Operation; General Tips For Safe Operation; Self Recovery - Champion 100440 Operating Manual

100440 - 3000 LB. WINCH KIT

OPERATION

General Tips for Safe Operation

Your winch is rated at a 3000 lb. (1,361 kg) capacity in
first layer (max) when spooling the first rope layer on the
drum. Overloads can damage the winch, motor and/or
rope. For loads over 50% we recommend the use of the
pulley block/snatch block (not included) to double the
rope line. This will aid in two ways:
– reduce the number or rope layers on the drum,
as well as,
– reduce the load on the rope by as much as 50%.
When doubling the line back to the vehicle, attach to the
tow hook, frame or other load bearing part. The vehicle
engine should be kept running during operation of the
winch to minimize battery drain and maximize power
and speed of the winch. If the winch is used for a
considerable time with the engine off the battery may be
drained and too weak to restart the engine.
Get to know your winch before you actually need to use
it. We recommend that you set up a few test runs to
familiarize yourself with rigging techniques, the sounds
your winch makes under various loads, the way the rope
spools on the drum, etc.
Inspect the rope and equipment before each use.
A frayed or damaged rope shall be replaced immediately.
Use only manufacturer's identical replacement rope with
the exact specifications.
Inspect the winch installation and bolts to ensure that all
bolts are tight before each operation. Store the remote
control inside your vehicle in a place that it will not be
damaged.
Any winch that appears to be damaged in any way,
is found to be worn, or operates abnormally MUST
BE REMOVED FROM SERVICE UNTIL REPAIRED. It is
recommended that the necessary repairs be made by
a manufacturer's authorized repair facility.
Pull only on areas of the vehicle as specified by the
vehicle manufacturer. Only attachments and/or adapters
supplied by the manufacturer are to be used.

Self Recovery

Locate a suitable anchor such as a strong tree trunk or
boulder. Always use a sling (not included) as an anchor
point.
A hawse fairlead (included) will help guide the rope and
to reduce binding on short side pulls. Do not winch from
an acute angle as the rope will pile up on one side of the
drum causing damage to rope and the winch.
RIGHT
Short pulls from an angle can be used to straighten the
vehicle. Long pulls should be done with the rope at a 90°
angle to the winch/vehicle. When pulling a heavy load,
place a blanket or jacket over the rope 5-6 ft. (1.5-1.8 m)
from the hook.
In the event of a broken rope it will dampen the snap
back. For additional protection open the hood of the
vehicle. For pulls over 50%, we recommend the use of
the snatch block/pulley block (not included) to double
line the rope.
OPERATION
WRONG
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