Alfa Laval AlfaNova 14-76, AXP AN Instruction Manual

Alfa Laval AlfaNova 14-76, AXP AN Instruction Manual

Fusion-bonded plate heat exchangers

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Instruction Manual -
Fusion-bonded plate heat exchangers
AlfaNova 14-76, AXP AN
34566980-01-EN 2018-01
Original manual
EN

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Summary of Contents for Alfa Laval AlfaNova 14-76, AXP AN

  • Page 1 Instruction Manual - Fusion-bonded plate heat exchangers AlfaNova 14-76, AXP AN 34566980-01-EN 2018-01 Original manual...
  • Page 2 www.alfalaval.com/fhe-manuals...
  • Page 3 English Download local language versions of this instruction manual from www.alfalaval.com/fhe-manuals or use the QR code български Изтеглете версиите на това ръководство за употреба на местния език от www.alfalaval.com/fhe-manuals или използвайте QR кода. Český Stáhněte si místní jazykovou verzi tohoto návodu k obsluze z www.alfalaval.com/fhe-manuals nebo použijte QR kód.
  • Page 4 Hrvatski Preuzmite lokalne verzije jezika ovog korisničkog priručnika na poveznici www.alfalaval.com/fhe-manuals ili upotrijebite QR kod. Magyar Az Ön nyelvére lefordított használati útmutatót letöltheti a www.alfalaval.com/fhe-manuals weboldalról, vagy használja a QR-kódot. Italiano Scarica la versione in lingua locale del manuale di istruzioni da www.alfalaval.com/fhe-manuals oppure utilizza il codice QR.
  • Page 5 Português Descarregue as versões locais na sua língua deste manual de instruções a partir de www.alfalaval.com/fhe-manuals ou use o código QR. Românesc Versiunile în limba locală ale acestui manual de instrucţiuni pot fi descărcate de pe www.alfalaval.com/fhe-manuals sau puteţi utiliza codul QR. Pусский...
  • Page 7: Table Of Contents

    Please visit www.alfalaval.com to access the information directly. © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws.
  • Page 8 Faulty handling of the plate heat exchanger may result in serious with injuries and/or property damage. Alfa Laval will not accept responsibility for any damage or injury caused as a result of not following the instructions in this manual.
  • Page 9 Unless altered by written agreement, Alfa Laval standard warranty applies. Storage of the plate heat exchangers Alfa Laval delivers the plate heat exchanger ready for operation, unless agreed otherwise. Keep the plate heat exchanger in the packing box until it is ready to be installed.
  • Page 10 Preface Environmental compliance Alfa Laval endeavours to perform its own operations as cleanly and efficiently as possible. Environmental aspects are taken into consideration when developing, designing, manufacturing, servicing and marketing the company’s products. Fusion-bonded Plate Heat Exchangers (FHE) consist of...
  • Page 11: Description

    Description Description Function Plate heat exchangers consist of a pack of corrugated metal plates with ports for the passage of the two fluids between which the heat transfer will take place. The media in the heat transfer are led into the plate pack through portholes at the corners and are distributed into the passages between the corrugated plates.
  • Page 12: Installation

    Installation Installation Unpacking Carefully open the package containing the plate heat exchanger. Check that all items are included according to the specifications and that all parts are undamaged. Before installing the plate heat exchanger, remove the plastic plugs or caps in the connections. Lifting Warning! Never lift only by the connections or anyb of the studs.
  • Page 13: Requirements

    Installation Warning! Plate heat exchangers with large plate packs may be difficult to lift without lifting lugs because the center of gravity may cause the plate heat exchanger lean too much. If in doubt, use lifting lugs. Requirements Warning! The plate heat exchanger must be installed and operated so that no risk of injury to personnel or damage to property.
  • Page 14 Installation Connection loads at installation Figure 3. Connection loads. With reference to definitions in figure, the loads during installation should not exceed the limits specified in table below. Maximum recommended connection loads during installation Figure 4. Outer diameter of the connection (D). Outer diameter Tension Bending...
  • Page 15: Mounting

    Installation Mounting It is recommended to mount the plate heat exchanger on the floor, on feet or on the wall. Larger heat exchangers should be secured with support mountings (ordered as accessory) intended for a specific heat exchanger, or be secured with straps or by means of mounting bolts.
  • Page 16: Installation In General

    Installation Installation in general Warning! Safety valves must be installed according to pressure vessel regulations. Note! Before connecting any piping, make sure all foreign objects have been flushed out of the system. The installation must be installed with equipment that protects it against pressures and temperatures outside the approved minimum and maximum values shown on the name plate.
  • Page 17: Installation As Evaporator Or Condenser

    Installation Connections Threaded connections – Use a torque wrench when connecting the pipe and observe the specified limits. Refer to table on page 14. Brazed connections – Clean by rubbing down and degreasing the various surfaces. Use the correct brazing temperature and brazing metal grade.
  • Page 18: Leak Test

    Installation For refrigeration applications – Figure A shows the installation of an evaporator, which the connections may be either on the front or on the rear. Figure B shows a condenser. • Use an anti-freeze thermostat and flow monitor to ensure a constant water flow before, during, and at least two minutes after the compressor has been running.
  • Page 19: Operation

    Operation Operation Start-up Note! If several pumps are included in the system, make sure you know which one should be activated first. Note! Adjustments of flow rates should be made slowly in order to avoid the risk of water hammer. Water hammer is a short-lasting pressure peak that can appear during start-up or shut-down of a system, which causing liquids to travel along a pipe as a wave...
  • Page 20: Unit In Operation

    1 °C (34 °F). Protection against clogging Use a filter as protection against the possible occurrence of foreign particles. If you have any doubt concerning the maximum particle size, please consult your Alfa Laval Representative. Instruction Manual - Document ID...
  • Page 21 fluctuating pressures/temperatures. Warning! The plate heat exchanger is not intended for cyclic processes, please contact an Alfa Laval Representative for advice. • Locate the temperature sensor as close as possible to the outlet from the heat exchanger.
  • Page 22: Shut-Down

    Operation Shut-down Note! If several pumps are included in the system, make sure you know which one should be stopped first. 1. Slowly reduce the flow rate in order to avoid water hammer. 2. When the valve is closed, stop the pump. 3.
  • Page 23: Maintenance

    This is dependent on exposure time and concentration of chlorine. In every case where the chlorination of the plate heat exchanger cannot be avoided, consult an Alfa Laval Representative for advice. Cleaning-In-Place Cleaning-In-Place (CIP) equipment permits cleaning of the plate heat exchanger.
  • Page 24 Maintenance Consult an Alfa Laval Representative for approriate advice on selecting CIP equipment. Warning! Use proper protective equipment, such as safety boots, safety gloves and eye protection, when using cleaning agents. Warning! Corrosive cleaning liquids can cause serious injuries to skin and eyes! For detailed information regarding Cleaning liquids and procedure, refer to the CIP manual.
  • Page 25: Fault Tracing

    Fault tracing Fault tracing Pressure drop problems If the pressure drop has increased. Action 1.Check that all valves are open including non-return valves. - Measure the pressure and the flow rate directly in front of the inlet and after the outlet of the heat exchanger.For viscous media use a membrane manometer with a diameter of at least 30 mm.
  • Page 26: Heat Transfer Problems

    Fault tracing Heat transfer problems The heat transfer capacity is dropping. Action 1.Measure temperatures at inlets and outlets. Also measure flow rates on both media, if possible. On at least one of the media, both temperatures and the flow rate must be measured.

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