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Johnson Controls S1-1NP0703 Installation Manual
Johnson Controls S1-1NP0703 Installation Manual

Johnson Controls S1-1NP0703 Installation Manual

Propane conversion for use with single package gas/electric units series: pcg*a and phg*a

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ACCESSORY KIT INSTALLATION MANUAL
This conversion kit shall be installed by a qualified service agency in accordance with these instructions and all applicable codes
and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, an explo-
sion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service
agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the
converted appliance is checked as specified in these instructions supplied with the kit.
The conversion of new certified central heating gas appliances must conform to directions outlined in this instruction. Installation
must be made in accordance with American National Standard National Fuel Gas Code, ANSI Z223.1 — latest edition, unless
superseded by local codes.
For Canadian installations, the conversion shall be carried out in accordance with the requirements of the Provincial authorities
having jurisdiction and in accordance with the CAN1-B149.1 and.2 installation codes.
The manufacturer accepts no responsibility for malfunctions due to improper conversions.
GENERAL
This kit is intended for the conversion of new equipment only.
The kit is for converting the unit from natural gas to propane gas
operation at altitudes below 2,000 feet.
All unit installations above 2,000 feet (610 meters) require an
additional kit installation which contain labels and instructions.
Field furnished orifices must be purchased from Source 1 parts
department.
The instructions in this manual cover the gas conversion of the
unit when it is equipped with a White Rodgers gas valve. The
Installation Instructions supplied with the unit is to be used for
all other aspects of the unit installation.
WARNING
!
Improper installation, adjustment, service or maintenance
can cause injury or property damage; therefore, only a quali-
fied installer or qualified service personnel should perform
this conversion.
IMPORTANT
These instructions are for the use of qualified individuals spe-
cially trained, experienced and certified in the installation of
this type of equipment and related systems components.
Installation and service personnel are required by some
states to be licensed. Persons not qualified shall not install
this equipment nor interpret these instructions.
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words
DANGER, WARNING, or CAUTION.
Johnson Controls Unitary Products
PROPANE CONVERSION – MODEL: S1-1NP0703
FOR USE WITH SINGLE PACKAGE GAS/ELECTRIC UNITS
SERIES: PCG*A and PHG*A
WARNING
!
CAUTION
!
DANGER indicates an imminently hazardous situation, which, if
not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if
not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if
not avoided may result in minor or moderate injury. It is also
used to alert against unsafe practices and hazards involving
only property damage.
CONTENTS OF KIT
DESCRIPTION
Propane Gas Burner Orifice, #54
Gas Line Pressure Switch
Tapped Gas Pipe Nipple
Wire Harness
White Rogers 36J Valve Spring Kit
Label, Propane Conversion
Accessory Kit Installation Manual
Wire Tie
WARNING
!
An overpressure protection device, such as a pressure regu-
lator, which conforms to the National Fuel Gas code, ANSI
Z223.1 (U.S.) or CAN-B149.1 or.2 (Canada) and acts to limit
the downstream pressure to value that does not exceed 0.5
PSI (14" w.c.), must be installed in the gas piping system
upstream of the furnace. Failure to do so may result in a fire
or explosion or cause damage to the furnace or some of its
components.
PART NUMBER
QTY
029-26831-000
4
024-27688-001
1
029-22152-000
1
025-47185-000
1
025-25463-000
1
035-24122-001
1
035-24605-001
1
025-27642-000
1
035-24605-001-A-0316

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Summary of Contents for Johnson Controls S1-1NP0703

  • Page 1 ACCESSORY KIT INSTALLATION MANUAL PROPANE CONVERSION – MODEL: S1-1NP0703 FOR USE WITH SINGLE PACKAGE GAS/ELECTRIC UNITS SERIES: PCG*A and PHG*A WARNING This conversion kit shall be installed by a qualified service agency in accordance with these instructions and all applicable codes and requirements of the authority having jurisdiction.
  • Page 2 Stamp or write in the name of the organization making conversion, address, city, state, month, and year. 3. Remove label backing, and affix label adjacent to the rating plate. A0243-001 FIGURE 1: Tapped Gas Pipe Nipple Johnson Controls Unitary Products...
  • Page 3: Tests And Adjustments

    Read the inlet gas pressure screw for the appropriate gas per the following: Connect the positive side of the manometer to the IN P Tap on the gas valve. Do not connect any tubing to the negative side of Johnson Controls Unitary Products...
  • Page 4 DO NOT CHECK WITH OPEN FLAME. 10. With main burners off, disconnect the manometer, and tighten pressure tap set screw. Check for gas leaks at this plug. 11. Remove jumpers, and replace access panel. Johnson Controls Unitary Products...
  • Page 5 Insert the L.P. regulator spring (provided in the conversion sure. Refer to Table 2. kit) into the high pressure regulator sleeve. 12. Replace high pressure adjustment cover screw. Confirm Replace the regulator adjustment screw. high fire LP pressure. Johnson Controls Unitary Products...
  • Page 6 22. Attach the WARNING label (provided in the kit) to the gas equations. valve where it can be readily seen. Attach the small round L.P. label to the top of the regulator cover screw. Refer to LABELS procedure on page 8. Johnson Controls Unitary Products...
  • Page 7 If the actual input is significantly higher than the furnace input specified on the rating plate then replace the gas orifices with the gas orifices of the proper size for the type of gas you are using. Johnson Controls Unitary Products...
  • Page 8 Remove label backing and affix label adjacent to the rating plate. Subject to change without notice. Published in U.S.A. 035-24605-001-A-0316 Copyright © 2016 by Johnson Controls, Inc. All rights reserved. Supersedes: 035-24120-001-C-1015 York International Corp. 5005 York Drive Norman, OK 73069...