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Installation & Service
D10-991-2400B
Models:
D-10 and G-10
W0215B
WANNER ENGINEERING, INC.
1204 Chestnut Avenue, Minneapolis, MN 55403
TEL: (612) 332- 5681 FA X: (612) 332- 6937
TOLL-FREE FAX [US only]: (800) 332-6812
www.hydra-cell.com
email: sales@wannereng.com
W0214B
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Summary of Contents for Hydra-Cell D-10
- Page 1 Installation & Service D10-991-2400B Models: D-10 and G-10 W0215B WANNER ENGINEERING, INC. 1204 Chestnut Avenue, Minneapolis, MN 55403 TEL: (612) 332- 5681 FA X: (612) 332- 6937 TOLL-FREE FAX [US only]: (800) 332-6812 www.hydra-cell.com email: sales@wannereng.com W0214B...
- Page 2 Polypropylene: 120°F (49°C); Kynar, Celcon & Slurry Duty: 140°F (60°C) – consult factory for tempera- tures above 120°F (49°C) Inlet Port D-10: 1 inch NPT G-10: 1 inch BSPT Discharge Port D-10: 3/4 inch NPT G-10: 3/4 inch BSPT Shaft Diameter 7/8 inch (22.22 mm)
- Page 3 W0236 D/G-10-S * Specifications depict D/G-10 metallic and non-metallic pump head models only. Contact factory or visit our web site (www. hydra-cell.com) for performance specifications on slurry duty (SD) models. D/G-10-I 200 400 600 800 1000 1200 1400 1600 1800...
- Page 4 Models with Metallic Pumping Head Brass Cast Iron 316 Stainless Steel Nickel Alloy (C Series) 3.91 2.82 4.67 (99.2) (71.5) (118.7) Outlet D-10: 3/4" NPT G-10: 3/4" BSPT Ø7.27 (184.6) 9.42 Ø0.875 (239.2) Inlet D-10: 1" NPT (22.23) G-10: 1" BSPT 0.187 (4.74)
- Page 5 D/G-10 Installation Location Important Precautions Locate the pump as close to the supply source as possible. Adequate Fluid Supply. To avoid cavitation and Install it in a lighted clean space where it will be easy to inspect premature pump failure, be sure that the pump will have and maintain.
- Page 6 C = Constant determined by type of pump — use 0.066 for If a line strainer is used in the system install it in the inlet line the D-10 and G-10 Hydra-Cell pumps to the supply tank. K = Constant to compensate for compressibility of the fluid —...
- Page 7 D/G-10 Installation Discharge Piping Net Positive Suction Head Hose and Routing NPSHa must be equal to or greater than NPSHr. If not, the Use the shortest, most-direct route for the discharge line. pressure in the pump inlet will be lower than the vapor pressure of the fluid —...
- Page 8 D/G-10 Installation Before Initial Start-Up Initial Start-Up Procedure Before you start the pump, be sure that: 1. Turn on power to pump motor. 2. Check inlet pressure or vacuum. To maintain maximum flow, • All shutoff valves are open, and the pump has an adequate inlet vacuum must not exceed 7 in.
- Page 9 D/G-10 Maintenance NOTE: The numbers in parentheses are the Reference Numbers on the exploded view illustrations found in this manual and in the Parts Manual. When changing, remove the drain plug cap (34) at the bottom of the pump so all oil and accumulated sediment will drain out. Daily CAUTION: Do not turn the drive shaft while the oil reservoir Check oil level and condition of oil.
- Page 10 D/G-10 Service (Fluid End) Model D-10/G-10 NOTE: The numbers in parentheses are the Reference Numbers on the exploded view illustrations found in this With Non-Metallic Pump Head* manual and also in the Parts Manual. This section explains how to disassemble and inspect all easily-serviceable parts of the pump.
- Page 11 D/G-10 Service (Fluid End) Valve Assemblies with Metal Retainers Valve Assemblies with non-Metallic Retainers W0216B D10-991-2400B...
- Page 12 D/G-10 Service (Fluid End) 2. Inspect Valves (10-15, 39) 3. Inspect and Replace Diaphragms (20) *NOTE: For non-metallic slurry duty pumps, see the insert to this manual for fluid valve service (Step 2), then proceed If necessary to service the diaphragms, remove the two socket- to Step 3 in this manual for remaining service steps.
- Page 13 (which pumps piston). Shaft c. Wipe excess oil from cylinder casting (24) and diaphragms (20). rotator is included in the Hydra-Cell Tool Kit. Keep pressure d. Ensure that oil is 1 inch (25 mm) from top of fill port.
- Page 14 Method #2 (head pressure greater than 2 psi) This simple and clean method of priming Hydra-cells requires MODEL D-10 an inlet head pressure of at least 5 feet (1.5 m) or 2 psi (.14 bar). Pressure source is required to hold diaphragms back while NOTE: Use bolt (29) protruding through cylinder casting at piston moves to force out air.
- Page 15 D/G-10 Service (Hydraulic End) W0218B D10-991-2400B...
- Page 16 D/G-10 Service (Hydraulic End) 2. Disassemble Pistons NOTE: The numbers in parentheses are the Reference Numbers on the exploded view illustrations found in this a. With pump housing removed (see above), turn unit over and manual and also in the Parts Manual. set it on flat surface, piston side down.
- Page 17 D/G-10 Service (Hydraulic End) 7. Install Plungers e. Using petroleum jelly or grease to retain it, install O-ring (65) and slide housing (30) down over shaft. Be sure holes in NOTE: If the plungers (21) have been removed from the housing and the cylinder housing are properly aligned.
- Page 18 D/G-10 Troubleshooting Cavitation Pump Runs Rough • Inadequate fluid supply because: • Worn pump valves — Inlet line collapsed or clogged • Air lock in outlet system — Clogged line strainer • Oil level low — Inlet line too small or too long •...
- Page 19 D/G-10 Troubleshooting Water (or Process Fluid) Pulsations NOTE: Small pulsations are normal in single-acting pumps with multiple pumping chambers. • Foreign object lodged in pump valve • Loss of prime in hydraulic cell because of low oil level • Air in suction line •...
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Page 20: Limited Warranty
WANNER ENGINEERING, INC. 1204 Chestnut Avenue, Minneapolis, MN 55403 TEL: (612) 332- 5681 FA X: (612) 332- 6937 TOLL-FREE FAX [US only]: (800) 332-6812 www.hydra-cell.com email: sales@wannereng.com © 2004 Wanner Engineering, Inc. Printed in USA D10-991-2400B 5/2004, Revised 4/2008...
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Questions and answers
how to drain oil
To drain oil from a Hydra-Cell D-10 pump:
1. Remove the oil drain cap and allow all oil and contaminants to drain out.
2. Fill the reservoir with kerosene or solvent, manually turn the pump shaft to circulate the fluid, and then drain it.
- Caution: If using EPDM diaphragms or food-grade oil, do not use kerosene or solvents. Instead, flush with the same lubricant that is in the reservoir.
3. Repeat the flushing procedure if necessary.
4. Fill the reservoir with fresh oil and manually turn the pump shaft to circulate it.
This answer is automatically generated