Alfa Laval SMP-BCA Instruction Manual
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Alfa Laval SMP-BCA Instruction Manual

Aseptic mixproof valve with ptfe diaphragm
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Instruction Manual
SMP-BCA Aseptic Mixproof Valve with PTFE Diaphragm
ESE02251-EN3
2016-06
Original manual
TD 440-072_1
www.sks-online.com
www.sks-webshop.com
TD 440-073

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Summary of Contents for Alfa Laval SMP-BCA

  • Page 1 Instruction Manual SMP-BCA Aseptic Mixproof Valve with PTFE Diaphragm TD 440-072_1 TD 440-073 ESE02251-EN3 2016-06 Original manual www.sks-online.com www.sks-webshop.com...
  • Page 2 www.sks-online.com www.sks-webshop.com...

  • Page 3: Table Of Contents

    Table of contents The information herein is correct at the time of issue but may be subject to change without prior notice 1. EC Declaration of Conformity ............... 2. Safety ....................2.1. Important information ................2.2. Warning signs ..................2.3. Safety precautions ................3.

  • Page 4: Ec Declaration Of Conformity

    1 EC Declaration of Conformity Revision of Declaration of Conformity 2009-12-29 The Designated Company Alfa Laval Kolding A/S Company Name Albuen 31, DK-6000 Kolding, Denmark Address +45 79 32 22 00 Phone No. hereby declare that Sanitary Mixproof Valve Designation...

  • Page 5: Safety

    2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury and/or damage to the valve are avoided.

  • Page 6: Safety Precautions

    2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury and/or damage to the valve are avoided.

  • Page 7: Installation

    Check the delivery for: CAUTION! 1. Complete valve, standard or three-bodied valve. 2. Delivery note. Alfa Laval cannot be held responsible for incorrect unpacking. 3. Instruction manual. Step 2 Remove possible packing materials from the valve ports. Avoid damaging the air connection and the valve ports, the detecting Caution! valve and the CIP valve.

  • Page 8: Recycling Information

    - At end of use, the equipment must be recycled according to the relevant, local regulations. Besides the equipment itself, any hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt, or in the absence of local regulations, please contact your local Alfa Laval sales company. 3.3 General installation Step 1 - Always read the technical data thoroughly (see 6.1 Technical data).
  • Page 9 3 Installation Study the instructions carefully and pay special attention to the warnings! The valve has welding ends as standard but can also be supplied with fittings. CIP = Cleaning In Place (see section 4.3 Recommended cleaning). Step 3 Avoid stressing the valve. Pay special attention to: - Vibrations.
  • Page 10 3 Installation Study the instructions carefully and pay special attention to the warnings! The valve has welding ends as standard but can also be supplied with fittings. CIP = Cleaning In Place (see section 4.3 Recommended cleaning). Step 6 CIP/Steam connection: 1.

  • Page 11: Welding

    3 Installation Study the instructions carefully and pay special attention to the warnings! The valve has welding ends as standard. Weld carefully. Check the valve for smooth operation after welding. 3.4 Welding Step 1 Air! Never stick your fingers through the valve ports if the actuator is supplied with compressed air.
  • Page 12 3 Installation Study the instructions carefully and pay special attention to the warnings! The valve has welding ends as standard. Weld carefully. Check the valve for smooth operation after welding. Step 5 Pre-use check: 1. Supply compressed air to the actuator. 2.

  • Page 13: Operation

    CIP = Cleaning In Place (see section 4.3 Recommended cleaning). 4.1 Operation Step 1 CAUTION! Alfa Laval cannot be held responsible for incorrect operation. - Always read the technical data thoroughly (see 6.1 Technical data). - Always release compressed air after use.

  • Page 14: Recommended Cleaning

    4 Operation The valve is designed for cleaning in place (CIP). CIP = Cleaning In Place. Study the instructions carefully and pay special attention to the warnings! NaOH = Caustic Soda. HNO3 = Nitric acid. 4.3 Recommended cleaning Step 1 Caustic danger! Always handle lye and acid with great care.
  • Page 15 4 Operation The valve is designed for cleaning in place (CIP). CIP = Cleaning In Place. Study the instructions carefully and pay special attention to the warnings! NaOH = Caustic Soda. HNO3 = Nitric acid. Step 5 Recommended cleaning flow rates: Recommended cleaning periods: (For special processes, see Step 6).

  • Page 16: Cleaning And Sterilization Equipment (Optional Extra)

    4 Operation The installations kits are for cleaning/sterilizing of the leakage chamber when the valve is closed. The stainless steel tubes must be cut and welded during installation. CIP = Cleaning In Place. Step 10 Open Stop valve: Cleaning of the valve body and the leakage chamber A = CIP TD 440-014_1 Step 11...

  • Page 17: Maintenance

    5 Maintenance Maintain the valve regularly. Study the instructions carefully and pay special attention to the warnings! CIP = Cleaning In Place. Always keep spare rubber seals, lip seals and guide rings in stock. 5.1 General maintenance Step 1 CAUTION! All scrap must be stored/disposed of in accordance with current rules/directives.
  • Page 18 5 Maintenance Maintain the valve regularly. Study the instructions carefully and pay special attention to the warnings! CIP = Cleaning In Place. Always keep spare rubber seals, lip seals and guide rings in stock. The valve is designed so that single internal leakages do not resolve in the products becoming mixed. Internal leakage in the valve is externally visible.

  • Page 19: Dismantling Of Valve

    5 Maintenance Study the instructions carefully. The items refer to the drawings and the parts list in chapter 7 Parts list and service kits. Lubricate the rubber seals and the diaphragms before fitting them. 5.2 Dismantling of valve Step 1 Change-over valve 1.

  • Page 20: Assembly Of Valve

    5 Maintenance Study the instructions carefully. The items refer to the drawings and the parts list in chapter 7 Parts list and service kits. Lubricate the rubber seals and the diaphragms before fitting them. Step 4 Change-over valve Stop valve 1.
  • Page 21 5 Maintenance Study the instructions carefully. The items refer to the drawings and the parts list in chapter 7 Parts list and service kits. Lubricate the rubber seals and the diaphragms before fitting them. Step 3 1. Fit stem seal (22d), L-seal (22c) and diaphragms (22a, 22b) on upper plug (24).
  • Page 22 5 Maintenance Study the instructions carefully. The items refer to the drawings and the parts list in chapter 7 Parts list and service kits. Lubricate the rubber seals and the diaphragms before fitting them. Step 7 Change-over valve 1. Slide O-ring (28) onto lower plug (30). 2.

  • Page 23: Dismantling Of Actuator

    5 Maintenance Study the instructions carefully. The items refer to the drawings and the parts list in chapter 7 Parts list and service kits. Handle scrap correctly. 5.4 Dismantling of actuator Step 1 Rotate with the service 1. Rotate cylinder (4) to unhook lock wire (10). tool! 2.

  • Page 24: Assembly Of Actuator

    5 Maintenance Study the instructions carefully. The items refer to the drawings and the parts list in chapter 7 Parts list and service kits. Lubricate the rubber seals before fitting them. 5.5 Assembly of actuator Step 1 1. Fit O-rings (14, 16) on guide ring (15) 2.

  • Page 25: Replacement Of Plug Seals

    5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits - see section 7 Parts list and service kits. Handle scrap correctly. Do not lubricate the rubber seals or the tool parts before fitting the seals. Step 5 Top air connection NOTE! Rotate cylinder (4) further 180°...
  • Page 26 5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits - see section 7 Parts list and service kits. Handle scrap correctly. Do not lubricate the rubber seals or the tool parts before fitting the seals. Step 2 Fitting the seal rings (For stop and change-over valves).
  • Page 27 5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits - see section 7 Parts list and service kits. Handle scrap correctly. Do not lubricate the rubber seals or the tool parts before fitting the seals. Step 3 Fitting the seal rings (For stop and change-over valves) Upper (large) seal ring:...
  • Page 28 5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits - see section 7 Parts list and service kits. Handle scrap correctly. Do not lubricate the rubber seals or the tool parts before fitting the seals. Step 4 Fitting the seal rings (For change-over valves) 1.

  • Page 29: Technical Data

    Inform the personnel about the technical data. 6.1 Technical data SMP-BCA is operated by means of compressed air. The valve is a normally closed (NC) valve. Sterile stem sealing towards the atmosphere is ensured by a special designed PTFE/rubber diaphragm unit. The PTFE diaphragm does not allow product residues to build up on the product contact surface.
  • Page 30 6 Technical data It is important to observe the technical data during installation, operation and maintenance. Inform the personnel about the technical data. Weight (kg) 63.5 76.1 101.6 Size Weight - Stop valve 13.3 14.9 18.2 13.3 15.6 18.2 Weight - Divert valve 15.5 18.6 24.6...

  • Page 31: Parts List And Service Kits

    7 Parts list and service kits It is important to observe the technical data during installation, operation and maintenance. Inform the personnel about the technical data. (76-101.6mm/DN80-100) CIP/detecting valve www.sks-online.com www.sks-webshop.com...
  • Page 32 7 Parts list and service kits It is important to observe the technical data during installation, operation and maintenance. Inform the personnel about the technical data. Stop valve www.sks-online.com www.sks-webshop.com...
  • Page 33 7 Parts list and service kits It is important to observe the technical data during installation, operation and maintenance. Inform the personnel about the technical data. Change-over valve www.sks-online.com www.sks-webshop.com...

  • Page 34: Stop Valve

    7 Parts list and service kits It is important to observe the technical data during installation, operation and maintenance. Inform the personnel about the technical data. 7.1 Stop valve TD 440-069_1  Sizes 76-101.6 mm/DN80-100 www.sks-online.com www.sks-webshop.com...
  • Page 35 7 Parts list and service kits It is important to observe the technical data during installation, operation and maintenance. Inform the personnel about the technical data. Parts list Pos. Denomination Actuator complete  O-ring Plug Cylinder Spring assembly  Lock wire ...
  • Page 36 7 Parts list and service kits It is important to observe the technical data during installation, operation and maintenance. Inform the personnel about the technical data. Service kits 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm Denomination DN40 DN50 DN65 DN80...
  • Page 37 www.sks-online.com www.sks-webshop.com...

  • Page 38: Change-Over Valve

    7 Parts list and service kits It is important to observe the technical data during installation, operation and maintenance. Inform the personnel about the technical data. 7.2 Change-over valve TD 440-070_1  Sizes 76-101.6 mm/DN 80-100 www.sks-online.com www.sks-webshop.com...
  • Page 39 7 Parts list and service kits It is important to observe the technical data during installation, operation and maintenance. Inform the personnel about the technical data. Parts list Pos. Denomination Actuator complete  O-ring Plug Cylinder Spring assembly  Lock wire ...
  • Page 40 7 Parts list and service kits It is important to observe the technical data during installation, operation and maintenance. Inform the personnel about the technical data. Service kits 38 mm 51 mm 63.5 mm 76 mm 101.6 mm Denomination DN40 DN50 DN65 DN80...
  • Page 41 www.sks-online.com www.sks-webshop.com...

  • Page 42: Tool For Plug Seals

    7 Parts list and service kits It is important to observe the technical data during installation, operation and maintenance. Inform the personnel about the technical data. 7.3 Tool for plug seals Tool for shut-off valve and change-over valve (upper plug) Small seal ring Large seal ring * Only for 38-51 mm/DN40-50 upper...
  • Page 43 7 Parts list and service kits It is important to observe the technical data during installation, operation and maintenance. Inform the personnel about the technical data. Parts list Pos. Denomination Outer guide ring for large seal Pin for tool Inner guide ring for large seal Tool housing, upper plug Outer guide ring for small seal Inner guide ring for small seal...
  • Page 44 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

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