Southworth UDLV-150 Owner's Manual

Dandy leveler

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Owner's Manual

Dandy Leveler

UDLV-150 & UDLV-500

(New Style)

Model # ____________________

Serial # ____________________

Southworth Products Corp

P.O. Box 1380/Portland, Maine 04104-1380

Distributed by Ergonomic Partners

Email: sales@ergonomicpartners.com

Web: www.ergonomicpartners.com

PH: 314-884-8884 | FAX: 800-570-5584

July 2015

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Page 1 Owner’s Manual Dandy Leveler UDLV-150 & UDLV-500 (New Style) Model # ____________________ Serial # ____________________ Southworth Products Corp P.O. Box 1380/Portland, Maine 04104-1380 Distributed by Ergonomic Partners Email: sales@ergonomicpartners.com Web: www.ergonomicpartners.com PH: 314-884-8884 | FAX: 800-570-5584 July 2015...
Page 2 Please note: This manual was current at the time of printing. To obtain the latest, most updated version, please contact Southworth’s Customer Service Department or go to our website: www.SouthworthProducts.com, under E-Parts & Service you will fi nd a complete list of current owner’s manuals to print.
Page 3: Table Of Contents
TABLE OF CONTENTS RESPONSIBILITY OF OWNERS AND USERS ................4 SAFETY ..........................5-6 SPECIFICATIONS ........................... 7 USING THE UD DANDY LEVELER ....................7 ASSEMBLY ..........................8-9 PARTS LISTS ...........................10-15 ORDERING REPLACEMENT PARTS................... 16 WARRANTY ..........................17 THE DANDY LEVELER...
Page 4: Responsibility Of Owners And Users
It is the responsibility of the user/purchaser to advise the manufacturer where deflection may be critical to the application. Repairs All repairs shall be made by qualified personnel in conformance with Southworth’s instruc- tions. Operators Only trained personnel and authorized personnel shall be permitted to operate the equip- ment.
Page 5: Safety
SAFETY Warning: Failure to obey the instruction and safety rules in this manual and the DANDY LIFT Operator’s Manual may result in death or serious injury. Many of the hazards identified in the operating instruction manual are also safety hazards when performed. Do Not Perform Maintenance Unless: You are trained and qualified to perform maintenance on this machine.
Page 6 SAFETY ALERT SYMBOLS AND SIGNAL WORDS The safety of all persons operating, maintaining, repairing, or in the vicinity of this equipment is of para- mount concern. This is a powerful machine with moving parts, and is capable of causing personal injury if proper precautions are not taken.
Page 7: Specifications
3. When transporting a load on the UD Dandy Leveler, pay adequate attention to conditition of the floor. The clearance between the floor and the bottom of the frame is 40mm for both the UDLV-150 and UDLV-500. 4. The UD Dandy Leveler is maintenance free; however, it should be lubricated when the unit creaks due to lack of oil.
Page 8: Assembly
Locking Pin is holding the lower leg roller up. (Fig. 2) • Spring shaft pin, washer and Pin R are removed. (Fig. 3) • Left turns the steering wheel. Match the sticker with Load adjustment sticker. (UDLV-150:150kg, UDLV-500:500kg) (Fig. 4) •...
Page 9 SELECTING THE LOAD WEIGHT ADJUSTMENT BY THE HANDLE The maximum load weight for the UD Dandy Levelers are 150kg for the UDLV-150 and 500kg for the UDLV-500. The Leveler can be adjust to the expected load weight so that it functions at its best response to the load weight you use.
Page 10 PLATFORM PARTS LIST UDLV-150 UDLV-500 UDLV-150 UDLV-500 Platform NH200010 N1200010 Roller Stopper 2 NH210010 NH210010 Spring Washer 0980853 0980853 Hexagon Head Bolt 0110816 0110816 10 THE DANDY LEVELER...
Page 11 SCISSOR PARTS LIST UDLV-150 UDLV-500 Description UDLV-150 UDLV-500 Scissor NH300000 MI300000 Roller (upper) NA351002 ND351001 Roller (lower) NA361002 ND361001 Shaft NH400020 NI400020 Washer 0911616 0912017 Ring Retaining C 0321601 0322001 Center Shaft NH400010 NI400010 Washer 0911215 0911616 Ring Retaining C...
Page 12: Parts Lists
FRAME PARTS LIST UDLV-150 UDLV-500 Description UDLV-150 UDLV-500 Frame NH100000 NI100000 Roller Stopper NH370010 NH370010 Spring Washer 0980853 0980853 Hexagon Head Bolt 0110816 0110816 Lock Pin NH380000 NI380000 12 THE DANDY LEVELER...
Page 13: Parts Lists
HANDLE PARTS LIST UDLV-150 UDLV-500 Description UDLV-150 UDLV-500 UD Handle NS220011 ND220011 Name Plate NH230011 NI230011 Cross-Recessed Head Tapping Screw 0283413 0283413 Toothed Lock Washer 0992085 ------------ Spring Washer ------------ 0982057 0812011 0812011 THE DANDY LEVELER...
Page 14 SPRING UNIT PARTS LIST UDLV-150 UDLV-500 Description UDLV-150 UDLV-500 Spring Holder (upper) NH740010 NI711010 Spring Holder (lower) NH730010 NI712010 Spring NH720010 NI713010 Ring Retaining C 0321201 0321601 Spring Shaft NH410010 NH410010 Bush 1121200 1161600 14 THE DANDY LEVELER...
Page 15 CASTER PARTS LIST Description UDLV-150 UDLV-500 Front Caster K-SKK-R100 38-WK-130R Rear Caster JS-SKK-R100 2 38-WJS-130R Screw 0110814 16 0111020 Collar Hexagon Nut 0810832 16 0811032 THE DANDY LEVELER...
Page 16: Ordering Replacement Parts
Ordering Replacement Parts Southworth has carefully chosen the components in your unit to be the best available for the purpose. Replacement parts should be identical to the original equipment. Southworth will not be re- sponsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the machine.
Page 17: Warranty
Labor is not included. This is buyer’s sole remedy. Except as stated herein, Southworth Products Corp will not be liable for any loss, injury or damage to persons or property, nor for direct, indirect, or consequential damage of any kind, resulting from failure or defective operation of said product.
Page 18: Udlv
Southworth is the world class supplier of products designed to improve productivity and enhance safety. Our staff has over 400 years of engineering experience. If one of our standard products does not meet your needs, our engineers can custom design equipment specifically suited to your material handling application.
Page 19: Udlv
Owner’s Manual Dandy Leveler DLV-150 & DLV-500 Model # ____________________ Serial # ____________________ Southworth Products Corp P.O. Box 1380/Portland, Maine 04104-1380 Distributed by Ergonomic Partners Email: sales@ergonomicpartners.com Web: www.ergonomicpartners.com PH: 314-884-8884 | FAX: 800-570-5584 November 2015...
Page 20 Please note: This manual was current at the time of printing. To obtain the latest, most updated version, please contact Southworth’s Customer Service Department or go to our website: www.SouthworthProducts.com, under E-Parts & Service you will fi nd a complete list of current owner’s manuals to print.
Page 21 TABLE OF CONTENTS RESPONSIBILITY OF OWNERS AND USERS ................4 SAFETY ALERT SYMBOLS AND SIGNAL WORDS ............... 5 SAFETY ............................. 6 SPECIFICATIONS ........................... 7 USING THE DANDY LEVELER ....................7-8 ASSEMBLY ............................. 8 PARTS LISTS ..........................9-14 ORDERING REPLACEMENT PARTS................... 15 WARRANTY ..........................16 THE DANDY LEVELER...
Page 22: Responsibility Of Owners And Users
It is the responsibility of the user/purchaser to advise the manufacturer where deflection may be critical to the application. Repairs All repairs shall be made by qualified personnel in conformance with Southworth’s instruc- tions. Operators Only trained personnel and authorized personnel shall be permitted to operate the equip- ment.
Page 23: Safety Alert Symbols And Signal Words
SAFETY ALERT SYMBOLS AND SIGNAL WORDS The safety of all persons operating, maintaining, repairing, or in the vicinity of this equipment is of para- mount concern. This is a powerful machine with moving parts, and is capable of causing personal injury if proper precautions are not taken.
Page 24: Safety
SAFETY Warning: Failure to obey the instruction and safety rules in this manual and the DANDY LIFT Operator’s Manual may result in death or serious injury. Many of the hazards identified in the operating instruction manual are also safety hazards when performed.
Page 25: Specifications
INSTRUCTION MANUAL The Dandy Leveler is a transporter and load leveler which uses a simple spring mecha- nism to adjust the height of a load. Because of itssimple durable structure, it requires very little maintenance. Refer to this instruction manual before assembling and using the Dandy Leveler.
Page 26: Assembly
the floor. The clearance between the floor and the bottom of the frame is 40mm for both the DLV-150 and DLV-500. 4. The Dandy Leveler is maintenance free; however, it should be lubricated when the unit creaks due to lack of oil. Also, when inspecting the unit or marking load weight adjustments, apply the roller stopper.
Page 27: Spring Washer
SELECTING THE LOAD WEIGHT ADJUSTMENT BY THE HANDLE The maximum load weight for the Dandy Levelers are 150kg for the DLV-150 and 500kg for the DLV-500. The Leveler can be adjust to the expected load weight so that it functions at its best response to the load weight you use.
Page 28: Na361002
SCISSOR PARTS LIST DLV-150 DLV-500 Description DLV-150 DLV-500 Scissor NH300000 NI300033 Roller (upper) NA351002 ND351001 Roller (lower) NA361002 ND361001 Shaft NH400020 NI400020 Washer 0911616 0912017 Ring Retaining C 0321601 0322001 Center Shaft NH400010 NI400010 Washer 0911215 0911616 Ring Retaining C 0321201 0321601 Lever Box...
Page 29: Udlv
FRAME PARTS LIST DLV-150 DLV-500 Description DLV-150 DLV-500 Frame NH100000 NI100000 Roller Stopper NH370010 NH370010 Spring Washer 0980853 0980853 Screw 0810812-01 2 0810812-01 2 Lock Pin NH380000 NI380000 THE DANDY LEVELER...
Page 30: Spring Washer
HANDLE PARTS LIST DLV-150 DLV-500 Description DLV-150 DLV-500 Handle NS220010 ND220011 Name Plate NH230010 NI230010 Pivet NH910060 NI910060 Spring Washer 0982057 0982057 0812011 0812011 12 THE DANDY LEVELER...
Page 31 SPRING UNIT PARTS LIST DLV-150 DLV-500 Description DLV-150 DLV-500 Spring Holder (upper) NH740010 NI711010 Spring Holder (lower) NH730010 NI712010 Spring NH720010 NI713010 Ring Retaining C 0321201 0321601 Spring Shaft NH410010 NH410010 Needle Bearing 1121200 1161600 THE DANDY LEVELER...
Page 32: Spring Washer
CASTER PARTS LIST DLV-150 DLV-500 Description DLV-150 DLV-500 Front Caster K-SKK-R100S 2 38-WK-130R Rear Caster J-SKK-R100S 2 38-WJS-130R 2 Screw 0110814 16 0111020 Spring Washer 0980813 16 0911014 0810812 16 0811012 14 THE DANDY LEVELER...
Page 33: Ordering Replacement Parts
Ordering Replacement Parts Southworth has carefully chosen the components in your unit to be the best available for the purpose. Replacement parts should be identical to the original equipment. Southworth will not be re- sponsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the machine.
Page 34: Warranty
Labor is not included.This is buyer’s sole remedy. Except as stated herein, Southworth Products Corp will not be liable for any loss, injury or damage to persons or property, nor for direct, indirect, or consequential damage of any kind, resulting from failure or defective operation of said product.
Page 35 Southworth is the world class supplier of products designed to improve productivity and enhance safety. Our staff has over 400 years of engineering experience. If one of our standard products does not meet your needs, our engineers can custom design equipment specifically suited to your material handling application.

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Southworth UDLV-150 Owner's Manual

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