Table Of Contents - Westerbeke 3.0 BPMG Operator's Manual

TABLE OF CONTENTS
Parts Identification BCG .................................................
2
Parts Identification BPMG ..............................................
3
Introduction ......................................................................
.4
Installation ........................................................................
6
Rigging and Lifting ...................................................... 6
Location and Mounting ................................................ 6
Raw Water Discharge ................................................... 7
Raw Water Supply Hose .............................................. 7
Fuel, Engine Oil and Engine Coolant.. ..........................
8
Fresh Water Cooled Models ......................................... 8
Control Panels • Starting/Stopping Procedure ...........
9
Remote Panel ............................................................... 9
Preparations for Initial Start-Up .................................
10
Pre-start Inspection ..................................................... 10
Fresh Water Cooled Models ....................................... 10
Safety Shutdown Switches ...........................................
11
Overspeed Switch ....................................................... 11
Main Circuit Breaker .................................................. 11
Fuses ........................................................................... 11
Exhaust Temperature Switch ...................................... 11
Low Oil Switch .......................................................... 11
High Exhaust Temperature Switch ............................. 11
Maintenance Schedule ..................................................
12
Engine Lubricating Oil ...................................................
14
Changing the Oil Filter .............................................. 14
Fuel System .....................................................................
15
Changing the Fuel Filter ............................................ 15
Fuel Pump ................................................................. 15
Cooling System ...............................................................
16
Water Pump ................................................................ 16
Water Intake Strainer .................................................. 16
Changing the Impeller ................................................ 16
Cooling System
[Fresh Water Cooled Modelst ............. .17
Raw Water Pumps
[Overhaul) ........................................ .18
Re-Assembly .............................................................. 19
Cooling System ...............................................................
20
Thermostat. ................................................................. 21
Heat Exchanger ......................................................... .21
Carburetor ........................................................................
22
DC Circuit/Battery ..........................................................
23
Shore Power Transfer Switch .......................................
23
Electronic Governor .......................................................
24
Engine Adjustments .......................................................
25
Adjusting the Drive Belt ............................................ 25
Oil Pressure ................................................................ 25
Engine Compression Test ........................................... 26
Water Pump Belt ........................................................ 26
Ignition Timing ........................................................... 26
Spark Plug .................................................................. 27
Thermostat [Raw Water Cooled Model] .................... 27
Valve Clearance .......................................................... 28
Replacing the Timing Belt ......................................... 29
Troubleshooting Guide ...................................................
30
Wiring Diagram ...............................................................
32
Generator Information ...................................................
33
BCG/BPMG Troubleshooting .........................................
.34
BCG Internal Wiring Diagram .......................................
35
lay-Up and Recommissioning ......................................
36
Flushing The Cooling System .......................................
37
Generator Specifications .............................................
.38
Metric Conversions ........................................................
39
Suggested Spare Parts .................................................
~40
*Models manufactured with heat exchangers for cooling with fresh
water/coolant or raw water cooled models that have been converted to .
fresh cooling via WESTERBEKE'S FRESH WATER COOLING KIT.
Engines & Generators
1