TATA Motors SUMO GOLD 2017 Owner's Manual & Service Book
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TATA Motors SUMO GOLD 2017 Owner's Manual & Service Book

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Summary of Contents for TATA Motors SUMO GOLD 2017

  • Page 3 SUMO GOLD SUMO GOLD SUMO GOLD SUMO GOLD SUMO GOLD CR-4 (BS-IV) & 4SPTC (BS-III) SUMO GOLD SUMO GOLD ULANCE ULANCE SUMO GOLD SUMO GOLD SUMO GOLD AMB AMB ULANCE ULANCE ULANCE CR-4 (BS-IV) Owner's Manual & Service Book Passenger Vehicle Business Unit (PVBU)
  • Page 4 • All information, illustrations and specifications contained in this manual are based on the latest product information available at the time of publication. • TATA MOTORS LIMITED reserves the right to make changes in design and specifications and/or to make additions or improvements in this product without obligation to install them on the vehicles previously sold.
  • Page 5 We recommend that all service and maintenance on your vehicle should be performed by an authorized TATA MOTORS DEALER / TATA MOTORS Authorised Service Centres (TASCs) to ensure that only latest methods and genuine replacement parts are used for continued reliability, safety and performance of your vehicle.
  • Page 6 CUSTOMER ASSISTANCE Dear Customer, You can also approach nearest TATA MOTORS dealer. A separate Dealer network address booklet is provided In our constant endeavour to provide assistance and with the Owner’s manual. complete service backup, TATA MOTORS has established an all India customer assistance centre.

  • Page 7: Table Of Contents

    CONTENTS SAFETY & SECURITY OPENING & CLOSING INSTRUMENTS & CONTROLS Important Safety Notes Driving Controls Doors Safety Guidelines Instrument Cluster Window Glasses Seat Belts Instruments (Gauges) Bonnet Child Restraint System Tell tales (Indicators) Fuel Lid Driving in Adverse Conditions Combination Switch Fascia Switches Music System Roof Lamp...
  • Page 8 CONTENTS STOWAGE & FEATURES CLIMATE CONTROLS STARTING & DRIVING Pre-driving Checks Glove Box with Cup Holder Air Vents & Distribution Safety Checks Utility Pockets HVAC Fuel Saving Tips Mobile Holders Good Driving Practices Power Socket Running-In Period Roof Grab Handle Seat &...
  • Page 9 CONTENTS EMERGENCY & BREAK DOWN MAINTENANCE & SERVICING TECHNICAL INFORMATION ASSISTANCE Hazard Warning Switch General Information Fuel Specification First Aid Kit Engine Compartment Lubricants Specification Advance Warning Triangle Engine Oil Level Coolant Specification Tool Kit Lubricants & Coolant Brake Fluid Level Jack &...
  • Page 10 CONTENTS WARRANTY - TERMS AND VEHICLE CARE CONDITIONS Vehicle Care ENVIRONMENT SAFETY Washing Waxing Polishing Interior Fabric Cleaning Paint Care Wiper Care Vehicle Parking For Long Duration...

  • Page 11: Important Safety Notes

    IMPORTANT SAFETY NOTES & SAFETY GUIDELINES SAFETY IMPORTANT SAFETY NOTES: SAFETY GUIDELINES: factors. Take rest at regular inter- vals. Safe driving depends on: In this Owner's Manual, you will find • If your vehicle is equipped with a the following safety notes. •...

  • Page 12: Seat Belts

    Clean- of injury and severity of injury in case Make sure that your seat is adjusted of an accident. TATA MOTORS ing should be carried out using mild to a good driving position and the back strongly recommends that all the soap and water only.
  • Page 13 5. The belt must not be altered or modified during use and if required to be replaced, then it should be replaced, by TATA MOTORS Authorized Service Centre only. UNLATCH 1. Buckle 2.Tongue 3.Press Button...
  • Page 14 SEAT BELTS SAFETY Lap belt: Pregnant Woman: A pregnant woman should wear a Lap- Pull the belt tongue to the desired shoulder belt and the lap portion should length. Insert it into the buckle until be worn as low as possible, below the you hear a click.

  • Page 15: Child Restraint System

    Recommended CRS position: if applicable The suitability of seat position for carriage of children and recommended category of child restraint system is shown in the table below. TATA MOTORS strongly recommends the use of Child Restraint Systems Mass group Age Group...
  • Page 16 SEAT BELTS SAFETY Storage for CRS: 3. Observe the instructions from the manufacturer of the CRS and al- Always secure CRS safely in the ve- ways keep the instruction manual hicle or stow it in the luggage in the vehicle. compartment if not being used.

  • Page 17: Driving In Adverse Conditions

    DRIVING IN ADVERSE CONDITION SAFETY DRIVING IN ADVERSE CONDITION: Driving on a Rainy Day : Night Driving : • Check brakes, steering and Driving Through Water : • Dip the head lamp for oncoming windows. traffic during night driving. Your vehicle’s engine may get •...
  • Page 18 SAFETY DRIVING IN ADVERSE CONDITION Climbing Sharp Gradients on Descending Sharp Gradients : Loose Surfaces : • Depending on the severity of the • Start off smoothly in any suitable gradient, shift into appropriate gear. gear. Apply power smoothly so that Use engine braking judiciously there is no loss of traction by over- without over-revving the engine.

  • Page 19: Opening & Closing

    KEY & ANTI-THEFT DEVICE OPENING & CLOSING KEY : immobilises the vehicle by disabling NOTE vital circuits related to engine. Do not use a locally made key, but obtain a duplicate through your TATA Please refer supplier’s instruction MOTORS Authorised Service Out- manual supplied along with the let.
  • Page 20 OPENING & CLOSING DOOR OPENING / CLOSING & WINDOW WINDING DOOR OPENING / CLOSING : WINDOW WINDING : Locking / unlocking door with key: MANUAL WINDOW WINDING : Front driver door has separate locking In some versions, power windows are facility.
  • Page 21 WINDOW WINDING OPENING & CLOSING POWER WINDOWS : (if fitted) : Glasses on all four windows of your Red light turns ‘OFF’) co-driver door vehicle can be operated by switches switch and rear doors switches cannot provided on the floor console. They be operable.
  • Page 22 OPENING & CLOSING WINDOW WINDING & BONNET OPENING / CLOSING BONNET OPENING AND CLOSING: In case of failure of cable attached to lever bonnet lock can be opened by To open pull lever. This will release inserting a screw driver from the top the bonnet lock.
  • Page 23 FUEL FILLING CAP OPENING & CLOSING OPENING & CLOSING FUEL FILLING CAP OPENING AND NOTICE CLOSING : Remove the fuel filler cap slowly as The fuel filling cap is located at the rear the fuel inside may be under on the left hand side of the vehicle. The pressure and may spray out fuel filler lid can be opened by using a suddenly, causing injury.

  • Page 24: Instruments & Controls

    INSTRUMENTS & CONTROLS COCKPIT DRIVING CONTROLS 1. A.C. Side Vents 2. Glove Box 3. A.C. Middle Vents 4. Steering Wheel 5. Instrument Cluster 6. Horn Pad 7. Accelerator Pedal 8. Brake Pedal 9. Clutch Pedal 10. Parking Brake 11. Power Window Switch (if fitted) 12.

  • Page 25: Instrument Cluster

    INSTRUMENT CLUSTER INSTRUMENTS & CONTROLS INSTRUMENT CLUSTER - VERSION-1 Speedometer Tachometer Fuel Gauge Temperature SET knob MODE knob Gauge Driver Information Display NOTE : All indicators shown may not be applicable to your vehicle.
  • Page 26 INSTRUMENTS & CONTROLS INSTRUMENT CLUSTER INSTRUMENT CLUSTER - VERSION-2 Speedometer Fuel Gauge Temperature SET knob MODE knob Gauge Driver Information Display NOTE : All indicators shown may not be applicable to your vehicle.
  • Page 27 INSTRUMENT CLUSTER - GAUGES INSTRUMENTS & CONTROLS 1. Speedometer: 2. Tachometer : 3. Fuel Gauge: Low Fuel Warning Indicator Tachometer Indicates the engine Fuel Gauge Indicates the approximate Speedometer indicates the vehicle speed in hundred of revolutions per min fuel level in the tank. speed in km/h.
  • Page 28 INSTRUMENTS & CONTROLS INSTRUMENT CLUSTER - GAUGES For checking correct fuel level, 5. Running the fuel tank too low or 4. Engine Coolant Temperature always take following precautions: empty can cause your engine to Gauge: (if provided) stall and could endanger you and 1.
  • Page 29 INSTRUMENT CLUSTER - DIGITAL DISPLAY INSTRUMENTS & CONTROLS Odometer and Trip meter (on LCD): The odometer records the total distance the vehicle has been driven. The trip meter can be used to measure the distance traveled on each trip or between fuel fillings.
  • Page 30 INSTRUMENTS & CONTROLS INSTRUMENT CLUSTER - DIGITAL DISPLAY The ‘SET’ knob is used to control the chosen function. Pressing the knob for a few seconds resets the chosen trip meter and varies the intensity level of instrument panel illumination. The panel illumination intensity varies among preset levels as follows: = Min = = = = Max...

  • Page 31: Tell Tales (Indicators)

    1. Illuminates momentarily when ignition is switched ‘ON’. (Diesel) 2. Illuminates continuously if excess water is accumulated in the (If applicable) fuel filter. Contact a TATA MOTORS Authorized Service Centre to drain the water immediately to avoid serious damage to the fuel injection system. Turn Signal Green Indicates direction indicated by the turn signal.
  • Page 32 2.Illuminates continuously if engine oil level is less than a pre- defined minimum level. Stop the vehicle as soon as safety permits and switch off the engine. Check engine oil level and top-up if required. Contact TATA MOTORS assistance before starting the engine. Battery charging Illuminates momentarily when ignition is switched ‘ON’.

  • Page 33: Combination Switch

    COMBI-SWITCH INSTRUMENTS & CONTROLS COMBI-SWITCH (RH STALK): 4. High beam : Push the Switch for- ward to select the High Beam function. Pull the lever back to se- lect the low beam. 5. High beam Flash (Spring return): To flash the high beams pull the lever towards you from the normal position with the spring force.
  • Page 34 INSTRUMENTS & CONTROLS COMBI-SWITCH COMBI-SWITCH (LH STALK): and wiper starts operating. When combi switch is released water stops immediately and wiper stops after completing two wipe cycles. 6) Intermittent wipe (- - - -) : Pull the stalk downwards to operate intermittent wipe.

  • Page 35: Fascia Switches

    FASCIA- SWITCHES INSTRUMENTS & CONTROLS FASCIA SWITCHES: 1. Blank This can be operated without Ignition ON. Press hazard warning switch to Fascia switches are provided on the 2. Blank switch ON. All outside turn signal centre console below AC / HVAC 3.
  • Page 36 INSTRUMENTS & CONTROLS FASCIA- SWITCHES 6. Front Fog lamp (Latched FASCIA SWITCHES IN AMBULANCE: switch)(if fitted) The fog lamps are provided on front bumper to improve the visibility in foggy weather or during heavy rains. The front fog lamps can be switched ‘ON’...

  • Page 37: Music System

    MUSIC SYSTEM INSTRUMENTS & CONTROLS MUSIC SYSTEM: (If fitted) USB/AUX Port (if fitted) : Micro phone : (if fitted) 1. USB: Music system is provided on the Micro phone is located on roof between centre console. To operate this sunvisors and above inner rear view External memory devices like memory system, please refer Music System mirror.
  • Page 38 INSTRUMENTS & CONTROLS ROOF LAMP ROOF LAMPS : (If fittted) Two interior roof lamps are provided for convenience. While one lamp is situated near the inside rear view mirror (IRVM), the other is located just above the passenger compartment. The individual ‘ON / OFF’...

  • Page 39: Interior Lights In Ambulance

    INTERIOR LIGHTS IN AMBULANCE INSTRUMENTS & CONTROLS INTERIOR LIGHTS : (If fittted) Two interior lamps (Tube Lights) are provided at two different locations for getting better illumination inside the cabin. 1. Centre of the roof 2. On the tail gate door The individual ON/OFF switch is provided on the tube lights itself.

  • Page 40: Stowage & Features

    STOWAGE AND FEATURES GLOVE BOX, UTILITY BOX / POCKETS & MOBILE HOLDER GLOVE BOX WITH CUP HOLDER UTILITY POCKET WITH BOTTLE MOBILE HOLDER HOLDER : The glove box is built into the dash- board, located in front of co-driver seat. Mobile holder Front utility pocket / bottle holder A mobile holder is provided on the...

  • Page 41: Power Socket

    POWER SOCKET & ROOF GRAB HANDLE STOWAGE AND FEATURES POWER SOCKET ROOF GRAB HANDLE Roof Grab Handle Power Socket for front passengers A power socket is provided on the These are provided on all seats except central console below music system. driver’s seat.

  • Page 42: Exclusive Ambulance Fitments

    STOWAGE AND FEATURES EXCLUSIVE AMBULANCE FITMENTS EXCLUSIVE AMBULANCE FIT- cupboard. It is provided with 2 straps MENTS : for holding the cylinder in position. CUPBOARD FOR MEDICAL KIT & SALINE BOTTLE HOLDER : STAND FOR OXYGEN CYLINDER : Hooks are provided on the roof rail to hang saline bottle.

  • Page 43: Fan For Patient

    EXCLUSIVE AMBULANCE FITMENTS STOWAGE AND FEATURES FAN FOR REAR PASSENGERS & STRETCHER : PATIENT : 1. Lever for Stretcher Locking / Unlocking Stretcher 2. Lever for Locking /Unlocking slide 1. Fan 2. ON/OFF Switch A detachable stretcher is provided in A revolving fan is mounted on the RH The locking of the stretcher is the rear compartment LH side for...

  • Page 44: Glove Box With Cup Holder 38 Air Vents & Distribution

    CLIMATE CONTROL AIR VENTS & MANUAL HVAC CLIMATE CONTROL Climate control regulates the temperature and humidity in the vehicle interior and filters undesirable substances out of the air. It also helps to keep windscreen clear for better visibility. Climate control can only be operated when the engine is running.

  • Page 45: Utility Pockets 38 Hvac

    AIR VENTS & DISTRIBUTION CLIMATE CONTROL AIR VENTS: HVAC CONTROLS : A. Air Distribution Control : Air vents are provided on dashboard. Air flow and its direction can be adjusted with the help of knob provided on respective vent. The air flow control knob allows you to A.
  • Page 46 CLIMATE CONTROL MANUAL HVAC B. Blower Speed control: D. Air Recirculation: E. AC ON/OFF: Press the button to Recirculation mode : turn ‘ON’ the AC Switch ‘ON’ compressor . The (Indicator light ON) : indicator light turns ‘ON’ Interior air is re- when the AC compres- circulated inside the sor is operating.
  • Page 47 MANUAL HVAC CLIMATE CONTROL Recommended basic settings of the control elements of the air conditioning system for the respective operating modes: CONTROL KNOB POSITION BUTTON POSITION A. Air Flow Direction B. Blower Speed E. AC ON / OFF C. Air Temperature D.
  • Page 48 CLIMATE CONTROL MANUAL HVAC & ROOF A.C. ROOF A. C.: (If fittted) WARNING NOTE Never leave children or adults who • • Condensation starts inside the air would normally require the conditioning unit when the air support of others alone in the conditioner is running, and is vehicle.

  • Page 49: Starting & Driving

    PRE-DRIVING CHECKS STARTING & DRIVING PRE-DRIVING CHECKS: ADJUST CHECK ENSURE 1. Tyre pressure and condition of 1. Adjust your seat position. 1. Bonnet is properly closed and tyres. locked. 2. Check adjustment of all rear view mirrors. 2. Coolant level. 2.

  • Page 50: Safety Checks

    STARTING & DRIVING SAFETY CHECKS SAFETY CHECKS Side indicators / Hazard warning First Aid Kit Ensure that all side indicators/ A first aid kit is provided in your vehicle. Windshield/wiper/windshield hazard warning lights are always in This is for use in case of minor injuries. washer working condition and they are used It should be regularly checked and...

  • Page 51: Fuel Saving Tips

    FUEL SAVING TIPS STARTING & DRIVING FUEL SAVING TIPS : Avoid incorrect tyre pressure : Under-inflated tyres result in increased Your vehicle's fuel economy is mainly running resistance of the tyres, leading dependent on your style of driving. to wastage of fuel. operate your vehicle...

  • Page 52: Good Driving Practices

    STARTING & DRIVING GOOD DRIVING PRACTICES & RUNNING-IN PERIOD GOOD DRIVING PRACTICES: When the vehicle leaves the roadway, Before you shift to reverse gear, bring do not steer sharply. Slow down your vehicle to a complete stop and • Gear shifting should be gradual slightly before pulling back into the depress the clutch pedal fully.

  • Page 53: Seat & Seat Adjustments

    SEATS & SEAT ADJUSTMENT STARTING & DRIVING FRONT SEAT ADJUSTMENTS: 1. Seat Recliner : Adjustable Head restraint (if fitted): To change the seat back rest angle, Adjustable head restraints are provided lean forward slightly and pull up the to increase the height and fix at a recliner (upper) lever.
  • Page 54 STARTING & DRIVING SEATS & SEAT ADJUSTMENT MIDDLE SEAT : (Not applicable for For fixing the rear seat back upright, Ambulance) just push back the seat in position. It will get locked by itself. CORRECTLY INCORRECTLY INCORRECTLY ADJUSTED ADJUSTED ADJUSTED The head The head restraint The head restraint...
  • Page 55 SEATS & SEAT ADJUSTMENT STARTING & DRIVING REAR SEATS : 3. Fold the seat stand. Rear Seats To open the seats follow the reverse order. Ensure stand is fully opened and Two rows of seats, single or double are vertical to the floor. provided at rear for passengers.

  • Page 56: Seats-Ambulance

    STARTING & DRIVING SEATS & SEAT ADJUSTMENT (AMBULANCE) AMBULANCE CO-DRIVER’S SEAT : AMBULANCE REAR JUMP SEAT : To open the seat follow reverse order. Ensure stand is fully opened and vertical to the floor. Rear jump seat Co-driver’s seat & ‘L’ Type locking bolt A row type cushion jump seat has been A foldable seat is provided for the co- provided in your vehicle for the rear...

  • Page 57: Rear View Mirrors

    REAR VIEW MIRRORS STARTING & DRIVING REAR VIEW MIRRORS: An antiglare mirror is fitted inside the Outer Rear View Mirror : vehicle. You can select two positions Inside Rear View Mirrors (IRVM) : by operating the knob: A. Normal position B.

  • Page 58: Sun Visors

    STARTING & DRIVING SUN VISORS & STEERING LOCK CUM IGNITION SWITCH SUN VISORS: STEERING LOCK CUM IGNITION 1. LOCK: The steering column is SWITCH : locked when the key is removed. You can insert or remove the key only in Key of ignition switch is common for this position.

  • Page 59: Gear Lever & Shifting Pattern

    GEAR LEVER & PARKING BRAKE STARTING & DRIVING In case of unsuccessful / delayed GEAR LEVER AND SHIFTING: PARKING BRAKE: engine start, kindly contact TATA MOTORS authorized service centre. NOTE The starter protection system does not allow you to crank the engine 1 3 5 until the clutch pedal is fully pressed.

  • Page 60: Brakes & Braking

    STARTING & DRIVING BRAKES & BRAKING BRAKES & BRAKING: after washing or starting in very damp NOTE or cold weather. The brake system on your vehicle is Apply the parking brake properly an advanced dual circuit, diagonal split Severe strain on the brake system: before leaving the vehicle and release vacuum assisted hydraulic brake it before moving.

  • Page 61: Stopping The Engine

    STOPPING THE ENGINE & VEHICLE PARKING STARTING & DRIVING STOPPING THE ENGINE: VEHICLE PARKING: has dropped to zero. This will lead Before switching off the engine, run the to premature turbocharger bearing • Park the vehicle in a safe place. engine in idle condition for at least 30 wear.

  • Page 62: Voice Messaging System (Vms)

    STARTING & DRIVING VOICE MESSAGING SYSTEM VOICE MESSAGING SYSTEM VMS can be switched ‘OFF’ when you Hindi language option can be activated (VMS) : (If Equipped) press and Hold MSG RES switch for by pressing and holding MSG RES more than 2 sec (allowed up to 6 sec) switch for greater than 8 sec (allowed A state -of -the- art Voice Messaging when ignition ‘ON’.
  • Page 63 VOICE MESSAGING SYSTEM STARTING & DRIVING Audio volume Attenuation feature: Terminology : Audio volume will reduce automatically Ignition cycle : Ignition off -vehicle and driver door speaker will get muted speed zero-key out – driver door open (for audio) when a message is played. and driver door closed.
  • Page 64 STARTING & DRIVING VOICE MESSAGING SYSTEM Message Language Features Function details English Hindi Welcome note Welcome note shall be played when vehicle was in ignition OFF condition for > 6 Hrs. and ignition is switched ON. Hello/ Namaskar This should be played during every igntion ON when welcome message is not played ( after completion of previous igntion cycle - engine off/vehicle speed zero/ ignition off , door open and door closed).
  • Page 65 VOICE MESSAGING SYSTEM STARTING & DRIVING Message Language Features Function details English Hindi Driver door open. 1) Door open warning if during ignition cycle, driver door open i/p is present and Vehicle speed > 5 kmph for more than 01Sec. 2) Repeat warning once every 1minute if door open i/p continues and vehicle speed >...
  • Page 66 STARTING & DRIVING VOICE MESSAGING SYSTEM Message Language Features Function details English Hindi 10 Brake oil warning This message will be announced under the following condition in the same ignition cycle. 1)First warning when low brake fluid i/p is present and ignition is switched ON, and vehicle is not moving.
  • Page 67 VOICE MESSAGING SYSTEM STARTING & DRIVING Message Language Features Function details English Hindi 14 Anti-cranking (PP) Warning when clutch pedal 90% press i/p is absent and crank signal i/p is received for >1sec. (If applicable) (If applicable) 15 See you soon When vehicle is in ignition OFF condition,hand brake i/p is ON, Parking OFF i/p, Key removed from ignition switch and Driver door open i/p is present.

  • Page 68: Hazard Warning Switch

    EMERGENCY & BREAK DOWN ASSISTANCE HAZARD WARNING SWITCH & EMERGENCY EQUIPMENTS HAZARD WARNING SWITCH : When the situation is under control EMERGENCY EQUIPMENTS : switch off the hazard warning NOTE indicator. You should be familiar with the location emergency equipments provided in the vehicle and how to use it.

  • Page 69: Advance Warning Triangle

    EMERGENCY EQUIPMENTS EMERGENCY & BREAK DOWN ASSISTANCE • Increase the distance to 150 ADVANCE WARNING TRIANGLE : meters if stranded on a highway or if the vehicle view is obscured. NOTE Tie the warning triangle with the strap firmly and keep it inside the bag to avoid rattling noise.

  • Page 70: Flat Tyre Replacement

    EMERGENCY & BREAK DOWN ASSISTANCE FLAT TYRE REPLACEMENT FLAT TYRE REPLACEMENT : SPARE WHEEL : In case of a flat tyre, reduce vehicle speed gradually, keeping it in a straight line. Move cautiously off the road to a safe place away from traffic. Park the vehicle on a level and firm ground.
  • Page 71 FLAT TYRE REPLACEMENT EMERGENCY & BREAK DOWN ASSISTANCE 4. Align one of the wheel mounting Front jacking point screw hole with the locating pin on frame while raising the spare wheel. 5. Continue to rotate the wheel winch screw in anticlockwise direction until spare wheel is raised completely.
  • Page 72 EMERGENCY & BREAK DOWN ASSISTANCE FLAT TYRE REPLACEMENT NOTE NOTE • Make sure the jack is positioned • Before using the jack, please read firmly on a level surface and the instructions on the sticker correct jacking point. provided on the jack. •...

  • Page 73: Jump Lead Start

    JUMP LEAD STARTING EMERGENCY & BREAK DOWN ASSISTANCE • Make sure that the battery • The connection of the -ve lead point JUMP LEAD STARTING : providing the jump start has the should be as far as away from the The engine with a discharged battery same rated voltage as the battery discharged battery as possible...
  • Page 74 EMERGENCY & BREAK DOWN ASSISTANCE JUMP LEAD STARTING Following order should be followed while connecting battery leads : 1. Positive (+) of Good battery to Positive (+) of discharged battery. 2. Negative (-) of Good battery to a solid metal patch attached to engine block OR unpainted metal (Engine) part which is away from the discharged battery on the...

  • Page 75: Towing The Vehicle

    TATA MOTORS the transmission. authorized dealer or a commercial When towing with the rear wheels •...
  • Page 76 EMERGENCY & BREAK DOWN ASSISTANCE TOWING THE VEHICLE Emergency towing : The towing hooks are provided on the vehicle below front and rear bumper as shown in fig.. This should be used for emergency towing only. NOTE The power steering functions only when engine is running.
  • Page 77 FUSES EMERGENCY & BREAK DOWN ASSISTANCE FUSES: Checking and Replacing Fuses: NOTE Always ensure that the spare fuses If any electrical unit in your vehicle is Your vehicle has fuse boxes at two are replenished. not functioning, check the fuses first. locations.
  • Page 78 EMERGENCY & BREAK DOWN ASSISTANCE FUSES FUSE & RELAY BOX - ENGINE COMPARTMENT NOTE : The fuse box layout is for refer- ence purpose only. Please refer the sticker provided inside the fuse box cover...
  • Page 79 FUSES EMERGENCY & BREAK DOWN ASSISTANCE FUSE & RELAY BOX - ENGINE COMPARTMENT (AMBULANCE) NOTE : The fuse box layout is for refer- ence purpose only. Please refer the sticker provided inside the fuse box cover...
  • Page 80 EMERGENCY & BREAK DOWN ASSISTANCE FUSES FUSE & RELAY BOX - CABIN (CR-4 BS-IV) Fuses box in cabin NOTE : The fuse box layout is for reference purpose only. Please refer the sticker provided inside the fuse box cover...
  • Page 81 FUSES EMERGENCY & BREAK DOWN ASSISTANCE FUSE & RELAY BOX - CABIN AMBULANCE (CR-4 BS-IV) Fuses box in cabin NOTE : The fuse box layout is for reference purpose only. Please refer the sticker provided inside the fuse box cover...
  • Page 82 EMERGENCY & BREAK DOWN ASSISTANCE FUSES FUSE & RELAY BOX - CABIN Fuses box in cabin (4SPTC - BS-III) (Below dashboard) NOTE : The fuse box layout is for reference purpose only. Please refer the sticker provided inside the fuse box cover...
  • Page 83 BULB SPECIFICATIONS EMERGENCY & BREAK DOWN ASSISTANCE BULB SPECIFICATION : DESCRIPTION BULB TYPE & SPECIFICATION Head Lamp LAMP H4 12V60/55W P43T Front Parking LAMP W5W 12V 5W Front Blinker LAMP 12V 21W BAU 15S Roof Lamp Front & Rear 12V ,10W,Festoon12V,10W. SV8.5 Engine Lamp LAMP 12V,21W BA15S P-21W E CERT ECE R-37 Registration Plate lamp...
  • Page 84 EMERGENCY & BREAK DOWN ASSISTANCE BULB REPLACEMENT BULB REPLACEMENT : Replacing headlamp bulb: explode when lit. Never touch the glass portion of the bulb with your • Lift the bonnet and remove the dust WARNING bare hands and always wear eye The engine should not be running cover by rotating anti-clockwise.
  • Page 85 BULB REPLACEMENT EMERGENCY & BREAK DOWN ASSISTANCE • Pull out the bulb from the socket. Replacing the Front Turn indicator Bulb: • Rotate the front turn signal socket plug assembly anticlockwise and pull it straight back. • Pull the bulb holder along with bulb. •...
  • Page 86 • Park your vehicle on the edge of the road, open the TVS AA, who will provide breakdown assistance including bonnet and put on the hazard warning signal. towing to the nearest TATA MOTORS Authorized Workshop through their Authorized Service Providers (ASP) • Place the advance warning triangle supplied with the vehicle approx.
  • Page 87 • Vehicle to vehicle towing or winching & towing for non • Cases involving accident, fire, theft, vandalism, riots, accident cases up to the nearest TATA MOTORS lightening, earthquake, windstorm, hail, tsunami, authorized workshop. Towing charges at actual cost unusual weather conditions, other acts of God, flood, beyond the same to be paid to the ASP in cash.
  • Page 88 • *The decision for free of charge repairs will be as per schedule as detailed in the owner’s manual. the warranty policy & procedures of TATA MOTORS LTD. and as per the interpretation of the same by ASP. • Cases involving racing, rallies, vehicle testing or You will be duly informed by the ASP &...
  • Page 89 EXCLUSION OF LIABILITIES : customer’s risk & TATA MOTORS shall not be liable • It is understood that TATA MOTORS shall be under no for any damages / claims as a result of the same. liability whatsoever in respect of any loss or •...

  • Page 90: General Information

    MAINTENANCE & SERVICING GENERAL INFORMATION Have your vehicle serviced regularly to Use only recommended fuels, lubri- WARNING help maintain its roadworthiness and cants, fluids and service parts conform- To reduce the risk of vehicle resale value. There is a large network ing to specifications.
  • Page 91 ENGINE COMPARTMENT MAINTENANCE & SERVICING ENGINE COMPARTMENT - CR-4 1. Brake Fluid Reservoir 2. Clutch Fluid Reservoir 3. Engine Compartment Lamp 4. Battery 5. Air Filter Service Indicator 6. Dip Stick - Engine Oil 7. Radiator Cap 8. Engine Oil Filler Cap 9.
  • Page 92 ENGINE COMPARTMENT MAINTENANCE & SERVICING ENGINE COMPARTMENT - 4SPTC (NOT APPLICABLE FOR AMBULANCE) 1. Brake Fluid Reservoir 2. Clutch Fluid Reservoir 3. Engine Compartment Lamp 4. Battery 5. Fuse Box 6. Air Filter Service Indicator 7. Dip Stick - Engine Oil 8.
  • Page 93 Engine Compartment pages. Pull it out again and examine the oil contact the nearest TATA MOTORS level. It should be between ‘MIN’ and authorized Service outlet. ‘MAX’ level. If not, top up with recom- mended engine oil.
  • Page 94 Windshield washer fluid container is warranty. Use recommended engine NOTE located behind the front right hand side coolant meeting the TATA MOTORS In case of emergency, a large panel and its filler neck is provided near specification. amount of water without engine...
  • Page 95 POWER STEERING FLUID LEVEL MAINTENANCE & SERVICING POWER STEERING FLUID LEVEL: Never operate the vehicle or start the (IF APPLICABLE) engine when power steering fluid level to avoid failure of the power The level of the power steering fluid steering system. must be between the MIN.
  • Page 96 MAINTENANCE & SERVICING TYRES TYRES : makes it easier for you to tell if pressure NOTE loss is caused by a tyre problem and Every time you check inflation not by variation between gauges. pressure, you should also examine tyres for damage, trapping of foreign Keeping the tyres properly inflated objects in the treads and wear.
  • Page 97 TYRES MAINTENANCE & SERVICING cause deflation of tyre and Tyre Rotation : • Replace tyre if excessive tread subsequent dislodging of tyre from wear or non uniform tyre wear is rim. noticed. 4. Maintain recommended inflation Special care for tubeless tyres : pressure.
  • Page 98 MAINTENANCE & SERVICING TYRES To help increase tyre life and distribute 3. Relocate the tyre if the weight wear more evenly you should have required to balance is more than tyres rotated at specified intervals or 140 gm. earlier depending on the operation of 4.
  • Page 99 BATTERY MAINTENANCE & SERVICING BATTERY : Clean the battery terminals with a shield or have a skilled technician terminal cleaning tool or wire brush. to do the battery maintenance. Check the battery for proper electrolyte level. Reconnect and tighten the cables, coat The battery contains sulphuric acid the terminals with petroleum jelly.
  • Page 100 MAINTENANCE & SERVICING REMOTE BATTERY REMOTE BATTERY : Battery changing procedure for Anti- theft device: Anti-theft device contains battery which is housed under the cover. 1. Open three mounting screw provided on cover with suitable tool. 3. Remove the discharged battery. 4.
  • Page 101 ON BOARD DIAGNOSTIC (OBD) MAINTENANCE & SERVICING ON BOARD DIAGNOSTIC (OBD) (co-driver’s side) which is shown in SYSTEM: the images On board Diagnostics or OBD is an automotive term referring to a vehicle’s self Diagnostic and reporting capability. The OBD system allows continuous diagnosis of the components of the vehicle correlated with emissions.
  • Page 102 THE VEHICLE : If you’re unsure about any servicing or maintenanc procedure, have it done We highly recommend that the by a TATA MOTORS Authorized following items are to be inspected Dealer / TASC. periodically. WARNING 1.
  • Page 103 SERVICE INSTRUCTIONS : Servicing of the vehicle can be The TATA SUMO GOLD has been manufactured to give you economical and done at any TATA MOTORS trouble free performance. To achieve this please follow the instructions as stated. Authorised Dealer Workshop or Your vehicle is entitled to three free services (labour only).
  • Page 104 MAINTENANCE & SERVICING SERVICE SCHEDULE MAINTENANCE SCHEDULE OPERATIONS FREQUENCY GENERAL MONTHS Wash the vehicle & clean the condenser with compressed air. Every Service x x x x x x x Check & Top up Fluids if required: Coolant, Brake / Clutch Fluid, Battery Every Service x x x x x x x...
  • Page 105 SERVICE SCHEDULE MAINTENANCE & SERVICING MAINTENANCE SCHEDULE OPERATIONS FREQUENCY MONTHS Replace Fuel prefilter cartridge (Every 30,000 Km OR 1 year, whichever is 30000 earlier) Replace Main Fuel filter (Every 60,000 Km OR 2 year, whichever is earlier) 60000 Replace EVRV filters 20000 *Replace Air filter element.
  • Page 106 MAINTENANCE & SERVICING SERVICE SCHEDULE MAINTENANCE SCHEDULE OPERATIONS FREQUENCY MONTHS Check All accessory Drive belts, adjust tension if required, replace if 20000 Km damaged (Every 20,000 Km OR 1 year, whichever is earlier ) Replace Engine Coolant (Every 60,000 km OR 2 year, whichever is earlier) Every 60,000 Clean engine breather.
  • Page 107 SERVICE SCHEDULE MAINTENANCE & SERVICING MAINTENANCE SCHEDULE OPERATIONS FREQUENCY MONTHS SUSPENSION & STEERING Wheel alignment & balancing. (Inspect if abnormal condition noticed or Every 30,000 every 30000 km whichever is earlier.) Check & apply torque on front suspension bolts if necessery. Every 10000 x x x x Check shock absorbes and bushes.
  • Page 108 MAINTENANCE & SERVICING SERVICE SCHEDULE MAINTENANCE SCHEDULE OPERATIONS FREQUENCY MONTHS HVAC Check HVAC System for satisfactory performance, attend if required. Every Service x x x x WHEEL & TYRES Tyre Rotation Every 10000 x x x x * Under severe driving conditions, additional maintenance is required. Please Refer to “Additional Maintenance Schedule under severe driving conditions”: Precautions to be taken while cleaning engine compartment : It is recommended to use dry low pressure air.

  • Page 109: Technical Information

    FUEL SPECIFICATION TECHNICAL INFORMATION FUEL (DIESEL) : Normal grade compliant diesel conform- Care should be taken that diesel and supplementary fuel ing to IS1460 or EN 590 or equivalent is recommended to are thoroughly mixed before filling. be used as fuel. Do not use premium diesels available in WARNING the market for example extra premium / Turbojet etc.

  • Page 110: Lubricants Specification

    TECHNICAL INFORMATION LUBRICANT & COOLANT SPECIFICATION Lubricants Hub bearing grease (Front) Recommended lubricants conform to the following Use Lithium base multipurpose grease. specifications : Brake and clutch fluid 1. SAE 15W40 to API CI-4 - Engine oil (CR-4 / 4SPTC) Brake fluid conforming to IS : 8654/DOT 4 is recommended.
  • Page 111 LUBRICANT & COOLANT CO-BRANDING TECHNICAL INFORMATION PLEASE USE ONLY FOLLOWING GENUINE OILS, COOLANTS , LUBRICANTS , ANTI RUST & SOUND DEADENING COATS, WINDSCREEN SEALANT, ADHESIVES & FUEL ADDITIVES BRANDED BY TATA MOTORS FOR OPTIMUM PERFORMANCE ITEM COMPANY BRAND ENGINE OIL...

  • Page 112: Technical Specifications

    TECHNICAL INFORMATION TECHNICAL SPECIFICATIONS ENGINE CR-4 (BS-IV) CLUTCH Model : TATA 3.0 CR4 Type : Single plate dry friction Type : Turbo-charged,Intercooled, Direct diaphragm type injection diesel engine. Outside diameter of : 260 mm - ( For CR-4 - BS-IV) No.
  • Page 113 TECHNICAL SPECIFICATIONS TECHNICAL INFORMATION STEERING (MECHANICAL STEERING) : WHEELS AND TYRES Type : Mechanical Steering Tyre : 215 / 75 R 15 LT Tubeless Wheel rims : 5.5 J x 15 (Steel) Ratio : 32.5 to 36.5 No. of wheels : Front - 2, Rear - 2, Spare -1 Steering wheel : 420 mm dia.
  • Page 114 TECHNICAL INFORMATION TECHNICAL SPECIFICATIONS Main Chassis Dimensions ; As per ISO : 612 in mm (Nominal) (Tolerances as per INTEREUROPE STVZO) Wheel base : 2425 Track front : 1496 Track rear : 1461 Overall Length : 4258 Max. width : 1700 Front Overhang : 827 Rear Overhang...

  • Page 115: Vehicle Dimensions

    VEHICLE DIMENSIONS TECHNICAL INFORMATION...

  • Page 116: Identification Plates

    TECHNICAL INFORMATION IDENTIFICATION PLATES Chassis number on frame 1. Chassis number plate (4SPTC- BS-III) 1. Chassis number plate (CR-4 BS-IV) 2. Body Shell (Cab) no. plate (4SPTC- BS-III) 2. Body Shell (Cab) no. plate (CR-4 BS-IV) Gear box number Chassis number (Ambulance) Engine number...
  • Page 117 IDENTIFICATION PLATES TECHNICAL INFORMATION Rear axle number...

  • Page 118: Vehicle Care

    VEHICLE CARE VEHICLE CARE & WASHING VEHICLE CARE : 3. To avoid scratches, please wear Bar) at electrical devices and soft gloves . Remove finger rings, connecter during wasing. This is to Your vehicle is subjected to many nails, wrist watch while washing. prevent malfunction / failure of external influences such as climate, electrical systemdue to water...

  • Page 119: Vehicle Care

    WAXING & POLISHING VEHICLE CARE INTERIOR FABRIC CLEANING TIPS: NOTE NOTE 1. Stains should treated Avoid wiping of painted surface in Do not attempt to rip or tamper the immediately. If left for a long time, dry condition as it may leave tag.

  • Page 120: Paint Care

    VEHICLE CARE PAINT CARE & WIPER CARE PAINT CARE : PERIODIC INSPECTION : WIPER CARE : Wiper blade attack angle on windshield FOLLOWING GUIDELINES WILL Regularly inspect your vehicle for • glass should be 90 i.e. perpendicu- HELP YOU TO PROTECT YOUR any damage in the paint film such VEHICLE FROM CORROSION deep...

  • Page 121: Vehicle Parking For Long Duration

    VEHICLE PARKING FOR LONG DURATION VEHICLE CARE VEHICLE PARKING AT ONE PLACE 7. Slightly open the windows. FOR LONG DURATION ( Non use 8. Cover the vehicle with a cloth or maintenances) : perforated plastic sheet. Do not use sheets of imperforated plastic If you want to park your vehicle at as they do not allow moisture on one place for long duration,...

  • Page 122: Conditions

    WARRANTY - TERMS & CONDITIONS We WARRANT each TATA SUMO GOLD vehicles & parts will assist the purchaser in taking up the complaint thereof manufactured by us to be free from defect in material with the respective manufacturers and their decision and workmanship, subject to the following terms &...
  • Page 123 WARRANTY - TERMS & CONDITIONS head lamps focussing, fastener retightening, wheel 9. The buyer shall have no other rights except those set balancing, tyre rotation, adjustment of valve clearance, out above and have, particular, no right to repudiate the fuel timing, ignition timing and consumables like bulbs, sale, or any agreement or to claim any reduction in the fuel filters and oil filters etc.

  • Page 124: Environment Safety

    ENVIRONMENT SAFETY TATA MOTORS LTD. is committed to produce vehicles Switch off the engine during long stops at traffic  jams or signals. If you need to keep the engine using environmentally sustainable technology. A number running, avoid unnecessary revving it up or stopping of features have been incorporated in Tata Motors and starting.
  • Page 125 Ensure that fuel filter, oil filter and breather are All filters such as air, oil and fuel filters (check checked periodically and replaced, if required, as periodically) recommended by TATA MOTORS. Turbocharger and intercooler (if fitted)  Do not pour used oils or coolants into the sewage Catalytic converter (if fitted) drains, garden soil or open streams.
  • Page 127 At the time of delivery of vehicle, please ensure that Chassis No........pre-delivery inspection has been carried out as per details Engine No........given in the SERVICE SCHEDULE. Gear Box No........FREE FREE FREE FREE FREE FREE FREE FREE FREE...

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