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OPERATOR'S MANUAL
MODEL #100440
3000 LB. WINCH KIT
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and
understood before operating the product. Failure to do so could result in serious injury. This manual should remain
with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication,
but are subject to change without notice.
Made in China - REV 20180829
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
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Table of Contents
Summary of Contents for Champion 100440
- Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. Made in China - REV 20180829 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...
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Page 2: Table Of Contents
100440 - 3000 LB. WINCH KIT TABLE OF CONTENTS TABLE OF CONTENTS Introduction Specifications ....... . . -
Page 3: Introduction
100440 - 3000 LB. WINCH KIT INTRODUCTION INTRODUCTION CPE TECHNICAL SUPPORT TEAM Congratulations on your purchase of a Champion Power 1-877-338-0999 Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and MODEL NUMBER guidelines. With proper product knowledge, safe use,... -
Page 4: Safety Definitions
100440 - 3000 LB. WINCH KIT SAFETY DEFINITIONS SAFETY DEFINITIONS IMPORTANT SAFETY INSTRUCTIONS The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention WARNING and understanding. The safety warnings do not by Cancer and Reproductive Harm –... - Page 5 100440 - 3000 LB. WINCH KIT IMPORTANT SAFETY INSTRUCTIONS WARNING WARNING Do not use the winch to secure or hold a vehicle for a When re-spooling the rope, ensure that the rope long period of time. Do not use the winch to secure a spools in the under-wind position with the rope vehicle for transport.
- Page 6 100440 - 3000 LB. WINCH KIT IMPORTANT SAFETY INSTRUCTIONS CAUTION If the motor stalls, do not maintain power to the winch. Electric winches are designed and made for intermittent use and should not be used in constant duty applications. CAUTION Never release the free-spool clutch when there is a load on the winch.
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Page 7: Controls And Features
100440 - 3000 LB. WINCH KIT CONTROLS AND FEATURES CONTROLS AND FEATURES Read this operator’s manual before operating your winch. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Winch Remote Switch – Dual switches for powering the Aluminum Hawse –... -
Page 8: Parts Included
100440 - 3000 LB. WINCH KIT ASSEMBLY Parts Included Assembling the Winch Assembly Parts Insert two hexagon head bolts (B) through the aluminum hawse (D) and through the mounting Mounting Channel (A) ..........1 channel (A). Secure with the lock nuts (C) M10 ×... -
Page 9: Mounting The Remote Control
100440 - 3000 LB. WINCH KIT ASSEMBLY Mounting the Remote Control 5. Check for proper drum rotation. Pull and turn the clutch knob to the “out” position (Free spooling). The remote control is usually installed on the left Pull out some rope from the drum, and then turn handlebar. -
Page 10: Wiring Diagram
100440 - 3000 LB. WINCH KIT ASSEMBLY Wiring Diagram... -
Page 11: Operation
100440 - 3000 LB. WINCH KIT OPERATION OPERATION Self Recovery Locate a suitable anchor such as a strong tree trunk or General Tips for Safe Operation boulder. Always use a sling (not included) as an anchor point. Your winch is rated at a 3000 lb. (1,361 kg) capacity in first layer (max) when spooling the first rope layer on the... -
Page 12: Winching Techniques A-Z
100440 - 3000 LB. WINCH KIT OPERATION n. Clear the area. Make sure all spectators stand SINGLE LINE DOUBLE LINE clear and that no one is directly in front or behind the vehicle or anchor point. Begin winching. Be sure that the rope is winding evenly and tightly around the drum. -
Page 13: Maintenance
100440 - 3000 LB. WINCH KIT OPERATION Maintenance Synthetic Rope Replacement The owner/operator is responsible for all periodic It is recommended that any modifications be performed maintenance. by a manufacturer’s authorized repair facility, and that only manufacturer-supplied parts be used. -
Page 14: Specifications
100440 - 3000 LB. WINCH KIT SPECIFICATIONS SPECIFICATIONS Performance Specifications ..........Rated Pull 3000 lb. (1,361 kg) Gross Weight 19 lb. (8.6 kg) . -
Page 15: Parts Diagram
100440 - 3000 LB. WINCH KIT SPECIFICATIONS Parts Diagram 12 13... -
Page 16: Parts List
100440 - 3000 LB. WINCH KIT SPECIFICATIONS Parts List Part Number Description Qty. Part Number Description Qty. Motor - Black Hexagon Head 300100-N-BF 300018 Flat Bolt M8 × 35 Stationary 300019 Flat Washer Ø8 Gear Housing Lock Washer 300200-N-BF 300020 Assembly - Ø8... -
Page 17: Troubleshooting
100440 - 3000 LB. WINCH KIT TROUBLESHOOTING TROUBLESHOOTING Problem Cause Solution Switch assembly not connected Insert switch assembly all the way into the properly. connector. Loose battery cable connections. Tighten nuts on all cable connections. Tap contactor to loosen contacts. Apply 12 Contactor malfunctioning. - Page 18 Consequential Damage purchase is required for warranty service. Please register within ten (10) days from date of purchase. Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any Repair/Replacement Warranty incidental or consequential claim by anyone from using this product.