Related Manuals for Goulds Pumps 7200CB
Summary of Contents for Goulds Pumps 7200CB
- Page 1 Installation, Operation, and Maintenance Manual 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition...
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Page 3: Table Of Contents
Discharge piping checklist ....................32 Bypass-piping considerations ..................... 33 Auxiliary-piping checklist ....................34 Final piping checklist ......................34 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 4 Prepare for Bundle Reassembly ..................116 Bundle Assembly Using Disassembly Cradle ..............117 Bundle Assembly Using Slings Only ................. 122 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 5 Parts list ..........................132 Cross-sectional diagrams ....................135 Local ITT Contacts ......................137 Regional offices ........................137 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 6: Introduction And Safety
Always specify the exact product type and identification code when requesting technical information or spare parts. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 7: Safety
Indication A hazardous situation which, if not avoided, will result in death or serious injury DANGER: 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 8: Environmental Safety
NOT send the product to ITT unless it has been properly decontaminated. Electrical installation For electrical installation recycling requirements, consult your local electric utility. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 9: User Safety
Read this manual carefully before installing and using the product. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 10: Ex-Approved Products
These are the product and product handling requirements for Ex-approved products in potentially explosive atmospheres: • Only use the product in accordance with the approved motor data. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 11: Monitoring Equipment
• All service and repair work is done by ITT-authorized personnel. • Genuine ITT parts are used. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 12 ITT products are high-quality products with expected reliable operation and long life. However, should the need arise for a warranty claim, then contact your ITT representative. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 13: Transportation And Storage
Integral lifting eyes or eye bolts on pump and motor components are intended for use in lifting the individual components only. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 14 Baseplate-mounted units have lifting points for use with proper lifting devices. Figure 2: Example of the proper lifting method for baseplate-mounted units without a driver 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 15: Storage Guidelines
For questions about possible long-term storage treatment services, please contact your local ITT sales representative. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 16: Product Description
Pure mist applications require minor bearing housing modifications. • Pressure lubrication is required with hydrodynamic thrust bearings. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 17: Nameplate Information
If applicable, your pump unit might have the following IECEx nameplate affixed to the pump and/or baseplate. The nameplate provides information about the IECEx specifications of this pump. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 18 Rated impeller diameter MAX. DIA. Maximum impeller diameter STD. DIM. Standard ANSI dimensional code MAT'L Material of construction 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 19 If they are not compatible, do not operate the equipment and contact an ITT representative before proceeding. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 20: Installation
• The foundation must weigh between two and three times the weight of the pump. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 21: Baseplate-Mounting Procedures
2. Thoroughly clean all baseplate surfaces that will come in contact with grout. Make sure to use a cleaner that will not leave residue. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 22: Prepare The Foundation For Mounting
Read this manual carefully before installing and using the product. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 23: Install The Pump, Driver, And Coupling
1. Mount the driver on the . Use applicable bolts and hand tighten. 2. Install the coupling. See the installation instructions from the coupling manufacturer. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 24: Pump-To-Driver Alignment
This ensures correct alignment when both the pump and the driver are at operating temperature. Periodically This follows the plant operating procedures. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 25: Permitted Indicator Values For Alignment Checks
Attach one indicator (P) so that the indicator rod comes into contact with the perimeter of the driver coupling half (Y). This indicator is used to measure parallel misalignment. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 26: Perform Angular Alignment For A Vertical Correction
• Remove shims in order to lower the feet of the driver at the other end. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 27: Perform Angular Alignment For A Horizontal Correction
• Slide the shaft end of the driver to the left. • Slide the opposite end to the right. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 28: Perform Parallel Alignment For A Vertical Correction
7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 29: Perform Parallel Alignment For A Horizontal Correction
The driver coupling half (Y) is to the right of the pump coupling half (X). 4. Slide the driver carefully in the appropriate direction. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 30: Perform Complete Alignment For A Vertical Correction
• Cleaners: Do not use an oil-based cleaner because the grout will not bond to it. See the instructions provided by the grout manufacturer. • Grout: Non-shrink grout is recommended. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 31 7. Remove the leveling jackscrews after the grout hardens in order to remove any stress points. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 32: Piping Checklists
For flat faced flanges, feeler gauge readings shall be taken at the flange outside diameter. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 33: Suction-Piping Checklist
If necessary, make sure that the suc- — tion piping includes a drain valve and that it is correctly installed. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 34: Discharge Piping Checklist
This protects the pump from surges and water the system, check that cushioning de- hammer. vices are used. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 35: Bypass-Piping Considerations
Consider an automatic recirculation control valve or solenoid-operated valve if a constant bypass (minimum-flow orifice) is not possible. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 36: Auxiliary-Piping Checklist
If pipe strain exists, then correct the piping. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 37: Commissioning, Startup, Operation, And Shutdown
3°C | 5°F or less of the operating temperature prior to startup. You must follow these precautions before you start the pump: 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 38: Remove The Coupling Guard
Pump half of the coupling guard Annular groove Deflector fan guard Driver Figure 18: Coupling guard 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 39: Check The Rotation
Scribe a third mark on the shaft halfway between the scribe marks made in the previous steps. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 40 3. Check the angular and parallel alignment of the coupling halves. See Pump-to-driver alignment in the Installation chapter. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 41: Coupling Guard Assembly
Refer to the instructions from the coupling manufacturer for assistance. Complete any coupling adjustments before you proceed with the coupling guard assembly. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 42 3. Place one washer over the bolt and insert the bolt through the round hole at the front end of the guard half. 4. Place a second washer over the exposed end of the bolt. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 43 This figure shows an assembled unit: Item Description Driver Coupling guard half Figure 22: Coupling guard 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 44 Item Description Annular groove Coupling guard half Driver Figure 23: Coupling guard 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 45 10. Repeat Steps (page 40) through #InstallTheCouplingGuard/ThreadBolt (page ) for the center slots in the coupling guard. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 46: Bearing Lubrication
The inlet and outlet connections are located on the top and bottom of the bearing housing, respectively. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 47: Oil Volumes
Risk of explosive hazard and premature failure from sparks and heat generation. Ensure bearings are properly lubricated prior to startup. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 48: Lubricate The Bearings With Pure Or Purge-Oil Mist (Optional)
1. Prepare the oil-mist generator according to the manufacturer's instructions. 2. Connect the oil-mist supply lines to the oil-ring inspection plug connections. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 49 Purge-oil mist lubrication provides intermittent oil mist in the bearing housing. This system uses the oil sump in the housing, and requires the oil ring and the constant-level oiler. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 50: Lubricate The Bearings After A Shutdown Period
Shaft sealing with a mechanical seal Precautions WARNING: The mechanical seal used in an Ex-classified environment must be properly certified. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 51: Connection Of Sealing Liquid For Mechanical Seals
3. Close the air vents. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 52: Start The Pump
5. If the pump fails to reach the correct pressure, perform these steps: a) Stop the driver. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 53: Pump Operation Precautions
1. Slowly close the discharge valve. 2. Shut down and lock out the driver to prevent accidental rotation. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 54: Make The Final Alignment Of The Pump And Driver
5. Remove the motor, then drill and tap the punched holes on the motor pedestal. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 55: Dowel For Cold And Hot Service
This procedure must be done only after the pump is properly aligned with the driver on the baseplate. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 56 2. Place block (441) on pedestal located on baseplate and align with pin (394) in casing. 3. Secure block with lockwasher (438E) and capscrew (370F) to baseplate. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 57: Maintenance
1. Disassemble the pump. 2. Inspect it. 3. Replace worn parts. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 58: Bearing Maintenance
7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 59: Disassembly
• Tap • Torque wrench with sockets • Lifting eyebolt (dependent on pump / motor size) 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 60: Lubricants Required
Follow the instructions provided by the coupling manufacturer for assistance. 8. Remove the coupling guard pump endplate(234A). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 61: Bundle Removal Using Disassembly Cradle
1. Loosen and remove suction cover nuts (425B and 426B). 2. Remove the suction cover locking plates (519). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 62 4. Install extension adapter (850A) and tighten suction cover nuts (426B). 5. Tighten stub shaft extension tie (850N) to pump shaft (122). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 63 9. Install caster mounting plate (850E) and tighten bolts (850B) with washers (853A and 853B). 10. Install jack screw (851C). 11. Install casters (854) and tighten bolts (851D). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 64 14. Install cart bracket (850G) to cart (850F) and tighten bolts (851H) with washers (853C). 15. Install casters (854A) to cart and tighten bolts (851J). Assemble cart to head. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 65 (850C) and tighten bolts (851N). 19. Repeat line 18 until bundle is fully through the casing (100). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 66 21. Place suitable slings as shown and place some tension on the bundle. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 67: Bundle Removal Using Slings Only
1. For non-cartridge designs, proceed to step 3. Loosen and remove suction cover nuts (425B and 426B). 2. Remove the suction cover locking plates (519). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 68 5. Using suitable slings pull bundle out until radial end of shaft / housing is inside casing (100). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 69 6. Reposition the slings around bundle and remove from the casing (100). 7. Remove suction cover gaskets (351C and 351S). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 70: Prepare For Bundle Disassembly
4. For disassembly cradle only, loosen and remove suction cover nuts (426B) and remove extension adapter (850A). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 71: Disassemble The Radial End (Ball Bearing Pumps)
5. Pull the bearing housing (134) off the bearings. 6. Loosen the setscrew (388L) on the oil ring sleeve (324) and remove the sleeve. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 72: Disassemble The Thrust End (Ball Bearing Pumps)
8. Use a bearing puller in order to remove the thrust bearing (112) from the shaft (122). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 73: Disassemble The Radial End (Sleeve/Hydrodynamic Bearing Pumps)
(134). Tighten the nut on the dowel pin to back it out of the hole. 3. Unbolt upper half of the bearing housing (134) and remove. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 74 6. Using a sling lift up on the shaft and rotate out lower half of sleeve bearing (117). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 75 11. Remove gland nuts (355) and the mechanical seal (250). Refer to the instructions provided by the mechanical seal manufacturer. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 76: Disassemble The Thrust End (Sleeve/Hydrodynamic Bearing Pumps)
(119C) if no oil pump is installed. Coupling sleeve might come off with oil pump. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 77 6. Unbolt upper half of the bearing housing (134A) and remove. Use jackscrews on the horizontal parting flange as necessary in order to separate the two halves. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 78 9. Remove tilt pad bearings and holders (280). The holders are split and will have to be rotated to remove all of the tilt pad bearings. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 79 13. Remove upper half of sleeve bearing (117). Notice that the sleeve bearing is pinned to the upper half of the bearing housing. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 80 16. Unbolt lower half of the bearing housing (134A) from the saddle by removing the nuts (357P). 17. Remove lower half of the bearing housing (134A). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 81: Disassemble The Bundle
2. Remove head (184) from the discharge cover (150B). The head gasket (351) and belleville washer (354A) will come off with the head (184). If not remove both these items. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 82 7. Heat the last stage impeller (101M) hub to 300°F-400°F (150°C-200°C). Using the puller holes on the impeller hub remove from shaft (122). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 83 NOTICE: Allow the shaft and intermediate cover to cool to ambient temperature before proceeding with disassembly. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 84 (182A) for double suction pumps will be the part that is 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 85 13. Repeat steps 10 through 12 until all impellers, except 1st stage, and intermediate covers are removed. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 86 (182). The inboard suction cover gaskets (351K & 351W) will come off with the inboard suction cover (182A). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 87 15. Remove remaining shaft assembly from suction cover (182). CAUTION: Burn hazard. The impeller will get hot. Wear insulated gloves when handling the impeller. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 88 200°C) and remove from shaft (122). 19. For double suction pumps only, remove interstage sleeve key (178). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 89: Preassembly Inspections
Casing, suction covers and head areas to inspect The arrows point to the areas to inspect for wear: 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 90 Protect machined surfaces while cleaning the parts. Failure to do so may result in equipment damage. • Check and clean the impeller bore diameter. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 91 Coupling guard replacement Repair or replace the coupling guard if you notice corrosion or other defects. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 92: Shaft Replacement Guidelines
Replace the shaft if runout exceeds the values in the Shaft and rotor runout requirements table. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 93: Bearings Inspection
Replacement bearings must be the same as, or equivalent to, those listed in this table. NOTICE: Thrust bearings must have machined bronze cages (retainers). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 94: Replace The Wear Bushings
• Check the bearing housing bores against the values in the Ball bearing fits table. • Repair or replace housings as necessary. Replace the wear bushings 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 95 Thoroughly clean the wear-ring seats, and make sure that they are smooth and free of scratches. For casing rings only, apply an anti-seize compound to the bore. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 96 • 2. Impeller - 101 through 101M • 3. Wear ring - 202, 202A (1 stage) 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 97 4. Confirm the bore of the casing wear rings. 5. Turn the impeller wear rings to size after you mount it on the impeller. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 98: Reassembly
7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 99 CAUTION: Burn hazard. The interstage sleeve will get hot. Wear insulated gloves when handling the sleeve. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 100 Be prepared to tap the pin in place with a soft faced hammer. Apply an anti- 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 101 Heat the outer diameter of the previous cover to 300°F-400°F (150°C-200°C). Install eyebolts (not supplied) into the lifting holes to assemble the intermediate cover (150). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 102 Use an electric induction heater to heat the impeller to 300°F-400°F (150°C-200°C). Apply an anti-seize compound to the outer diameter of the impeller rings. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 103 300°F-400°F (150°C-200°C). Install eyebolts (not supplied) into the lifting holes to assemble the discharge cover (150B). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 104 20. Assemble the balance drum sleeve (128) onto the shaft (122) from the thrust end. Apply an anti-seize compound to the outer diameter of the balance drum sleeve. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 105: Confirm The Seal Chamber Runout
7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 106: Assemble The Radial End (Ball Bearing Pumps)
Tap the seal in with a rubber mallet. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 107 8. Install the oil ring (114). 9. Install the outboard labyrinth seal (332A) into the outboard radial-end cover (119A): 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 108: Assemble The Thrust End (Ball Bearing Pumps)
6. Install the bearings (112A) (use flapper wheel to make inside diameter of old bearing a slight clearance fit) on the shaft. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 109 Add or subtract end cover gaskets (360A) until axial movement is between 0.005 and 0.010 in. (0.127 and 0.254 mm). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 110: Assemble The Radial End (Sleeve/Hydrodynamic Bearing Pumps)
NOTICE: The bearing housing flange must fit metal to metal (no gap) to the saddle. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 111 Make sure that the expulsion port of the labyrinth seal is at the 6 o’clock position and is properly seated in the bearing housing. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 112: Assemble The Thrust End (Sleeve/Hydrodynamic Bearing Pumps)
The bearing housing is doweled to the head (184) during the original build to assure the correct running position of the shaft. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 113 4. Using a sling lift up on the shaft and rotate in lower half of sleeve bearing (117). Apply a lubricant that is to be used in service to the inside diameter of sleeve. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 114 Threads on thrust collar nut are left handed. Tighten set screw (222B). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 115 Apply an o-ring lubricant to the outside diameter of the filler plate o-ring. Ensure dowel pin is at the 6 o’clock position. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 116 Measure the shaft axial movement with a dial indicator mounted on the radial bearing housing. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 117 21. Install oil pump (219), if supplied, or endplate (119C). If an oil pump is being installed, ensure coupling sleeve engages coupling hub on pump. Tighten bolts (370L). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 118: Prepare For Bundle Reassembly
(388Y). 3. For disassembly cradle only, install extension adapter (850A) and tighten suction cover nuts (426B). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 119: Bundle Assembly Using Disassembly Cradle
Remove jack screws (419) if still installed. 2. Hoist bundle using suitable slings as shown. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 120 Loosen and remove bolts (851N) and remove extension (850C). 6. Repeat line 5 until bundle is fully installed into the casing (100). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 121 8. Loosen and remove bolts (850B) and washers (853A and 853B). Remove caster mounting plate (850E). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 122 11. Loosen and remove bolts (851A). Remove extension tie (850B). 12. Loosen and remove stub shaft extension tie (850N) from pump shaft (122).. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 123 16. Torque suction cover nuts (425B and 426B) to the values found in the “Maximum Torque Values for Fasteners” table. Apply anti-seize compound to suction cover studs (356F). 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 124: Bundle Assembly Using Slings Only
Apply an anti-seize compound to suction cover (182 and 182A (double suction pumps only)) register fits. Remove jack screws (419) if still installed. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 125 3. Reposition the slings around the radial end of shaft / housing and insert the rest of the way into the casing. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 126: Final Assembly Steps
Further tighten the Group B nuts by turning each nut clockwise 17° to 19° past the mark on the head. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 127 When the bearing assembly is fully cooled, remove the locknut (138), install the lockwasher (382), and install the locknut. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 128: Post-Assembly Checks
• Rotate the shaft by hand in order to make sure that it rotates easily and smoothly and that there is no rubbing. • Open the isolation valves and check the pump for leaks. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 129: Assembly References
Note 2: Thread lubricant is required for pressure boundary hardware. Use nickel-based or molybdenum-based anti-seize compound. Note 3: Unlubricated torque values are 4/3 of the lubricated values. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 130 Note 2: Thread lubricant is required for pressure boundary hardware. Use nickel-based or molybdenum-based anti-seize compound. Note 3: Unlubricated torque values are 4/3 of the lubricated values. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 131 • Head / suction cover gasket [351, 351C, 351S, 351K&W (double suction pumps only)] • Bellville washer (354A) • Throat bushing (125) 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 132: Troubleshooting
Rotating parts are rubbing against each other. Check the parts that are wearing for proper clearances. The impeller clearance is too tight. Adjust the impeller clearance. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 133: Alignment Troubleshooting
2. Remove or add shims at the appropri- ate corners. 3. Realign the pump and driver. 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... -
Page 134: Parts Listings And Cross-Sectionals
2239 Cover 361F, 361H Locating Ring - 2244 2229 2244 2229 3270 3266 Sleeve / Impel- 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 135 441A Filler Plate 2210 443B Oil Ring Sleeve - Thrust Bearing 2210 Nut - Coupling 2210 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
- Page 136 Super Duplex SS Hard- Coating face Stellite 6 6187 Super Duplex SS Hard- Coating face Stellite 12 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 137: Cross-Sectional Diagrams
Parts Listings and Cross-Sectionals Cross-sectional diagrams Model 7200CB - ball/ball 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 138 Parts Listings and Cross-Sectionals Model 7200CB - sleeve/hydrodynamic 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual...
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Page 139: Local Itt Contacts
ITT - Goulds Pumps +30 210-677-0770 +30 210-677-5642 Achileos Kyrou 4 Neo Psychiko 115 25 Athens Greece 7200CB, API Type BB5 Barrel Multistage / ISO 13709 2nd edition / API 610 8th, 9th, 10th, 11th edition Installation, Operation, and Maintenance Manual... - Page 140 Visit our website for the latest version of this document and more information: http://www.gouldspumps.com Goulds Pumps 240 Fall Street Seneca Falls, NY 13148 Form IOM.7200CB.en-US.2019-02 © 2019 ITT Corporation The original instruction is in English. All non-English instructions are translations of the original instruction.