Buhler 480 Assembly Instructions Manual

Grain cleaner

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#480 Grain Cleaner

TABLE OF CONTENTS

DESCRIPTION
PAGE
Warranty ...................................................................... 1
Safety Instructions ....................................................... 2
Operation ..................................................................... 3
Assembly Instructions .................................................. 5
#480 Grain Cleaner Drawings...................................... 11
Intake Auger Swivel Arm Drawing ............................... 15
#480 Grain Cleaner Parts List...................................... 16
Grain Cleaner Screens ................................................ 20
Shipping Bundles ......................................................... 22

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Table of Contents
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Summary of Contents for Buhler 480

  • Page 1: Table Of Contents

    Warranty ..............1 Safety Instructions ............2 Operation ..............3 Assembly Instructions ..........5 #480 Grain Cleaner Drawings........11 Intake Auger Swivel Arm Drawing ....... 15 #480 Grain Cleaner Parts List........16 Grain Cleaner Screens ..........20 Shipping Bundles ............22...
  • Page 2: Warranty

    #480 Grain Cleaner WARRANTY POLICY Buhler Manufacturing products are warranted for a period of twelve (12) months (90 days for commercial application) from original date of purchase, by original purchaser, to be free from defects in material and workmanship under correct, normal agricultural use and proper applications.
  • Page 3: Safety Instructions

    #480 Grain Cleaner SAFETY INSTRUCTIONS Keep all safety shields in place. Do not stand close to the cleaner while it is operating. Keep hands, feet and clothing away from moving parts. Shut off power to adjust, service or clean. Make certain electric motors are grounded.
  • Page 4: Operation

    #480 Grain Cleaner MODEL #480 GRAIN CLEANER OPERATING INSTRUCTIONS OPERATION The Cleaner will remove not only "fines" and chaff, but also large trash such as cob pieces or stalks. A 3 hp, 1725 RPM electric motor is recommended to drive the cleaner.
  • Page 5 #480 Grain Cleaner MODEL #480 GRAIN CLEANER OPERATING INSTRUCTIONS - CONT'D. 8" x 11' INTAKE AUGER OPTION An 8" x 11' utility auger is available as an option. A swivel arm to connect the auger to the cleaner and a cradle for transport are supplied with all cleaners. The utility auger requires a 2 hp, 1725-RPM electric motor to be supplied by the customer.
  • Page 6: Assembly Instructions

    #480 Grain Cleaner MODEL #480 GRAIN CLEANER ASSEMBLY INSTRUCTIONS The following instructions refer to the intake end of the cleaner as the front and the output end as the rear. (Page 11) Join the front and rear frame (#1 and #2) together using the frame sides (#3 and #4) and ½”...
  • Page 7 #480 Grain Cleaner MODEL #480 GRAIN CLEANER ASSEMBLY INSTRUCTIONS - CONT'D. Bolt on every other drum support bar (#37) using 5/16" x 1" carriage bolts, lock washers and hex nuts. This will enable you to align the outside holes and leave plenty of room to work on the cone inside the drum.
  • Page 8 #480 Grain Cleaner MODEL #480 GRAIN CLEANER ASSEMBLY INSTRUCTIONS - CONT'D. (Page 11 & 13) Lift the entire cone and drum assembly into the cleaner frame. Slide a 1 ¼” pillow bearing onto each end of the drum shaft. Bolt the bearings on the top of the rear frame using ½”...
  • Page 9 #480 Grain Cleaner MODEL #480 GRAIN CLEANER ASSEMBLY INSTRUCTIONS - CONT'D. (Page 12) Fasten the discharge pan (#91) to the rear frame using four ¼” x ¾” self tapping screws and two 5/16" x ¾” cap screws, lock washers and hex nuts. Bolt the bottom trash chute mounting bracket (#93) to the rear frame using 5/16"...
  • Page 10 #480 Grain Cleaner MODEL #480 GRAIN CLEANER ASSEMBLY INSTRUCTIONS - CONT'D. (Page 12) After the drum screens are in place, the rear drum shield (#132) is mounted to the rear frame using six ¼” x ¾” self tapping screws and two 3/8" x 1" cap screws, lock washers and hex nuts.
  • Page 11 #480 Grain Cleaner MODEL #480 GRAIN CLEANER ASSEMBLY INSTRUCTIONS - CONT'D. The threaded rods on the motor mount assembly (#118) are inserted through the two holes in the end plate at the top of the auger as shown in drawing. A ¾” hex nut (#151) on each side locks the motor mount in place.
  • Page 12: 480 Grain Cleaner Drawings

    #480 Grain Cleaner...
  • Page 13 #480 Grain Cleaner...
  • Page 14 #480 Grain Cleaner...
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  • Page 16: Intake Auger Swivel Arm Drawing

    #480 Grain Cleaner INTAKE AUGER SWIVEL ARM...
  • Page 17: 480 Grain Cleaner Parts List

    #480 Grain Cleaner WHEN ORDERING PARTS Always give your dealer the Model, Color and Serial Number of your machine to assist him in ordering and obtaining the correct parts. Use the exploded view and tabular listing of the area of interest to exactly identify the required part.
  • Page 18 #480 Grain Cleaner 973218 Rear Drum Ring F4501 Cone Extension Tube 973220 Drum Screen Support (96") W/ Screen Holes 973288 Drum Screen Support (96") W/ Screen Holes 973221 Cone Screen Support (62 3/4") 973222 Drum Shaft (2" x 105 1/2") 973223 1 1/4"...
  • Page 19 #480 Grain Cleaner 973244 Idler Arm, 2" x 12" 973245 Reducer Shaft Bushing 973645 Idler Pulley, 5/8" I.D. x 4 5/8" (Flat) F4508 Pulley Guard 973247 Intake Pan 973248 B-87 V-Belt 900286 1/4" x 2 1/2" Square Key 985639 3/8" x 1/2" Socket Set Screw 901550 1/4"...
  • Page 20 #480 Grain Cleaner 961567 12" Double Pulley F1307 Belt Guard 963707 Motor Mount 963024 Hinge Pin, 1/2" X 7 3/8" 973291 Offset Connector 973629 Connector Plate 900316 Intake Auger Swivel 81527 1/4" X 1" Hex Bolt 963030 1/2" X 3" Sq. Hd. Set Screw 9812430 1/8"...
  • Page 21: Grain Cleaner Screens

    #480 Grain Cleaner GRAIN CLEANER SCREENS - illustrated in actual sizes...
  • Page 22 #480 Grain Cleaner #360 AND #480 GRAIN CLEANER SCREENS AVAILABLE CONE SCREENS OUTSIDE DRUM SCREENS CORN SCREENS 2 x 2 x 19 ga. – small 4 x 4 x 23 ga. - standard 5/8 x 5/8 x 17 ga. - standard WHEAT SCREENS 4 x 4 x 23 ga.
  • Page 23: Shipping Bundles

    REQUIRED NUMBER DESCRIPTION 480 GRAIN CLEANER Y480 F4321 #480 Crate 480 GRAIN CLEANER WITH TRASH PAN SYSTEM Y482 F4322 #480 Crate w/shroud and fines auger NOTE: Screens and Motor (3 hp) are not included with the grain cleaner. SCREENS AVAILABLE...

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