1. Manuals
  2. Brands
  3. Buhler Manuals
  4. Farm Equipment
  5. inland 4500
  6. Operator and parts manual

Buhler inland 4500 Operator And Parts Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

inland
Model 4500
For serial number 09BM4500001 and later
Operator's and Parts Manual
Square Bale Carrier
08/2009

Advertisement

Table of Contents
loading

Related Manuals for Buhler inland 4500

Summary of Contents for Buhler inland 4500

  • Page 1 inland Model 4500 For serial number 09BM4500001 and later Operator’s and Parts Manual Square Bale Carrier 08/2009...
  • Page 2 Buhler Manufacturing’s obligations under this warranty shall be limited to the repair or exchange, at Buhler Manufacturing’s option, of any Buhler Manufacturing product or part which proves to be defective as provided. Buhler Manufacturing reserves the right to either inspect the product at the buyer’s location or have it returned to the factory for inspection.

  • Page 3: Table Of Contents

    bühler 4500 Square Bale Carrier OPERATOR’S AND PARTS MANUAL Table of Contents Description Page TERMINOLOGY AND DECAL LOCATIONS ILLUSTRATIONS……..………... GENERAL SPECIFICATIONS…..………………………………………………… INTRODUCTION……………………………………………………………………. Serial Decal Location……………………………………………………………. Warranty Registration……………………………………………………………. SAFETY……………………………………………………………………………… General Safety Notes……………………………………………………………. Safety Decals…………………………………………………………………….. Important Precautions…………………………………………………………… PRE OPERATION CHECKLIST...………………………………………………… BALE CARRIER CONTROLLER...……………………………………………….. Menu and Controller Overview……..…………………………………………..

  • Page 4: Terminology And Decal Locations Illustrations

    DANGER ELECTROCUTION HAZARD To prevent serious injury or death from electrocution stay at least 50 ft (15 m) away from overhead power line when raising tipping frame or lift arm. 21973 FRAME (front) WARNING MOVING PART HAZARD To prevent seri ous injury or deat h from movi ng parts: Close and secure guards and shields before starting.

  • Page 5: General Specifications

    bühler 4500 Square Bale Carrier GENERAL SPECIFICATIONS: DIMENSIONS: TIRES: Length: 42’ 8” (13.0 m) 12.5Lx 15, load range F Usable Deck Length: 34’ (10.36 m) Farm Highway Service. Transport Width: 10’ 2” (3.1 m) 6 bolt hubs, heavy-duty hubs Weight (empty): 9200 lbs. (4181 kg) (approx.) 8 tires Hitch Weight (empty): 1950 lbs.

  • Page 6: Introduction

    4500 Square Bale Carrier. Keep this manual for reference and forward it to new operators and owners. Contact your local Buhler Inland dealer if you require any assistance, information or additional manuals.

  • Page 7: Safety

    bühler 4500 Square Bale Carrier SAFETY Read and understand all the safety messages listed in this manual. For your safety and the safety of others near the machine, learn how to control and operate your 4500 Square Bale Carrier properly. It is your responsibility to inform subsequent operators and owners of these precautions.
  • Page 8 bühler 4500 Square Bale Carrier Improper use of the 4500 Square Bale Carrier and tractor can cause serious injury or death. Never operate 4500 Square Bale Carrier with frayed or damaged hoses or leaking fittings. A burst could cause one or more hydraulic components to behave erratically causing serious injury or loss of life.

  • Page 9: Safety Decals

    bühler 4500 Square Bale Carrier Safety Decals The Terminology And Decal Location Illustration shows the approximate location and detail of safety decals. To install safety decals ensure the installation area is clean and dry. Decide on the exact position before you remove the backing paper. Remove the smallest portion of the split backing paper and align over the specified area.

  • Page 10: Important Precautions

    bühler 4500 Square Bale Carrier Important Precautions The alert symbol is used throughout this manual. It indicates attention is required and identifies hazards and alerts you that your safety is involved. Follow the recommended precautions. CAUTION Indicates a potentially hazardous situation, which may result in injury.

  • Page 11: Pre Operation Checklist

    bühler 4500 Square Bale Carrier PRE-OPERATION CHECKLIST CAUTION Make sure the tractor has a 100 hp (75 kw) or greater rating and a mass of 45000 LB (11340 kg). Make sure the drawbar is capable of supporting the 4500 Square Bale Carrier empty or loaded. WARNING The tractor must be equipped with an approved Roll over Protection Structure (ROPS) and safety belts to help prevent personal injury or death...

  • Page 12: Bale Carrier Controller

    The first menu that appears on the Display unit is the Buhler/Inland Logo. To by-pass this menu press the “O.K.” button located on the front panel. The following flow diagram outlines the menu structure found in the Display unit.
  • Page 13 BALE CARRIER 4 4 4 4 VERSION 1.0.05 MENU HEADING; NAME OF CURRENT MENU 1-8 BUTTON; FUNCTION SELECTION BUTTON buhler DOWN OR LEFT BUTTON; PRESS AND 4500 SQUARE BALE CARRIER HOLD TO MOVE FEATURE DOWN OR LEFT MANUAL MODE CALIBRATION MODE UP OR RIGHT BUTTON;...

  • Page 14: Calibration Mode

    bühler 4500 Square Bale Carrier Calibration Mode The Calibration Mode is used to calibrate (setup) the full range of motion of the bale carrier. This section is used to define limits of travel for all functions as well as setting the Hydraulic Specification, Custom Bale Setup and Screen Brightness levels.
  • Page 15 bühler 4500 Square Bale Carrier The following flow diagram shows sub-menus required to setup other functions. These functions include the set up of the Hydraulic system, Custom Bale setup and the Screen Brightness level for your Display unit. CALIBRATION MODE OR MACHINE SETUP; SETTING CALIBRATION MODE OR MACHINE SETUP;...
  • Page 16 bühler 4500 Square Bale Carrier The following flow diagram shows sub-menus of the Brightness Setting and Hydraulic System Setting. The hydraulic Setup allows the operator to match the unit’s hydraulic system to the tractor’s hydraulic specification. The unit’s hydraulic system can operate as an OPEN CENTER or CLOSE CENTER depending on the attached tractor.
  • Page 17 bühler 4500 Square Bale Carrier The following flow diagram shows sub-menu for Custom Bale Size setup. Custom Bale Size setup is design so the user can define various parameters to load the bales. It is recommended that this setup be perform using actual bales. BLINKING TEXT;...
  • Page 18 bühler 4500 Square Bale Carrier This menu selection allows the user to setup up to three (3) different custom bale sizes for picking. It also gives the user the ability to double stack the custom bale sizes. Follow the menu below to custom setup bale sizes. FUNCTION BUTTON: PRESS TO CHANGE STATUS TO "Y"...
  • Page 19 bühler 4500 Square Bale Carrier To double stack the bale, the top bale must align with the bottom bale to prevent uneven stacking. It is recommended that setup of double stacking be done in the field with bales. Once set, the system retains all settings until changes are made to it. The system will retain all settings even if power to the controller (and the display unit) is turned off.

  • Page 20: Manual Mode

    bühler 4500 Square Bale Carrier Manual Mode The Manual mode allows the user to only operate one function at a time. To operate, the user simply selects the desired function; a circular light icon will appear beside that function. The UP/DOWN arrow keys are used to activate a function. Press return to the main menu.

  • Page 21: Auto Mode

    bühler 4500 Square Bale Carrier Auto Mode The Auto mode automates the picking and stacking of bales with minimal input from the user. Once the unit has been calibrated and the bale size selected, the user simply lets the controller sets all functions to the ready STATE required to enter the Auto- mode. Once in auto-mode, the user is ready to start the picking process.

  • Page 22: Diagnostic Mode

    bühler 4500 Square Bale Carrier Diagnostic Mode The Diagnostic mode is used to determine errors (malfunctions) in all sensors used on the unit. If the status of the sensor shows ERROR, this indicates that the sensor is not working, not connected properly to the wire harness, or a defective wire harness. bühler 4500 SQUARE BALE CARRIER MANUAL MODE...

  • Page 23: Operation

    bühler 4500 Square Bale Carrier OPERATION CAUTION Prior to operation, ensure that the operator has read and understood the safety requirements of the 4500 Square Carrier. Ensure the pre- operation checks have been completed prior to operation. Attaching Bale Carrier To Tractor CAUTION: Shut off tractor, engage parking brake and remove key before working around hitch.
  • Page 24 bühler 4500 Square Bale Carrier 8. Connect lighting coupler. WARNING: Engage LIFT CYLINDER LOCK over lift arm cylinder before transporting. NOTE: The LIFT CYLINDER LOCK is installed by extending lift cylinder far enough to insert lock, inserting lock (the notched end fits over the cylinder’s rod pin eye and between the pin plates), attaching chain hook to the gusset above the pin plates, and retracting cylinder...

  • Page 25: Carrier Controls Operation

    bühler 4500 Square Bale Carrier Carrier Control Operation WARNING: When transporting on public roadways, use amber flashers day or night. Do not tow over 20 mph (32 km/h) when loaded. CAUTION: Before proceeding to the field, become thoroughly familiar with the operating controls.
  • Page 26 bühler 4500 Square Bale Carrier Carrier Control The 3 BUTTON CONTROL HANDLE is supplied as a remote controller to duplicate the SQUEEZE, PUSHER, and TIP FRAME function located on the Display Box when in Auto mode. The CONTROL HANDLE is fitted with one (1) plunger style switch and two (2) momentary rocker style switches.
  • Page 27 bühler 4500 Square Bale Carrier Automatic Sequence Adjustment Pressure transducers, proximity sensors, and rotary position sensors are working in concert to control the Automatic-Sequencing. The automatic loading cycle has been tested and adjusted for 14.5 US gpm at 2500 psi at the factory. It is necessary to re- adjust the CLAMP OPEN and CLAMP CLOSE pressure settings compatible to your tractor to ensure that the automatic loading/unload sequence performs correctly.
  • Page 28 bühler 4500 Square Bale Carrier Adjustment for Bale Sizes Basically, ONE adjustment will allow the carrier to load and unload most intermediate and large square bales: INTERMEDIATE BALE SETTIN INTERMEDIATE BALE SETTIN G INTERMEDIATE BALE SETTIN INTERMEDIATE BALE SETTIN 1. The LEFT GRAB ARM has two pin LARGE BALE SETTIN LARGE BALE SETTIN LARGE BALE SETTIN...
  • Page 29 bühler 4500 Square Bale Carrier Two Speed Control The PUSHER is featured to accommodate different bale types and weights. The Pusher is driven by means of two hydraulic motors connected together. Two directional control valves, BACK/HOME and SERIES/PARALLEL, control the motion of the two motors. “Pusher hydraulic circuit is designed and controlled to PUSH-BACK in PARALLEL, which means low speed and high torque”.

  • Page 30: Loading Operations

    bühler 4500 Square Bale Carrier Loading Operations WARNING: Stay away from lift arm or tipping frame when operating to prevent crushing. Keep others away. DANGER: Stay away from overhead power lines when rising lift arm or tipping frame to prevent electrocution. Initial Preparation To move arm from transport to operational position follow the flow diagram below: bühler...
  • Page 31 bühler 4500 Square Bale Carrier Initial Loading Operation Follow the flow diagram to set machine for loading operation. IMPORTANT: Do not attempt to load two rows of large (4’ x 4’ x 8’) bales. Doing so would exceed the gross vehicle weight of the carrier.
  • Page 32 bühler 4500 Square Bale Carrier 1. After selecting bale size, the “Auto Home Position” screen appears. This menu screen is designed to automatically set (“activate”) all functions to the ready state needed for loading operation. By pressing the button corresponding to each function, the Controller will automatically activate that function.

  • Page 33: Unloading Operations

    bühler 4500 Square Bale Carrier NOTE: When four bales (if loading a single layer) are picked up (or two layers with five intermediate-sized bales each), push the entire load back against the TAIL STOPS at the back of TIPPING FRAME to minimize hitch load. This can be done either using the buttons on the Display unit or the handheld control handle.
  • Page 34 bühler 4500 Square Bale Carrier The most stable bale stack is achieved by stacking bales with the most dense side facing outward. Gravity virtually assures that as bales are being formed in the baler heavier particles end up in the bottom half of the bale, making the lower half denser (heavier) than the top.

  • Page 35: Transporting Carrier

    bühler 4500 Square Bale Carrier 4. Raise the TIPPING FRAME when the width prior to transporting. pusher is at the home position and repeat the unloading procedure by placing the second stack as close as possible to the first. NOTE: TIPPING FRAME will go about 5° past vertical position when TIPPING CYLINDERS are fully extended.

  • Page 36: Maintenance

    bühler 4500 Square Bale Carrier MAINTENANCE WARNING: Place all tractor controls in neutral, stop engine, set parking brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting or repairing bale carrier. following sections explain regular inspections adjustments.

  • Page 37: Hydraulic System

    bühler 4500 Square Bale Carrier Hydraulic System WARNING: To prevent serious injury or death from high-pressure fluid: • Relieve pressure system before repairing, adjusting disconnecting hydraulic components. • Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. •...

  • Page 38: Wheels/Tires

    bühler 4500 Square Carrier 3. Apply a SAE light machine oil (or equivalent) with a brush to ROLLER CHAIN several times during the season and especially before out of season storage. 4. Repaint top of CARRIER BEAMS regularly with Slip Plate to reduce friction, especially when handling heavier bales.

  • Page 39: Lubrication

    bühler 4500 Square Carrier Lubrication 1. All grease fittings should be lubricated before operating the bale carrier at the start of the season and daily during the season. Use a SAE multi purpose lubricant or equivalent. There are 22 fittings to lubricate: both ends each...

  • Page 40: Special Care Conditions

    bühler 4500 Square Carrier Special Care Condition To assure trouble free service, keep the machine free of any build up hay or straw, especially areas where the sensors are located. Follow the lubrication instructions regularly as indicated. To prevent rust on the CARRIER BEAMS, repaint regularly with graphite paint such as Slip Plate...

  • Page 41: During Season

    bühler 4500 Square Carrier 5. Check that tires are properly inflated. 6. Check all bolts for tightness. Replace lost or worn bolts. 7. Replace and secure safety shields. Review safety regulations. 8. Operate the bale carrier for a short time. Check that all moving parts are operating freely and that automatic loading cycle is operating as expected.

  • Page 42: Appendix List

    bühler 4500 Square Carrier APPENDIX LIST Description Appendix Page Assembly Instructions……………….…….……………………….. Hydraulic Assembly……………...…………………………………. Electrical Assembly……………...…………………………………. General Assembly……………………………………….…………. Troubleshooting Guide……………………………………………..

  • Page 43: Appendix A Assembly Instructions

    bühler 4500 Square Carrier APPENDIX A Assembly Instructions Table of Contents Description Page Carrier Final Assembly….………………………………………………………….. 44-56...
  • Page 44 bühler 4500 Square Carrier CAUTION Make sure area is clear of obstructions, well lit, and has sufficient room for safe assembly. CAUTION Ensure the 4500 Square Carrier tires and hitch are securely block. Otherwise, verify the 4500 Square Carrier is properly coupled to the drawbar on a tractor with a minimum of 25,000 LB (11340 kg).
  • Page 45 4500 Square Carrier Carrier Final Assembly, Base Frame (Part # I20090) 14 12 12 13...
  • Page 46 bühler 4500 Square Carrier Carrier Final Assembly, Base Frame (Part # I20090) ITEM QTY PART NUMBER DESCRIPTION C2700-00 MAIN FRAME ASSY HITCH WELDMENT RH I20087 HITCH WELDMENT LH I20086 C2721-00 AXLE BEAM C2719-00 REAR CYLINDER MOUNT A7004-00 TANDEM AXLE/4000-2500 ASSY C2705-00 SECOND CROSS MEMBER ASSY I20089...
  • Page 47 4500 Square Carrier Carrier Final Assembly, Motors and Chain Guide (Part # I20090) 11.0 17 12 12 18 WRAP SAFETY CHAIN AROUND LH HITCH BEAM. SECURE WITH WIRE TOPE. MAKE SURE TO PRVIDE PROTECTIVE SHEET ON HITCH BEAM TO PREVENT DAMAGE TO PAINT. DETAIL A...
  • Page 48 bühler 4500 Square Carrier Carrier Final Assembly, Motors and Chain Guide (Part # I20090) ITEM PART NUMBER DESCRIPTION I20091 CHAIN GUIDE RAIL WELDMENT I100180 U-BOLT VALVE MOUNT 4500 E2795-00 DECAL MOUNT SMV 967066 DECAL SLOW MOVING VEHICLE SIGN 81525 BOLT HEX 0.250NC X 0.750 GR5 PL 812624 WASHER 0.250 SAE FLAT BS PL 84498...
  • Page 49 4500 Square Carrier Carrier Final Assembly, Beams and Track (Part # I20090) USED ONLY FOR REAR CROSS MEMBER- BOLT PLAT (INE2700-23) TYP. DETAIL A TYP. TYP.
  • Page 50 bühler 4500 Square Carrier Carrier Final Assembly, Beams and Track (Part # I20090) ITEM QTY PART NUMBER DESCRIPTION I20079 LEFT CARRIER BEAM 4500 I20078 RIGHT CARRIER BEAM 4500 C2706-00 LEFT SLIDER BEAM C2766-00 RIGHT SLIDER BEAM E2776-00 REAR SPROCKET SHIELD 86170 BOLT HEX 0.375NC X 1.00 GR5 PL 812363...
  • Page 51 TYP. 4500 Square Carrier Final Assembly (Part # I20090), Pusher and Tipping Frame TYP. TYP. DETAIL A TYP. DETAIL B TYP. TYP. TYP. 18 17 17 16 DETAIL D TYP. DETAIL C...
  • Page 52 bühler 4500 Square Carrier Final Assembly (Part # I20090), Pusher and Tipping Frame ITEM PART NUMBER DESCRIPTION I20094 PIVOT TUBE WELD'T PIVOT CONNECTOR TUBE WELD'T I20076 I20077 TIPPING FRAME ASSY 4500 C2736-00 LH BALE EXTENSION SLEEVE C2737-00 RH BALE EXTENSION SLEEVE E2723-00 TAIL STOP 812768...
  • Page 53 4500 Square Carrier Final Assembly (Part # I20090), Tipping Frame and Arm DETAIL B DETAIL C DETAIL A 10 14...
  • Page 54 bühler 4500 Square Carrier Final Assembly (Part # I20090), Tipping Frame and Arm ITEM PART NUMBER DESCRIPTION 25106 CYL 3.5 X 36.0 INL 812363 NUT LOCK (STEEL) 0.375 GRB PL 811795 BOLT HEX 0.375NC X 2.00 GR5 PL E2912-00 PIN / HYD. CLY C2893-00 HYD CYL PIN 24879...
  • Page 55 DETAIL A 4500 Square Carrier Final Assembly (Part # I20090), Lift- and Rotating Arm TYP. TYP. BOTH CYLINDERS TYP. TYP. TYP. TYP. DETAIL C DETAIL B...

  • Page 56: Appendix B Hydraulic Assembly

    bühler 4500 Square Carrier Final Assembly (Part # I20090), Lift - and Rotating Arm ITEM PART NUMBER DESCRIPTION I20067 PIVOT ARM ASSEMBLY 4500 I20060 LIFT ARM WELD'T 24968 CYL 3.0 X 16.0 ASSY INLAND 811792 BOLT HEX 0.375 X 1.50 GR5 PL 81593 WASHER 0.375 LOCK PL 114825...
  • Page 57 bühler 4500 Square Carrier 00050714 SET SCREW, HEX SKT 00044510 SCREW, M5 X 16 86511996 NUT LOCK (NYLON) M5 CLASS 8 PL 811414 ELBOW 90 3/4 MORB X 3/4 MJIC I100221 LIFT ARM SENSOR HOLD DOWN 81529 BOLT HEX 0.250NC X 1.5LG GR2 PL...
  • Page 58 bühler 4500 Square Carrier APPENDIX B Hydraulic Assembly NOTE: 1) Seal Kits and Service Parts are only listed in the parts lists and are not indicated on the illustrations. Table of Contents Description Page Carrier Hydraulic Assembly. ……………………………………………………… 58-65 Valve Bank Assembly……………………………………………………………… Hydraulic Pressure and Return Line Assembly…….…………………………...
  • Page 59 4500 Square Carrier Carrier Hydraulic Assembly (Part # I20090), Main Lines DETAIL B DETAIL C DETAIL A RETURN PRESSURE DETAIL D...
  • Page 60 bühler 4500 Square Carrier I20090 Carrier Hydraulic Assembly (Part # ), Main Lines ITEM QTY PART NUMBER DESCRIPTION 812363 NUT LOCK (STEEL) 0.375 GRB PL 00050133 BOLT HEX 0.625NC X 2.50 GR5 PL HOSE CLAMP 3/4 4500 I100113 83000046 VALVE MANIFOLD ASSEMBLY, 4500 86170 BOLT HEX 0.375NC X 1.00 GR5 PL 9812410...
  • Page 61 4500 Square Carrier Carrier Hydraulic Assembly (Part # I20090), Motors DETAIL A M3 - A (RH) M2 - B (LH) M4 - A (LH) M1 - B (RH) DETAIL B...
  • Page 62 bühler 4500 Square Carrier I20090 Carrier Hydraulic Assembly (Part # ), Motors ITEM QTY PART NUMBER DESCRIPTION A2700-27 1/2" STEEL LINE MOUNT ASSEMBLY A2700-28 STACKING MOUNT ASSEMBLY 81094 1/2 HARDLINE JIC STD 886704 ADAPTOR STR 3/4 MJIC-MJIC 812739 HOSE 1/2X40" 3/4 -3/4 SWFJIC 115448 HOSE 1/2X24"...
  • Page 63 4500 Square Carrier Carrier Hydraulic Assembly (Part # I20090), Arm DETAIL C DETAIL D LFT2 LFT1 ROT2 ROT1 ROT2 ROT1 DETAIL B DETAIL E DETAIL A...
  • Page 64 bühler 4500 Square Carrier I20090 Carrier Hydraulic Assembly (Part # ), Arm ITEM QTY PART NUMBER DESCRIPTION A2700-27 1/2" STEEL LINE MOUNT ASSEMBLY 814097 1/2 X 108 HYD HARDLINE ROTATE ARM 29164 HOSE 1/2X44" 3/4 -3/4 SWFJIC 814098 1/2 X 108 HYD HARDLINE LIFT ARM 886704 ADAPTOR STR 3/4 MJIC-MJIC 812449...
  • Page 65 4500 Square Carrier Carrier Hydraulic Assembly (Part # I20090), Tipping Frame TLT2 TLT1 DETAIL B TLT2 TLT1 TLT1 TLT2 DETAIL A...
  • Page 66 bühler 4500 Square Carrier I20090 Carrier Hydraulic Assembly (Part # ), Tipping Frame ITEM QTY PART NUMBER DESCRIPTION 812363 NUT LOCK (STEEL) 0.375 GRB PL A2700-27 1/2" STEEL LINE MOUNT ASSEMBLY HOSE CLAMP 3/4 4500 I100113 81094 1/2 HARDLINE JIC STD 886704 ADAPTOR STR 3/4 MJIC-MJIC 812449...
  • Page 67 bühler 4500 Square Carrier Valve Bank Assembly (Part # 83000046) ITEM PART NUMBER DESCRIPTION 814442 VALVE BANK 4500 886897 ADAPTOR STR 7/8 MORB X 3/4 MJIC 814203 EPO PRESSURE SENSOR 812661 ADAPTOR STR 1 1/16MORB X 1 1/6MJIC 86502603 COUPLER QUICK 7/16 MORB 83000027 PRESSURE SNUBBER, 1/4"...
  • Page 68 bühler 4500 Square Carrier Hydraulic Pressure Line Assembly (Part # I20084) ITEM QTY PART NUMBER DESCRIPTION 813208 ADAPTOR STR 1 1/16 MJIC X 7/8 MORB 813292 MALE TIP 0.50 BODY 0.88 FORB 813428 DUST CAP 0.5 RED 115253 HOSE 3/4X88" 1-1/16 SWFJIC-SWFJIC...
  • Page 69 bühler 4500 Square Carrier Hydraulic Return Line Assembly (Part # I20085) ITEM QTY PART NUMBER DESCRIPTION 813208 ADAPTOR STR 1 1/16 MJIC X 7/8 MORB 813292 MALE TIP 0.50 BODY 0.88 FORB 813305 DUST CAP 0.5 BLACK 115253 HOSE 3/4X88" 1-1/16 SWFJIC-SWFJIC...
  • Page 70 bühler 4500 Square Carrier Carrier Hydraulic Schematic...

  • Page 71: Appendix C Electrical Assembly

    bühler 4500 Square Carrier APPENDIX C Electrical Assembly WARNING Read and understand the safety messages listed in 4500 Square Carrier operator manual. Shut off all power to unit before inspecting, servicing, adjusting or repairing the 4500 Square Carrier. Table of Contents Description Page Controller.

  • Page 72: Controller

    PWM: (33 to 4000 Hz), configurable as open or closed loop with current control; Analog voltage: open loop PWM at 4000 Hz (if driving PVE valves, reserve one output for valve power supply; this UPDATE PERFORMED BY BUHLER MANUFACTURING. output can power up to three PVEs) LATEST PROGRAM IS "BALE_WAGE_3.lhx"...

  • Page 73: Display Unit

    UPLOAD AND UPDATE OF PROGRAM PERFORMED Electrical Automotive transients ISO 7637/1-2, Automotive transients ISO 7637/3 EN 61000-6-3/EN 61000-6-2 BY BUHLER MANUFACTURING. LATEST PROGRAM emission/immunity High brightness ALARM LED and ambient light sensor integrated into keypad IS "DP610S.lhx" (09-20-2005). Note: No salvageable parts inside. Unit is completely sealed and is rated to...

  • Page 74: Bale Wagon Wire Harness

    ROTATE ARM RIGHT - PWR BW001Z-BLK-18< GROUND BW043-PNK-18> TIPPING FRAME DOWN - PWR BW050-PNK-18> PUSHER HOME - PWR Hirschmann Electronics BW051-PNK-18> SERIES/PARALLEL - PWR Buhler p/n: 814441 BW052-PNK-18> SLOW/FAST - PWR PLUG BW002E-RED-18> POWER C009-LIFT ARM DOWM C021-LIFT ARM UP BW002F-RED-18> POWER...

  • Page 75: Extension, Bale Wagon Wire Harness

    4500 Square Carrier Extension, Bale Wagon Wire Harness (P/N 83000016) SOLENOID 2 HSG Hirschmann DIN INSTALL 43650 Form A DEU DT06-2S SOCKET TERM FUSE BLOCK S2-BLK-16> HSG PAC 12033769 (OR EQUIVALENT) S2-BRN-16> CAP PAC 12033731 (OR EQUIVALENT) CONTROL 1 FUSE 10 AMPS HSG DT04-2P TERM TERM...

  • Page 76: Power Jumper Wire Harness

    bühler 4500 Square Carrier Power Jumper Wire Harness (P/N 83000041) Dimensions are in millimeters...

  • Page 77: Tractor Cab Wire Harness

    bühler 4500 Square Carrier Tractor Cab Wire Harness (P/N 814105) 6’ 6’ 6’ 6’ 6’ 6’ 6’ 6’ 10’ 10’ 10’ 10’ 1’ 1’ 1’ 1’...

  • Page 78: Control Handle Wire Harness

    bühler 4500 Square Carrier Control Handle Assembly (Part # I20093) PIN WIRE COLOR FUNCTION BLACK COMMON BROWN SQUEEZE VIOLET TIP DOWN TIP UP ORANGE PUSH BACK BLUE PUSH HOME...
  • Page 79 bühler 4500 Square Carrier Control Handle Assembly (Part # I20093) ITEM QTY PART NUMBER DESCRIPTION 22094 SWITCH HIGH PROFILE 4000 22094-01 WASHER 22094-02 22105 CONTROL HANDLE 813539 SCREW MACH 8-32 X 0.375 TR HD 813540 SCREW MACH 8-32 X 0.50 RD HD 814054 SOCKET CONNECTOR 0.062 DIA (AMP 66101-2) 814142...

  • Page 80: Wiring Diagram For Switches

    bühler 4500 Square Carrier Wiring Diagram for Switches...

  • Page 81: Appendix D General Assembly

    bühler 4500 Square Carrier APPENDIX D General Assembly Table of Contents Description Page Tandem Axle Complete Assembly……………………………………………. Tire Assembly…………………………………………………………………. Tandem Axle Assembly……………………………………………………… Hub Assembly………………………………………………………………. 84 Pusher Assembly………………………………………………………………… Roller / Chain Guide Assembly…………………………………………………. Slow Moving Vehicle Sign Assembly…………………………………………..

  • Page 82: Tandem Axle Complete Assembly

    bühler 4500 Square Carrier Tandem Axle Assembly (Part # A7004-00) Item Component Description Part # C2322-00 AXLE BEARING WELDMENT 813646 GREASE ZERK 1/4" SELF TAPPING B2700-03 TIRE ASSEMBLY B2722-00 TANDEM AXLE 4500 /4000 4500 SQUARE CARRIER...

  • Page 83: Tire Assembly

    bühler 4500 Square Carrier Tire Assembly (Part # B2700-03) Item Component Description Part # 813655 15 X 10lb X 6 BOLT P65 RIM 813656 TR-416-MS VALVE STEM WITH CAP 813657 TIRE 12.5 X 15FI 12 PLY RANGE F FARM HWY TIRE...

  • Page 84: Tandem Axle Assembly

    bühler 4500 Square Carrier Tandem Axle Assembly (Part # B2722-00) Item Component Description Part # C2722-00 TANDEM AXLE WELDMENT 81206 3/16" X 1-1/2 " COTTER PIN BLACK 813649 DUST SHIELD 813651 WASHER FLAT 1-1/32" X 2" X .188" BLK. 813673 NUT CASTLE 1.00 NF 813650 DUST CAP...

  • Page 85: Hub Assembly

    bühler 4500 Square Carrier Hub Assembly (Part # C2339-00) Item Component Description Part # 813652 6 BOLT WHEEL HUB 967205 BEARING CONE OUTER 967208 BEARING CONE INNER 967204 OIL SEAL SAE-30 813653 9/16" HUB BOLT...

  • Page 86: Pusher Assembly

    bühler 4500 Square Carrier Pusher Assembly (Part # I20088) ITEM PART NUMBER DESCRIPTION 813558 SCREW MACH M8 X 20 FLHD BRASS 813561 NUT HEX M8 BRASS E2749-00 TOP SLIDER E2750-00 SIDE SLIDER BALE PUSHER WELD'T 4500 I20080 E2792-00 TOP SLIDER PUAHER REAR 813543 SCREW MACH 0.313NC X1.50 FLHD 812362...

  • Page 87: Roller / Chain Guide Assembly

    bühler 4500 Square Carrier Roller / Chain Guide Assembly (Part # A7008-00) Item Component Description Part # 813645 BEARING / 6205LLU/25.4/3E INE7037-00 ROLLER / CHAIN GUIDE...

  • Page 88: Slow Moving Vehicle Sign Assembly

    bühler 4500 Square Carrier Slow Moving Vehicle Sign Assembly (Part # A7017-00) Item Component Description Part # E2795-00 DECAL MOUNT SLOW MOVING VEHICLE SIGN 81525 BOLT HEX 0.25 NC X 0.75 GR5PL 84498 NUT LOCK (STEEL) 0.25 GRBPL 967066 SLOW MOVING VEHICLE DECAL...

  • Page 89: Appendix E Trouble Shooting Guide

    bühler 4500 Square Carrier APPENDIX E Troubleshooting Guide Table of Contents Description Page Troubleshooting Guide…………..………………………………………………. 89-92...
  • Page 90 bühler 4500 Square Carrier Troubleshooting Guide This section contains solutions to common problems or malfunctions. If a problem arises that is not listed in this section, or if a problem remains after trying the recommended solution(s), please contact your dealer for further assistance. General Problems Suggested Solutions 1- Display unit does not turn ON...
  • Page 91 bühler 4500 Square Carrier Auto Mode Problems Suggested Solutions STEP-BY-STEP Check PUSHER and TIPPING FRAME Press SQUEEZE button, positions. PUSHER must be fully response forward at home position. If PUSHER is fully forward (“home” - position), check that front PROXIMITY SENSOR turns “ON”...
  • Page 92 bühler 4500 Square Carrier Tipping Frame might not be at “home” position (parallel to the deck). Verify and reset the Tipping Frame home position. This can be done in the Calibration Mode under the Tipping Frame Menu. If getting “Deck Full” message on display, speed sensor is not working.
  • Page 93 bühler 4500 Square Carrier 11- Lift arm “jerks” while going Re-adjust flow rate using flow control down needle valve “B” (page 92). Similar to #10, turn setting screw “IN” to reduce oil flow. 12- Clamp arm does not work First, close clamp arms and go to Diagnostic Mode.

  • Page 94: Checklist

    bühler 4500 Square Carrier CHECKLIST Pre-delivery Verify Hardware Torque Verify Rear Wheel Bolt Torque Verify Tire Pressure Inspect Bearing Seals Inspect All Lubrication Points Inspect Chain Drives Inspect Hydraulic Hoses and Electrical Harnesses Dealer Representative: Date: Customer Delivery Review safety procedures regarding 4500 Square Carrier operation and maintenance.
  • Page 95 ON, Jasper Skovde, Sweden (613) 283-1758 Chihuahua, Mexico 011-46-500-452651 011-52-158-90306 QC, Dorion Naestved, Denmark (450) 455-4840 011-45-557-29511 “ Buhler Manufacturing a partnership” Customer Support: 1-888-524-1003 1260 Clarence Ave. Box 7300 Winnipeg, MB. R3C 4E8 Ph.: (204) 661-8711 Fax: (204) 654-2503 www.buhler.com...

Table of Contents