mycom 3225**C Series Instruction Manual page 8

Compound 2-stage screw compressor
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4.2
Precautions for Operation ........................................................................... 4-7
4.2.1
Prevention of Liquid Flow-back Operation ........................................................... 4-7
4.2.2
Purging of Non-Condensable Gases ................................................................... 4-7
4.3
When Stopping the Compressor for a Long Time .................................... 4-8
5.1
Precautions for Maintenance and Inspection ............................................ 5-1
5.2
Maintenance and Inspection List................................................................ 5-3
5.2.1
Daily Management ............................................................................................... 5-3
5.2.2
Periodic Inspection .............................................................................................. 5-5
5.2.3
Guidelines for the Timing of Compressor Overhaul ............................................ 5-6
5.3
Compressor Disassembly Preparation ...................................................... 5-7
5.3.1
Disassembly Tools and Workplace ..................................................................... 5-7
5.3.2
Replacement Parts .............................................................................................. 5-8
5.3.3
Refrigerant Gas Recovery ................................................................................. 5-11
5.3.4
Removal of Connections to the Unit .................................................................. 5-12
5.3.5
Removal and Lifting the Compressor ................................................................ 5-13
5.3.6
Draining Oil from the Compressor ..................................................................... 5-13
5.4
Disassembly and Inspection ..................................................................... 5-14
5.4.1
Unloader Indicator ............................................................................................. 5-15
5.4.1.1
5.4.1.2
5.4.2
Unloader Cover .................................................................................................. 5-18
5.4.2.1
5.4.2.2
5.4.3
Unloader Piston and Unloader Cylinder ............................................................ 5-20
5.4.3.1
5.4.3.2
5.4.4
Shaft Seal Block ................................................................................................ 5-22
5.4.4.1
5.4.4.2
5.4.5
Bearing Cover .................................................................................................... 5-24
5.4.5.1
5.4.6
Separating High-stage and Low-stage Blocks................................................... 5-25
5.4.6.1
5.4.7
Gear Coupling .................................................................................................... 5-25
5.4.7.1
5.4.7.2
5.4.8
Removing Oil Injection Pipe............................................................................... 5-27
5.4.8.1 Disassembly ............................................................................................... 5-27
5.4.9
Balance Piston ................................................................................................... 5-28
5.4.9.1
5.4.9.2
5.4.10 High-stage Suction Cover and Side Bearings ................................................... 5-29
Compound 2-stage Screw Compressor 3225**C
Disassembly .............................................................................................. 5-15
Inspection .................................................................................................. 5-17
Disassembly .............................................................................................. 5-18
Inspection .................................................................................................. 5-19
Disassembly .............................................................................................. 5-20
Inspection .................................................................................................. 5-21
Disassembly .............................................................................................. 5-22
Inspection .................................................................................................. 5-23
Disassembly .............................................................................................. 5-24
Disassembly .............................................................................................. 5-25
Disassembly .............................................................................................. 5-25
Inspection .................................................................................................. 5-26
Disassembly .............................................................................................. 5-28
Inspection .................................................................................................. 5-28
vii
2202MYJE-MY-C8-N_2018.02.
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