- Section 6 Test Procedures
  441
- Insulation Resistance Test
  442
- Typical Insulation Resistance Test Set-Up
  442
- Individual Pole Resistance Test (Millivolt Drop)
  443
- General
  447
- Sample Shunt Trip Release
  447
- Section 7 Accessory Device Test Procedures
  447
- Shunt Trip Release Tests
  447
- Electrical Operator Tests
  448
- Sample Electrical Operator / Switch Assembly
  448
- Auxiliary Switch Tests
  450
- Safety Switch Renewal Parts
  456
- Overload Relays
  519
- Magnet Coil
  519
- Contacts
  519
- Optional Features
  520
- Non-Reversing Starters
  520
- Reversing Starters
  521
- Overload and Heater Packs
  521
- Top Auxiliary Contacts
  522
- Power Poles
  522
- Side Auxiliary Contacts
  522
- General Auxiliary Contacts Information
  522
- Pneumatic Timer
  523
- DC/AC Interface Module
  523
- DC Magnet Coils
  523
- Transient Suppressor Kit
  523
- Phase Monitor Relay
  524
- NEMA Definitions
  524
- Mechanical Interlock and Reversing Kits
  524
- Enclosures
  524
- Reference Data
  525
- High Fault Current Circuit Ratings
  525
- Electrical Data
  525
- Auxiliary Contact Ratings
  526
- Torque Requirements
  526
- Plugging and Jogging Service Horsepower Rating
  526
- Coil Data Notes
  527
- DC Coil Data
  527
- General Coil Data
  527
- Ac Coil Data
  527
- Approximate Dimensions and Shipping Weights
  530
- Non-Reversing Open Type
  530
- Reversing Open Type
  531
- Non-Reversing & Reversing Contactors — Enclosed Type
  532
- Non-Reversing & Reversing Starters — Enclosed Type
  534
- Typical DC Control Wiring Diagram
  542

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