Alfa Laval SBV Instruction Manual
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Alfa Laval SBV Instruction Manual

Sanitary ball valve
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Instruction Manual
SBV Sanitary Ball Valve
ESE01782-EN10
Original manual
2022-10

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Summary of Contents for Alfa Laval SBV

  • Page 1 Instruction Manual SBV Sanitary Ball Valve ESE01782-EN10 2022-10 Original manual...

  • Page 3: Table Of Contents

    5.3. Replacement of all seals ................. 6. Technical data ................6.1. Technical data ..................7. Parts list/service kits ................ 7.1. SBV Sanitary Ball Valve ................7.2. SBV Sanitary Ball Valve for Inch tube ............7.3. SBV Sanitary Ball Valve for DIN tube ............

  • Page 4: Declarations Of Conformity

    EU Declaration Declaration of of of Conformity Conformity Declaration Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that Valve Designation Type is in conformity with the following directives with amendments:...
  • Page 5 UK Declaration Declaration of of of Conformity Conformity Declaration Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that Valve Designation Type is in conformity with the following directives with amendments: - The Supply of Machinery (Safety) Regulations 2008 - The Pressure Equipment (Safety) Regulations 2016 category 1 and subjected to assessment procedure Module A.

  • Page 6: Safety

    Never stick your fingers through the valve ports if the valve is supplied with compressed air. - Never Never - Always Always Always use Alfa Laval genuine spare parts. The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts.
  • Page 7 2 Safety All warnings in the manual are summarized on this page. Pay special attention to the instructions below so that severe personal injury and/or damage to the valve are avoided. T T T ransportation: ransportation: ransportation: Always secure that compressed air is released. Always Always Always...

  • Page 8: Installation

    CAUTION CAUTION CAUTION 1. Complete valve. 2. Delivery note. Alfa Laval cannot be held responsible for incorrect unpacking. Step Step Step 2 2 2 1. Clean the valve for possible packing materials. 2. Inspect the valve for visible transport damage.
  • Page 9 3 Installation Study the instructions carefully. 3.3 Welding Step Step Step 1 1 1 1. Dismantle the flanges in accordance with the instructions in section 4 Operation. Remove seal rings and O-rings. 2, Weld the flanges into the pipe lines. Keep distance B between flanges. 3.

  • Page 10: Indication And Control Equipment (Optional Extras)

    3 Installation Study the instructions carefully. 3.4 Indication and control equipment (optional extras) CAUTION! CAUTION! CAUTION! The indication and control equipment must be electrically installed by authorized personnel only. - Inductive proximity switches: (See the instructions on the unit). - ThinkT T T op op®: (See the separate instruction manual).

  • Page 11: Recycling Information

    - At end of use, the equipment shall be recycled according to relevant, local regulations. Beside the equipment itself, any hazardous residues from the process liquid must be considered and death with in a proper manner. When in doubt, or in the absence of local regulations, please contact the local Alfa Laval sales company.

  • Page 12: Operation

    Always Always read the technical data thoroughly. (see chapter 6 Technical data) CAUTION CAUTION CAUTION Alfa Laval cannot be held responsible for incorrect operation. Step Step Step 2 2 2 Never Never Never touch the valve or the pipelines when processing hot liquids or when sterilising.

  • Page 13: Fault Finding

    4 Operation Pay attention to possible break-down. Study the instructions carefully. NC = Normally closed. NO = Normally open. 4.2 Fault finding NOTE NOTE NOTE Study the maintenance instructions carefully before replacing worn parts - see section 5.1 General maintenance Pr Pr Problem oblem Repair...

  • Page 14: Recommended Cleaning

    4 Operation The valve is designed for cleaning in place (CIP). CIP = Cleaning In Place. Study the instructions carefully and pay special attention to the warnings! NaOH = Caustic Soda. = Nitric acid. 4.3 Recommended cleaning Step 1 1 1 Step Step Caustic...
  • Page 15 4 Operation The valve is designed for cleaning in place (CIP). CIP = Cleaning In Place. Study the instructions carefully and pay special attention to the warnings! NaOH = Caustic Soda. = Nitric acid. To secure optimum cleaning of the cavity between valve seats and ball during the cleaning cycle, please follow the recommendations below In In In- - - line line cleaning:...

  • Page 16: Maintenance

    Maintain the valve and the actuator carefully. Study the instructions carefully and pay special attention to the warnings! Always keep service kits in stock. Always Always use Alfa Laval genuine spare parts. Always 5.1 General maintenance Step 1 1 1...
  • Page 17 5 Maintenance Maintain the valve and the actuator carefully. Study the instructions carefully and pay special attention to the warnings! Always keep service kits in stock. Always Always Always use Alfa Laval genuine spare parts. Recommended Recommended Recommended spar spar...

  • Page 18: Replacement Of Product Wetted Seals

    5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits section - see section 7 Parts list/service kits. 5.2 Replacement of product wetted seals Step Step Step 1 1 1 1. Study the instructions carefully. The items refer to the parts list and service kits section. Service kit: 2 pcs. valve seat (5), 2 pcs.

  • Page 19: Replacement Of All Seals

    5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits section. 5.3 Replacement of all seals Disassembly Disassembly Disassembly of of of valve: valve: valve: Step 1 1 1 Step Step Release all compressed air (actuated valves only). Step Step Step 2 2 2...
  • Page 20 5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits section. Step Step Step 5 5 5 Reassembly Reassembly Reassembly of of of valve: valve: valve: Place the new sliding ring (9) on stem (4) and mount stem unit in valve body (1) Step Step...
  • Page 21 5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits section. Step Step 7a 7a Step Actuated Actuated valves Actuated valves valves 1. Mount bonnet (19) on valve body (1) with screws (16) 2. Align bonnet (19) with the two pins (15). Step 7b Step Step...
  • Page 22 5 Maintenance Study the instructions carefully. The items refer to the parts list and service kits section. Step Step Step 9 9 9 Actuated valves: Actuated Actuated Actuated valves valves valves 1. Mount coupling (17) and actuator (20) on bonnet (19) with screws (18) 2.

  • Page 23: Technical Data

    A special selected PTFE material grade secures long lifetime of the product wetted seals. Reliable valve stem sealing is achieved by the use of spring loaded and self adjusting seal rings. SBV is operated by a pneumatic actuator or manually operated by means of a handle with lockable positions. The valve is assembled with screws for easy inspection and maintenance.
  • Page 24 6 Technical data It is important to observe the technical data during installation, operation and maintenance. Inform the personnel about the technical data. NC = Normally closed. NO = Normally open. Noise Noise Noise One meter away from - and 1.6 meter above the exhaust the noise level of a valve actuator will be approximately 77db(A) without noise damper and approximately 72 db (A) with damper - Measured at 7 bars air-pressure.

  • Page 25: Parts List/Service Kits

    7 Parts list/service kits Always Always use Alfa Laval genuine spare parts. Always The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts. 7.1 SBV Sanitary Ball Valve...

  • Page 26: Sbv Sanitary Ball Valve For Inch Tube

    7 Parts list/service kits Always Always use Alfa Laval genuine spare parts. Always The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts. 7.2 SBV Sanitary Ball Valve for Inch tube...
  • Page 27 7 Parts list/service kits Always Always use Alfa Laval genuine spare parts. Always The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts. Parts Parts Parts list list list Pos. Denomination Valve body...
  • Page 28 7 Parts list/service kits Always Always use Alfa Laval genuine spare parts. Always The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts. Service Service Service kits kits kits Denomination Denomination Denomination 25 mm...

  • Page 30: Sbv Sanitary Ball Valve For Din Tube

    7 Parts list/service kits Always Always use Alfa Laval genuine spare parts. Always The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts. 7.3 SBV Sanitary Ball Valve for DIN tube...
  • Page 31 7 Parts list/service kits Always Always use Alfa Laval genuine spare parts. Always The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts. Parts Parts Parts list list list Pos. Denomination Valve body...
  • Page 32 7 Parts list/service kits Always Always use Alfa Laval genuine spare parts. Always The warranty of Alfa Laval products is dependent on the use of Alfa Laval genuine spare parts. Service Service Service kits kits kits Denomination Denomination Denomination DN25...
  • Page 34 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

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