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Summary of Contents for RCm KILO
- Page 1 KILO KILO (33.KI.001) INSTRUCTION AND MAINTENANCE HANDBOOK 5/2015 Rev.00 RCM S.p.A. via Tiraboschi, 4 - 41043 Casinalbo - Modena - Italy Tel. +39 059 515 311 - Fax +39 059 510 783 www.rcm.it - info@rcm.it...
- Page 2 KILO...
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Page 3: Table Of Contents
• Setting of type of batteries installed PRELIMINARY OPERATIONS BEFORE STARTING THE MACHINE ELECTROMAGNETIC BRAKE BRUSHES • Disc brushes (only for KILO versions with disc brush base) • Assembly of disc brush • Disassembly of disc brush • Selection of type of disc brush •... - Page 4 INDEX PAGE SQUEEGEE • Assembly of squeegee • Disassembly of squeegee • Selection of type of squeegee rubbers • Selection table of type of squeegee rubbers • Installation/removal of squeegee rubbers TANKS • Checking recovery water tank • Filling the detergent solution tank with water (or washing water) •...
- Page 5 INDEX PAGE • Cleaning the detergent solution supply nozzle to the disc brush (KILO version with disc brush base) • Opening/Closing of the batteries holder case and disconnection of the batteries connector • Charging the batteries • Charging the batteries, for machines without on-board battery charger (Using external battery charger) •...
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Page 6: Introduction
Before performing any operation on the machine, the operators and qualifi ed technicians must carefully read the instructions in this manual. If in doubt on correct interpretation of the instructions, contact the Manufacturer RCM for any explanations. -
Page 7: Other Manuals Of Reference
Contact qualifi ed personnel or RCM Service Centres for any requirement regarding use, maintenance and repairs. Only original spare parts and accessories must be used. Contact RCM for assistance or to order spare parts and accessories, and always specify model and serial number. Changes and improvements RCM focuses on constant improvement of its products and reserves the right to make changes and improvements when deemed necessary, without having to modify the machines previously sold. -
Page 8: Symbols Used
Symbols used DANGER! Indicates a danger with risk, even deadly, for the operator. ATTENTION! Indicates a potential risk of injury for people or of damage to objects. WARNING! Indicates a warning or a note on key functions or on useful functions. Pay close attention to text blocks indi- cated by this symbol. - Page 9 • Do not use the machine for purposes other than those indicated in this manual. Only use accessories recommended by the manufacturer RCM. • Take the appropriate precautions so that hair, jewellery, and loose clothing are not caught by the machine's moving parts.
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Page 10: Description Of The Machine
Gear start and acceleration pedal. Detergent solution (or washing water) level indicator. Front, traction and steering wheel with electromagnetic brake. Rear wheels. Disc brush, or pad holder disc (KILO with disc brushes base) Batteries connector. Squeegee. 10. Brush(es) base. 11. Detergent solution (or washing water) tank. -
Page 11: Steering Wheel With Control And Commands Panel
Steering wheel with control and commands panel Control and commands panel Emergency stop button Display showing: • 3a = “Ready”: the machine is ready or “Sit Down” (sit in the seat) • 3b = Total operating hours • 3c = Power status of the batteries in % •... -
Page 12: Safety Functions
Safety functions The machine is equipped with the safety functions de- scribed as follows. Electromagnetic brake The electromagnetic brake (A) is integrated in the front wheel's traction system and keeps the machine braked when it is turned off and when it is on but stopped. The key (A1) locks/releases the brake. -
Page 13: Technical Features
TECHNICAL DATA Description (Disc brush base) Voltage Cleaning width 530 mm Drying width 600 mm Vacuum 1168 mm H2O Detergent solution (or washing water) tank capacity 65 L Disc brush rpm 175 rpm Number of disc brushes Disc brush pressure 23 Kg Washing speed 4 Km/h... -
Page 14: Accessories And Components Upon Request
ACCESSORIES AND COMPONENTS UPON REQUEST • Disc brushes in materials other than standard ones (See the chapter regarding Use the diagram for selection of type of disc brush). • Pad holder driving disc (A) and pad (B) (See the chapter regarding Use the diagram for selection of type of pad). •... -
Page 15: Wiring Diagram 1/2
WIRING DIAGRAM 1/2 Description of electrical components 7CH4Q90A: Traction board 7CFI0000: Functions board BA: Battery CB: Battery charger RC: Battery charger relay FE: Emergency stop button EV: Water solenoid valve (brushes) TX2: Traction board TX serial connection RX1: Battery charger RX serial connection RX2: Traction board RX serial connection K1: Brush contactor K2: Suction contactor... - Page 16 WIRING DIAGRAM 2/2...
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Page 17: Pushing/Towing The Machine
PUSHING/TOWING THE MACHINE When traction cannot be used (no batteries, fl at batteries, faults, etc.), the electromagnetic brake must be released as follows to push/tow the machine: • Insert the key (A1) in the appropriate seat (A2) and completely tighten it. During this operation, gently push the machine back and forth to facilitate releasing the electric brake and thus be able to manually move the machine. -
Page 18: Use
ATTENTION! Adhesive labels are applied to some points of the machine, indicating: • DANGER • ATTENTION • WARNING • CONSULTATION During reading of this manual, the operator must carefully understand the meaning of the symbols shown on the labels. Do not cover the labels for any reason and immediately replace them if damaged. BATTERIES Check/Installation of batteries on a new machine ATTENTION! -
Page 19: Preliminary Operations Before Starting The Machine
PRELIMINARY OPERATIONS BEFORE STARTING THE MACHINE ATTENTION! At each machine start-up, check that there are no foreign bodies between the brush base (A) and the machine, or between the squeegee (B) and the machine, that may obstruct the brushes base and the squeegee from lift- ing. -
Page 20: Brushes
BRUSHES Disc brushes (only for KILO disc brush base) Proceed as follows for assembly/disassembly of the disc brush (A) on the machine provided with appropriate base: ATTENTION! Always check there are no foreign bodies between the base (J) and the machine, which can obstruct lifting of the base, before activating the ignition key (B). -
Page 21: Selection Of Type Of Disc Brush
WARNING! A less than optimal selection could damage the fl oor surfaces. If in doubt, contact the RCM representative. NOTE! The table below shows a selection of the most used products. For special requirements, contact the RCM rep- resentative. -
Page 22: Pad Holder Driving Disc
Pad holder driving disc (only for KILO versions with disc brush base) Proceed as follows for assembly/disassembly of the pad holder driving disc (A) with pad (B) on the machine provided with appropriate base: Tighten/loosen the ring nut (C) to assemble/disassemble the pad (B) on the pad holder driving disc (A). -
Page 23: Selection Of Type Of Pad Holder Driving Disc
WARNING! A less than optimal selection could damage the fl oor surface. If in doubt, contact the RCM representative. NOTE! The table below shows a selection of the most used products. For special requirements, contact the RCM rep- resentative. -
Page 24: Squeegee
SQUEEGEE Proceed as follows for assembly/disassembly of the squeegee (A) on the machine: ATTENTION! Always check there are no foreign bodies between the squeegee (A) and the machine, which can obstruct lift- ing of the squeegee, before activating the ignition key (B). Assembly of squeegee Sit on the machine seat and rotate the ignition key (B) to “I”, then wait a few seconds until the caption (D) “Ready”... -
Page 25: Selection Of Type Of Squeegee Rubbers
You can perform the activity more quickly with the proper rubbers; furthermore, the cost savings from this increase in productivity can be substantial. NOTE! The table below shows a selection of the most used products. For special requirements, contact the RCM rep- resentative. SELECTION TABLE OF TYPE OF RUBBERS FOR SQUEEGEE... -
Page 26: Tanks
TANKS Checking the recovery water tank Lift the cover (A) using its grip (B) and check that the recovery water tank (C) is empty, otherwise empty it as described in the specifi c paragraph “Emptying of tanks”. Filling the detergent solution tank with water (or washing water) The tank can be fi lled in one of the following ways, depending on the inlet version on the machine. -
Page 27: Installation/Filling "5 Liter" Detergent Tank
Installation/Filling 5-litre detergent tank (“DETERSAVER” - Upon request) (version with automatic detergent feeding system) WARNING ! Use a proper detergent for the type of cleaning to be carried out. Only use low foam and non-fl ammable liquid detergents; suitable for the machine to be used. During use of detergents for cleaning fl oors, follow the instructions and warnings on the labels. -
Page 28: Starting And Stopping The Machine
If the ignition key (B) is rotated without sitting on the seat, the caption “SIT DOWN” appears in zone (D) on the display and no other machine function is available. When the display shows indications other than those described, an intervention is required from the RCM Service Centre. -
Page 29: Stopping The Machine
Stopping the machine Release the pedal (G). Press button deactivate lift respective active functions. The vacuum stops a few seconds after the relative button has been pressed in order to vacuum all of the water in the tube. Rotate the ignition key (B) to “0” and extract it. It is not necessary to lock the machine during stopping or parking as the electromagnetic brake on the front wheel automatically brakes the machine when the accelerator is activated. -
Page 30: Emptying Of Tanks
EMPTYING OF TANKS Emptying of recovery water tank Take the machine to the intended area for disposal of the recovery water, in compliance with the emission stand- ards in force. Rotate the machine's ignition key to “0” and extract it. Disengage the tube (A) from its seat and lift it above the upper edge (B) of the tank until its zone (C) is free from water, then keep it in this position and unscrew the cap (D). -
Page 31: Emptying 5-Litre Detergent Tank (Detersaver - Upon Request)
Emptying the 5-Litre detergent tank (Upon request - DETERSAVER) To empty the tank 1, proceed as follows: Remove the tube (3). Remove the elastic strap (5). Remove the tank (1) from its support (2). Open the cap (4) and empty the tank in the area designed for this purpose.. -
Page 32: Detergent Solution (Or Washing Water) Tank Level
Detergent solution (or washing water) tank level • The level of the detergent solution (or washing water) in the relative tank is visible through the transparent tube (A); the side indications (B) defi ne the amount. Recovery water tank level •... -
Page 33: After Machine Use
AFTER MACHINE USE the following activities must be carried out at the end of work after machine use. Remove and clean the brush(es) or pad holder, as described in the Maintenance chapter. Empty the tanks, as described in the specifi c paragraph. Remove and clean the squeegee, as described in the Maintenance chapter. -
Page 34: First Period Of Use
Checking the suction fi lter (Hepa). √ (2) Checking/replacing rotation belt of the brush(es) √ (2) Checking/cleaning traction chain √ (2) (1) : and after the fi rst 8 hours of operation. (2) : maintenance to be carried out by an authorised RCM Service Centre. -
Page 35: Check Of Machine Operating Hours
Check of machine operating hours Sit on the machine seat. Rotate the ignition key to “I”, then wait a few seconds until the caption (B) “READY” appears on the display (A). Zone (C) displays the number of machine operating hours. Rotate the machine's ignition key to “0”... -
Page 36: Check Of Squeegee Rubbers
Check of squeegee rubbers Disassemble and clean the squeegee, as described in the specifi c paragraph. Check that the front rubber (A) and the rear rubber (B) are intact and have no cuts and tears, otherwise re- place them as described below. Also check that the front edge (C) of the rear rubber (B) is not worn;... -
Page 37: Squeegee Height Adjustment
Squeegee height adjustment Adjustment of the squeegee height is necessary when the machine does not dry properly, leaving trails of water in the central or external areas. • To adjust the height, loosen the locknut (A) and adjust the height of the wheel (B) with the hex wrench (C); tighten the locknut (A) when adjusted. -
Page 38: Cleaning The Recovery Tank
Cleaning the recovery tank Take the machine to the intended area for disposal of the recovery water, in compliance with the emission standards in force. Rotate the machine's ignition key to “0” and extract it. If there is recovery water in the tank, empty it (see procedure in the Use chapter). Use the grip (F) to lift the tank cover (G) and wash the recovery water from the tank (H). -
Page 39: Cleaning The Suction Fi Lter
Cleaning the suction fi lter Remove the vacuum motor (see procedure in the specifi c paragraph). Remove the suction fi lter (A) from the support (B). Clean the suction fi lter with a brush and compressed air (max. 5 Bar). Replace the fi lter if worn. ATTENTION! Appropriately protect body parts (eyes, hair, hands, etc.) when cleaning with compressed air or water guns. -
Page 40: Cleaning The Detergent Solution Supply Nozzle To The Disc Brush
Cleaning the detergent solution supply nozzle to the disc brush (KILO version with disc brush base) Remove the brush (See procedure in the specifi c paragraph). By acting on the coupling hub (A) of the brush, unscrew the ring nut (B) and recover the nozzle (C) and the gasket (D). -
Page 41: Opening/Closing Of The Batteries Holder Case And Disconnection Of The Batteries Connector
Opening/Closing of the batteries holder case and disconnection of the batteries connector Proceed as follows to open the case and disconnect the connector: Rotate the ignition key to “0” and extract it. Operate on the rear side of the machine to extract the left pin (A), then rotate it a half turn to lock it in the ex- tracted position. -
Page 42: Charging The Batteries
Charging the batteries WARNING! Keeping the batteries charged lengthens their life. WARNING! When the batteries are fl at, make sure they do not remain in this condition for long as this would shorten their life. Check the battery charging status at least once a week! WARNING! For machines without on-board battery charger, use a battery charger suitable for the type of batteries in- stalled. -
Page 43: Charging The Batteries, For Machines With On-Board Battery Charger (Upon Request)
Charging the batteries, for machines with on-board battery charger (upon request) Take the machine to a suitable area to charge the batteries. Open the batteries holder case (see procedure in the previous paragraph) but do not disconnect the batteries connector (D). Only for lead batteries (WET): •... -
Page 44: Check/Replacement Of Fuses
Check/Replacement of fuses Open the batteries holder case and disconnect the batteries connector (see procedure in the previous para- graph). Remove the screw (F) with a crosshead screwdriver and the panel (G) by taking it by the handle (as shown in the photo) and disengaging it from its lower pins (H). -
Page 45: Disassembly/Assembly Of Vacuum Motor
Disassembly/assembly of the disc brush • See the procedure in the “Use” chapter, “Preliminary operations before starting the machine” paragraph. Disassembly/assembly of pad holder driving disc • See the procedure in the “Use” chapter, “Preliminary operations before starting the machine” paragraph. Disassembly/assembly of squeegee •... -
Page 46: Troubleshooting
Brushes excessively worn and do not touch the fl oor, check: The disc brush does not clean. Replace the brushes. Check the pins (E page 39) or the pins (C page 40). For further information, contact RCM Service Centres. -
Page 47: Scrapping
• Batteries • Disc brush • Tubes and parts in plastic • Electrical and electronic parts (*) (*): Especially for the scrapping of electrical and electronic parts, refer to the RCM area offi ce.
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