Parts Included; Assembly; Assembling The Winch - Champion 100440 Operating Manual

100440 - 3000 LB. WINCH KIT

Parts Included

Assembly Parts
Mounting Channel (A) .................................................1
M10 × 25 Hexagon head bolts (B) ..............................2
M10 Lock Nut (C) ........................................................2
Aluminum Hawse (D) ..................................................1
M8 × 35 Hexagon head bolts (E) ................................2
Flat Washer Ø8 (F) ......................................................2
Lock Washer Ø8 (G) ....................................................2
Lock Nut M8 (H) .........................................................2

ASSEMBLY

Your CPE 3000 lb. (1,361 kg) winch is designed with a
bolt pattern that is standard in this class of winch. Many
winch mounting kits are available that utilize this bolt
pattern for the most popular UTV's and ATV's. If you
cannot find a kit locally, contact CPE and we will provide
you with the name of a dealer near you.
Mounting bolts must be SAE grade 5 or better and
torque to 34 ft. lb.
If utilizing a mounting plate, ensure that the three
major sections (motor, drum, and gear housing) are
properly aligned. Proper alignment of the winch will
allow for even distribution of the full rated load.
The type of vehicle to which the winch and mounting
channel will be applied, will dictate the type of
mounting kit that should be used (Speed Mount
hitch adapter, standard mounting channel, or
specialty mounting kit).
CAUTION
CAUTION
NOTICE

Assembling the Winch

1. Insert two hexagon head bolts (B) through the
aluminum hawse (D) and through the mounting
channel (A). Secure with the lock nuts (C)
provided.
2. Turn the winch upside down. Place the mounting
channel (A) on the winch, making sure the winch is
centered in the middle of it.
3. Thread the M8 × 35 hexagon head bolts (E)
through the mounting channel (A). Secure with flat
washers (F), lock washers (G), and lock nuts (H)
Tighten the bolts. DO NOT over tighten.
4. Turn winch right side up. Disengage the clutch by
moving the cam ring to the "Out" position. Release
the rope and pull through the aluminum hawse.
TM
5. Attach the clevis hook to the rope with the short
pin and cotter pin, and then the hand strap to the
clevis hook.
D
C
B
H
G
F
E
A
ASSEMBLY
A
8