SEW-Eurodrive MOVITRAC LTE-B Operating Instructions Manual
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SEW-Eurodrive MOVITRAC LTE-B Operating Instructions Manual

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Drive Technology \ Drive Automation \ System Integration \ Services
®
MOVITRAC
LTE-B
Operating Instructions
Edition 11/2008
16752813 / EN

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Summary of Contents for SEW-Eurodrive MOVITRAC LTE-B

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services ® MOVITRAC LTE-B Operating Instructions Edition 11/2008 16752813 / EN...
  • Page 2 SEW-EURODRIVE – Driving the world...

  • Page 3: Table Of Contents

    1 Important Notes....................4 Structure of the safety notes ..............4 Application environment................5 Waste disposal..................5 2 Safety Notes ...................... 6 Installation and startup ................6 Operation and servicing ................7 3 General specifications ..................8 Input voltage ranges ................. 8 Product designation ..................

  • Page 4: Important Notes

    Important Notes Structure of the safety notes Important Notes Operating Instructions Structure of the safety notes The safety notes in these operating instructions are structured as follows: Symbol SIGNAL WORD Nature and source of hazard. Possible consequence(s) if disregarded. • Measure(s) to avoid the hazard.

  • Page 5: Application Environment

    Important Notes Application environment Application environment The following applications are forbidden unless measures are expressly taken to make them possible: • Use in explosion-proof areas. • Use in environments with harmful substances: – Oils – Acids – Gases – Vapors –...

  • Page 6: Safety Notes

    Safety Notes Installation and startup Safety Notes ® MOVITRAC LTE-B drive inverters may not perform safety functions without higher- level safety systems. ® Do not use MOVITRAC LTE-B drive inverters for any safety functions in conjunction with hoist applications. Installation and startup •...

  • Page 7: Operation And Servicing

    Safety Notes Operation and servicing Operation and servicing WARNING Danger of electrical shock. High voltages are present in the terminals and in within the drive for up to 10 minutes after the electrical supply has been disconnected. Severe or fatal injuries. ®...

  • Page 8: General Specifications

    General specifications Input voltage ranges General specifications Input voltage ranges Depending on model and power rating the drives are designed for direct connection to the following supplies: ® MOVITRAC LTE-B sizes 1, 2 (115 V input): 115 V ± 10 %, 1-phase, 50 … 60 Hz ± 5 % ®...

  • Page 9: Overload Capability

    General specifications Overload capability Overload capability ® All MOVITRAC LTE-B units have a possible overload of: • 150 % for 60 seconds • 175 % for 2 seconds The overload is reduced to 150 % for 7.5 seconds if the output frequency is below 10 Hz.

  • Page 10: Mechanical Installation

    Mechanical Installation Dimensions Mechanical Installation ® • Inspect the MOVITRAC LTE-B carefully prior to installation to ensure it is undam- aged. ® • Store the MOVITRAC LTE-B in its box until required. Storage should be clean and dry and within the ambient temperature range –40 °C to +60 °C. ®...
  • Page 11 Mechanical Installation Dimensions 4.1.1 Dimensions of the IP20 housing L1/L L2/N 62741AXX 62742AXX 62743AXX Dimension Size 1 Size 2 Size 3 A (Height) [mm] [in] 6.85 8.66 10.28 B (Width) [mm] [in] 3.11 4.10 4.96 C (Depth) [mm] 122.6 [in] 4.83 5.90 7.01...
  • Page 12 Mechanical Installation Dimensions 4.1.2 Dimensions of the IP55 / NEMA 12 housing (LTE xxx –10 and –20) 60198AXX 60200AXX 64882AXX 60497AXX Dimension Size 1 Size 2 Size 3 Height (A) [mm] [in] 12.2 12.2 Width (B) [mm] [in] 8.31 Depth (C) [mm] [in] 9.45...

  • Page 13: Ip20 Housing: Mounting And Dimensions Of Switch Cabinet

    Mechanical Installation IP20 housing: mounting and dimensions of switch cabinet IP20 housing: mounting and dimensions of switch cabinet For applications that require a higher IP rating than the IP20 offered by the standard housing, the drive must be mounted in a switch cabinet. The following guidelines should be observed for these applications: •...
  • Page 14 Mechanical Installation IP20 housing: mounting and dimensions of switch cabinet 4.2.2 Dimensions of vented switch cabinet Vented switch cabinet Drive power rating [mm] [in] [mm] [in] [mm] [in] [mm] [in] Size 1 All ratings 15.75 11.81 5.91 2.95 Size 2 All ratings 23.62 15.75...

  • Page 15: Electrical Installation

    Electrical Installation IP20 housing: mounting and dimensions of switch cabinet Electrical Installation It is essential to comply with the safety instructions in chapter 2 during installa- tion. WARNING Danger of electrical shock. High voltages are present in the terminals and in within the drive for up to 10 minutes after the electrical supply has been disconnected.

  • Page 16: Prior To Installation

    Electrical Installation Prior to installation Prior to installation • Ensure that the supply voltage, frequency and number of phases (single or 3-phase) ® correspond to the rating of the MOVITRAC LTE-B as delivered. • An isolator or similar should be installed between the power supply and the drive. ®...

  • Page 17: Installation

    Electrical Installation Installation 5.1.2 Helpcard In the IP20 housing the helpcard is located in a separate slot above the display. In the IP55 housing the helpcard is attached to the inside of the front cover. Installation Connect the drive according to the following diagrams. Ensure that the motor terminal box connections are correct.
  • Page 18 Electrical Installation Installation 5.2.1 Motor terminal box connections Motors are connected in either Star, Delta, Double Star or Star Nema motors. The motor rating plate will indicate the voltage rating for the method of connection, which must ® match the operating voltage of the MOVITRAC LTE-B unit.
  • Page 19 Electrical Installation Installation 5.2.2 Drive and motor connection WARNING Danger of electrical shock. Risk of exposure to high voltage may occur if the unit is wired incorrectly. Severe or fatal injuries. • It is essential to observe the connection sequence illustrated below. L2/N -ph.
  • Page 20 Electrical Installation Installation NOTE • Connect the brake rectifier using a separate supply system lead. • Supply via the motor voltage is not permitted! Always switch off the brake on the DC and AC sides with: • All hoist applications •...

  • Page 21: Signal Terminals Overview

    Electrical Installation Signal terminals overview Signal terminals overview IP20 and IP55 IP55 with switch option 8 9 10 11 8 9 10 11 64485AEN 64608AEN The signal terminal block has the following signal connections: Terminal Signal Connection Description +24 V ref out +24 V ref out Ref.

  • Page 22: Rj45 Communication Socket

    Electrical Installation RJ45 Communication Socket RJ45 Communication Socket 62701AXX No connection No connection +24 V RS-485+ / internal bus RS-485– / internal bus SBus+ SBus– 1) The bit format is fixed as: 1 start bit, 8 data bits, 1 stop bit, no parity 2) P-12 must be set to 3 or 4 for SBus communication Operating Instructions –...

  • Page 23: Ul-Compliant Installation

    Electrical Installation UL-compliant installation UL-compliant installation Note the following for UL-compliant installation: • The drives can be operated within an ambient temperature of 0 °C ... 50 °C. • Only use copper connection cables which can withstand ambient temperatures of up to 75 °C.

  • Page 24: Electromagnetic Compatibility

    Electrical Installation Electromagnetic compatibility Electromagnetic compatibility ® The MOVITRAC LTE-B range of frequency inverters is designed for use in machines and drive systems. They comply with the EMC product standard EN 61800-3 for vari- able speed drives. For EMC compliant installation of the drive system, follow the guide- lines set out in council directive 2004/108/EC (EMC).
  • Page 25 Electrical Installation Electromagnetic compatibility 5.6.3 EMC filter varistor disconnection (IP20) ® IP20 drives with an EMC filter fitted (e.g. MOVITRAC LTE-B xxxx xAxx 00 and ® MOVITRAC LTE-B xxxx xBxx 00) have an inherently higher leakage current to ground (Earth). For applications where trips occur, the EMC filter can be disconnected by removing the EMC screw on the side of the unit.

  • Page 26: Startup

    Startup User interface Startup User interface ® Keypad Each MOVITRAC LTE-B has an integrated keypad as standard, allowing drive opera- tion and setup without any additional equipment. The keypad consists of 5 keys with the following functions: Start / Run •...

  • Page 27: Easy Startup

    Startup Easy startup Easy startup 1. Connect the motor to the drive, checking the connection for the motor voltage rating. 2. Enter motor data from motor nameplate: • P-08 = motor rated current • P-09 = motor rated frequency 3. Enable the drive by making a connection between terminal 1 and 2. 6.2.1 Terminal mode (default setting) To operate in terminal mode (default setting):...
  • Page 28 Startup Easy startup 6.2.3 Key parameters • Adjust the maximum and minimum speed limit using P-01 and P-02. • Adjust the acceleration and deceleration times using P-03 and P-04. • Set up the motor nameplate data in parameters P-07 to P-10. 6.2.4 Startup for operation via Fieldbus •...
  • Page 29 Startup Easy startup DFP 21B FAULT ADDRESS max. 8 64502AXX Bus connection Gateway (e.g. DFx / UOH-Gateway) Cable to wire Splitter Selection cable Terminating resistor Monitoring of the data transferred The monitoring of the data transferred via the gateway can be achieved via one of the following options: ®...
  • Page 30 Startup Easy startup Process-data words (16-bit) from the drive to the gateway (PI): Description Settings Byte Status word Enable output stage 0: Disabled 1: Enabled Inverter ready 0: Not ready 1: Ready PO data enabled 1 if P-12 = 3 or 4 Low byte 3 ...
  • Page 31 Startup Easy startup Example: The following information will be sent to the drive if: • the binary inputs are configured and wired correctly to enable the drive • parameter P-12 is set to 3 to operate the drive via SBus Description Value Description...

  • Page 32: Operation

    Operation Drive status Operation To enable the operational status of the drive to be determined at any time, the following information is displayed: Status Mnemonic display Drive OK Static drive status Drive running Operational drive status Fault / trip Fault Drive status 7.1.1 Static drive status...

  • Page 33: Service And Fault Codes

    Service and fault codes Troubleshooting Service and fault codes Troubleshooting Symptom Cause and Solution Overload or over-current trip on unloaded motor Check Star / Delta terminal connection in motor. Rated operating voltage of drive during acceleration and motor should match. The Delta connection always gives the lower voltage rating of a dual voltage motor.

  • Page 34: Fault Codes

    Service and fault codes Fault codes Fault codes Trip message Explanation Solution "P-dEF" Factory default parameters have Press STOP key. Drive is ready to configure for par- been loaded. ticular application. "O-I" Over-current on drive output to Trip during constant speed: motor.

  • Page 35: Sew Electronics Service

    Service and fault codes SEW electronics service Trip message Explanation Solution "P-LOSS" Input phase loss trip Drive intended for use with a 3-phase supply has lost one input phase. "SPIn-F" Spin start failed Spin start function failed to detect the motor speed. "dAtA-F"...

  • Page 36: Parameters

    P6.. Parameters Standard parameters P60. P600 Parameters Standard parameters Parameter Description Range Default Explanation × P-01 Max. speed limit P-02 ... 5 P-09 50.0 Hz Maximum speed limit – Hz or rpm (see P-10) (Hz or rpm) (max. 500 Hz) P-02 Min.

  • Page 37: Extended Parameters

    P6.. Parameters Extended parameters P60. P600 Parameter Description Range Default Explanation P-12 Terminal / Terminal control See chapter "Easy startup" on page 27. keypad / SBus (Terminal Keypad control control control) (fwd only) Keypad control (fwd / rev to toggle between fwd and rev using start button) SBus network control with...
  • Page 38 P6.. Parameters Extended parameters P60. P600 Parameter Description Range Default Explanation P-20 Preset speed 1 –P-01 (min.) ... P-01 (max.) 0.0 Hz Defines preset / jog speed 1 P-21 Preset speed 2 –P-01 (min.) ... P-01 (max.) 0.0 Hz Defines preset / jog speed 2 P-22 Preset speed 3 –P-01 (min.) ...
  • Page 39 P6.. Parameters Extended parameters P60. P600 Parameter Description Range Default Explanation P-35 Analog input 0 % ... 500 % 100.0 % Analog input scaling, resolution 0.1 %. scaling factor 100% Analog input P-36 Comms address Adr: 0 disable, 1 ... 63 Adr: Unique drive address for comms net- works.

  • Page 40: P-15 Digital Inputs Function Select

    P6.. Parameters P-15 Digital inputs function select P60. P600 P-15 Digital inputs function select ® The functionality of the digital inputs within the MOVITRAC LTE-B is user programma- ble, allowing the user to select the functions required for the application. The following tables define the functions of the digital inputs depending on the value of parameter P-12 (Terminal / keypad / SBus control) and P-15 (Digital input function select).
  • Page 41 P6.. Parameters P-15 Digital inputs function select P60. P600 P-15 Digital input 1 Digital input 2 Digital input 3 Analog input Comments Normally Open (N.O.) Normally Closed (N.C.) Normally Open (N.O.) Analog input reference Closing digital Momentarily close to Momentarily open to stop Momentarily close to run inputs 1 and 2 run forward...

  • Page 42: Real-Time Monitoring Parameters (Read-Only)

    P6.. Parameters Real-time monitoring parameters (read-only) P60. P600 Real-time monitoring parameters (read-only) Parameter group zero provides access to internal drive parameters for monitoring purposes. These parameters cannot be adjusted. Parameter Description Display range Explanation P00 (1) Analog input 1 value 0 ...
  • Page 43 P6.. Parameters Real-time monitoring parameters (read-only) P60. P600 Parameter group zero access When P-14 = P-37 (101 in default setting) all parameters are visible. When the user scrolls to P-00, pressing the navigate button will display "P00-z", where z represents the secondary number within P-00 (i.e. 1 ... 14). The user can then scroll to the required P-00 parameter.

  • Page 44: Technical Data

    Technical Data Conformance Technical Data 10.1 Conformance All products conform to the following international standards: • CE marked for low voltage directive • IEC 664-1 Insulation coordination within low voltage systems • UL 508C Power conversion equipment • EN 61800-3 Adjustable speed electrical power drive systems – Part 3 •...

  • Page 45: 10.3 Output Power And Current Ratings

    Technical Data Output power and current ratings 10.3 Output power and current ratings 10.3.1 1-phase system AC 115 V for 3-phase AC 230 V motors (voltage doubler) ® MOVITRAC LTE-B – EMC filter class 0 IP20 Standard Type MC LTE B... 0004-101-1-00 0008-101-1-00 0011-101-4-00...
  • Page 46 Technical Data Output power and current ratings 10.3.2 1-phase system AC 230 V for 3-phase AC 230 V motors ® MOVITRAC LTE-B – EMC filter class 0 IP20 Standard Type MC LTE B... 0004-201-1-00 0008-201-1-00 0015-201-1-00 0015-201-4-00 0022-201-4-00 Part number 08296863 08296871 08296898...
  • Page 47 Technical Data Output power and current ratings 10.3.3 3-phase system AC 230 V for 3-phase AC 230 V motors ® MOVITRAC LTE-B – EMC filter class 0 IP20 Type MC LTE 0004-203-1- 0008-203-1- 0015-203-1- 0015-203-4- 0022-203-4- 0040-203-4- Standard B... Part number 08296936 08296944 08296952...
  • Page 48 Technical Data Output power and current ratings 10.3.4 3-phase system AC 400 V for 3-phase AC 400 V motors Sizes 1 & 2 ® MOVITRAC LTE-B – EMC filter class 0 IP20 Type MC LTE 0008-503-1-00 0015-503-1-00 0015-503-4-00 0022-503-4-00 0040-503-4-00 Standard B...
  • Page 49 Technical Data Output power and current ratings Size 3 ® MOVITRAC LTE-B – EMC filter class 0 IP20 Standard Type MC LTE B... 0055-503-4-00 0075-503-4-00 0110-503-4-00 Part number 08297045 08297053 08299218 IP20 Standard with Type MC LTE B... 0055-5A3-4-00 0075-5A3-4-00 0110-5A3-4-00 filter Part number...

  • Page 50: Index

    Index IP55/NEMA 12 housing Dimensions ..........12 Ambient temperature........44 Application environment........5 Keypad ............26 Keypad mode ..........27 Conformance..........44 Current ratings ..........45 Mechanical Installation ........10 Dimensions ............ 10 Force vented switch cabinet ....14 Operation ........... 7, 32 IP20 housing..........
  • Page 51 UL-compliant installation ........ 23 User interface..........26 Vented switch cabinet Dimensions..........14 Voltage ranges, input ........8 Waste disposal..........5 Operating Instructions – MOVITRAC® LTE-B...
  • Page 52 Address List Address List Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Service Central SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 53 16, rue des Frères Zaghnoun Fax +213 21 8222-84 Bellevue El-Harrach reducom_sew@yahoo.fr 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21 Service Ruta Panamericana Km 37,5 sewar@sew-eurodrive.com.ar 1619 Garin http://www.sew-eurodrive.com.ar...
  • Page 54 Address List Cameroon Sales Douala Electro-Services Tel. +237 33 431137 Rue Drouot Akwa Fax +237 33 431137 B.P. 2024 Douala Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999 Service Bramalea, Ontario L6T3W1 http://www.sew-eurodrive.ca...
  • Page 55 Address List Croatia Sales Zagreb KOMPEKS d. o. o. Tel. +385 1 4613-158 Service PIT Erdödy 4 II Fax +385 1 4613-158 HR 10 000 Zagreb kompeks@inet.hr Czech Republic Sales Praha SEW-EURODRIVE CZ S.R.O. Tel. +420 255 709 601 Business Centrum Praha Fax +420 220 121 237 Lužná...
  • Page 56 Address List Hong Kong Assembly Hong Kong SEW-EURODRIVE LTD. Tel. +852 36902200 Sales Unit No. 801-806, 8th Floor Fax +852 36902211 Service Hong Leong Industrial Complex contact@sew-eurodrive.hk No. 4, Wang Kwong Road Kowloon, Hong Kong Hungary Sales Budapest SEW-EURODRIVE Kft. Tel.
  • Page 57 Address List Latvia Sales Riga SIA Alas-Kuul Tel. +371 7139253 Katlakalna 11C Fax +371 7139386 LV-1073 Riga http://www.alas-kuul.com info@alas-kuul.com Lebanon Sales Beirut Gabriel Acar & Fils sarl Tel. +961 1 4947-86 B. P. 80484 +961 1 4982-72 Bourj Hammoud, Beirut +961 3 2745-39 Fax +961 1 4949-71 ssacar@inco.com.lb...
  • Page 58 Address List Norway Assembly Moss SEW-EURODRIVE A/S Tel. +47 69 24 10 20 Sales Solgaard skog 71 Fax +47 69 24 10 40 Service N-1599 Moss http://www.sew-eurodrive.no sew@sew-eurodrive.no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel. +51 1 3495280 S.A.C.
  • Page 59 Address List Slovakia Sales Bratislava SEW-Eurodrive SK s.r.o. Tel. +421 2 33595 202 Rybničná 40 Fax +421 2 33595 200 SK-831 06 Bratislava sew@sew-eurodrive.sk http://www.sew-eurodrive.sk Žilina SEW-Eurodrive SK s.r.o. Tel. +421 41 700 2513 Industry Park - PChZ Fax +421 41 700 2514 ulica M.R.Štefánika 71 sew@sew-eurodrive.sk SK-010 01 Žilina...
  • Page 60 Address List Switzerland Assembly Basel Alfred lmhof A.G. Tel. +41 61 417 1717 Sales Jurastrasse 10 Fax +41 61 417 1700 Service CH-4142 Münchenstein bei Basel http://www.imhof-sew.ch info@imhof-sew.ch Thailand Assembly Chonburi SEW-EURODRIVE (Thailand) Ltd. Tel. +66 38 454281 Sales 700/456, Moo.7, Donhuaroh Fax +66 38 454288 Service Muang...
  • Page 63 SEW-EURODRIVE – Driving the world...
  • Page 64 Drive Technology \ Drive Automation \ System Integration \ Services How we’re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically every branch of...

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