Maintenance; Lubrication; Wire Rope Replacement; Synthetic Rope Replacement - Champion 100440 Operating Manual

3000 lb. winch kit
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100440 - 3000 LB. WINCH KIT

Maintenance

The owner/operator is responsible for all periodic
maintenance.
Complete all scheduled maintenance in a timely manner.
Correct any issue before operating the winch.
Never operate a damaged or defective winch.
Improper maintenance will void your warranty.
For service or parts assistance, contact our help
line at 1-877-338-0999.

Lubrication

All moving parts within the electric winch have been
lubricated using high-temperature lithium grease at the
factory. No internal lubrication is required.

Wire Rope Replacement

It is recommended that any modifications be performed
by a manufacturer's authorized repair facility, and that
only manufacturer-supplied parts be used.
1.
Move the clutch to the "Out" position.
2. Extend wire rope to its full length. Note how the
existing rope is connected to the inside of the
drum.
3. Remove old wire rope and attach new one.
4. Retract wire rope onto drum, being careful not to
allow kinking.
WARNING
WARNING
NOTICE

Synthetic Rope Replacement

It is recommended that any modifications be performed
by a manufacturer's authorized repair facility, and that
only manufacturer-supplied parts be used.
1.
Move the clutch to the "Out" position.
2. Extend synthetic rope to its full length. Note how
the existing rope is connected to the inside of the
drum.
3. Remove old synthetic rope and attach new one.
4. Retract synthetic rope onto drum being careful not
to allow kinking.

Synthetic Rope

Periodically rinse the synthetic rope with water to
remove any sand, dirt, mud, or debris that can become
embedded or build up in the rope during use. This will
help extend the life of the rope.
Inspect rope before and after each use. If rope
becomes frayed it must be replaced.
OPERATION
NOTICE
13

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