Troubleshooting - Champion 100440 Operating Manual

100440 - 3000 LB. WINCH KIT

TROUBLESHOOTING

Problem
Motor does not turn on.
Motor runs but rope drum does
not turn.
Motor runs slowly or without
normal power.
Motor overheating.
Motor runs in one direction only.
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Cause
Switch assembly not connected
properly.
Loose battery cable connections.
Contactor malfunctioning.
Defective switch assembly.
Defective motor.
Water has entered motor.
Clutch (cam ring) not engaged.
Insufficient current or voltage.
Loose or corroded battery cable
connections.
Winch running time too long.
Defective or stuck contactor.
Defective switch assembly.
TROUBLESHOOTING
Solution
Insert switch assembly all the way into the
connector.
Tighten nuts on all cable connections.
Tap contactor to loosen contacts. Apply 12
volts to coil terminals directly. A clicking
indicates proper activation.
Replace switch assembly.
Check for voltage at armature port with
switch pressed. If voltage is present, replace
motor.
Allow to drain and dry. Run in short burst
with load until completely dry.
Move cam ring to the "In" position.
If problem persists, a qualified technician
needs to check and repair.
The battery is weak, recharge. Run winch
with vehicle motor running (battery should
have a strong charge).
Clean, tighten, or replace.
Allow winch to cool down periodically.
Tap contactor to loosen contacts.
Repair or replace contactor.
Replace switch assembly.
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