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Hydra-Cell T100S Installation, Operation & Maintenance Manual

T100 series high pressure industrial pump
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Installation, Operation & Maintenance
177-998D
T100 Series High Pressure
Model: T100S
W0542B
1204 Chestnut Avenue, Minneapolis, MN
55403
T e l : ( 6 1 2 ) 3 3 2 - 5 6 8 1
F a x : ( 6 1 2 ) 3 3 2 - 6 9 3 7
Toll-free fax [US only]: (800) 332-6812
www.hydra-cell.com/metering
email: sales@wannereng.com

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Summary of Contents for Hydra-Cell T100S

  • Page 1 Installation, Operation & Maintenance 177-998D T100 Series High Pressure Model: T100S W0542B 1204 Chestnut Avenue, Minneapolis, MN 55403 T e l : ( 6 1 2 ) 3 3 2 - 5 6 8 1 F a x : ( 6 1 2 ) 3 3 2 - 6 9 3 7 Toll-free fax [US only]: (800) 332-6812 www.hydra-cell.com/metering...
  • Page 2 W0542B Crankshaft Power End Parts ..............22 Fluid End Oil Drain Plug Torque Specifications ............24 Hydraulic Section T100S Tool Kit Parts .............25 Pump Storage ...............25 Inlet Replacement Parts Kits ............26 Warranty ................27 T100 Series High - Specifications Maximum Pressure: 5000 psi (345 bar) T100 Series High Specifications (Cont’d)
  • Page 3 120.0 115.0 30.0 500 psi (34 bar) 5.25 110.0 2500 psi (172 bar) 5000 psi (345 bar) 105.0 27.5 100.0 95.0 4.75 25.0 90.0 T100S 85.0 22.5 80.0 4.25 20.0 75.0 T100S 70.0 17.5 65.0 3.75 W0541B 60.0 15.0 55.0 50.0...
  • Page 4 T100 Series High Pressure - Dimensions inches (mm) Center of mass 4.83 (123) 3.50 Minimum full key (89) 0.75 X 0.75 Keyway (19.05 X 19.05) Ø 3.00 (76) W0529B 16.50 (419) 29.11 (739) Front View W0530B 42.55 (1081) Top View 177-998D...
  • Page 5 T100 Series High - Dimensions (Cont’d) inches (mm) Center of mass Outlet: ASME 16.5 1-1/4˝ Class 2500 lbs RTJ 18.6 (4X 1-8 UNC-2B) (473) Both Sides 14.1 12.30 (358) (312) (208) 5.54 (141) W0531B 10.92 Inlet: (277) ASME B16.5 2˝ Class 300 lbs FF (8X 5/8-11 UNC-2B) 13.92 Both Sides...
  • Page 6 T100 Series High Pressure - Installation Location Important Precautions Locate the pump as close to the fluid supply source as Adequate Fluid Supply. To avoid cavitation and premature pump failure, possible. be sure that the pump will have an adequate fluid supply and that the inlet Install it in a lighted clean space where it will be easy line will not be obstructed.
  • Page 7 Subtract this figure from the NPSHa, and compare the result to takes five minutes to escape from water, 5 x 45 = 225 gallons the NPSHr of the Hydra-Cell pump. for a recommended supply tank size. = (L x V x N x C) ÷ (K x G)
  • Page 8 T100 Series High - Installation (Cont’d) • Use at least 2.5 in. (63 mm) I.D. inlet hose Adjust the pressure relief valve to no more than 10% over the maximum working pressure of the system. • Use suction hose (low-pressure hose, non collapsing) for the inlet lines Route the bypass line to the supply tank.
  • Page 9 Change the oil after the first 500 hours of operation; New Hydra-Oil and then every 2000 hours or six months, whichever Wanner T100S Tool Kit (see T100S Tool Kit Parts) comes first. Note: Hydra-Cell T100S Series Pumps come standard with 10W30 motor oil.
  • Page 10 T100 Series High - Fluid End Service Outlet Check Valve Disassembly This section explains how to disassemble and inspect all easily- serviceable parts of the pump. Note: Removal of Inlet Check Valves first will make removal Note: The numbers in parentheses are the Reference of Outlet Check Valves easier.
  • Page 11 (91). d. Remove eight hex nuts (26) from fluid end of pump. Install four 177-393 Extender Studs from T100S Tool Kit on studs (20). Carefully slide manifold (88) forward along extender studs to allow access to diaphragm plate (52).
  • Page 12 T100 High - Hydraulic Section Service (Cont’d) Hydraulic Section Diaphragm Plate Disassembly Disassembly (Cont’d) WARNING: Manifold (88) and assembled parts weigh over 200 pounds and are a two man lift. Use care in handling to prevent personal injury or damage to Bias Rod Disassembly equipment.
  • Page 13 Ensure diaphragm Note: To ease handling of diaphragm plate, install beads are seated. two Eyebolts (177-058) from T100S Tool Kit in place of two Setscrews (56) on top of diaphragm plate. b. Carefully slide manifold (88) onto pump studs. If used, remove four 177-393 Extender Studs from pump.
  • Page 14 T100 High - Power End Service Power End Disassembly Crankshaft Removal a. Remove six cap screws (16) from one side of pump attaching WARNING: Crankcase (2) and assembled parts weigh seal and bearing assembly (assembled items 6, 7, 9, 11, 15, over 400 pounds (181 kg) and are a two man lift.
  • Page 15 T100 High - Power End Service (Cont’d) Power End Assembly Crankshaft Installation a. Install one seal and bearing assembly to either side of WARNING: Crankcase (2) and assembled parts weigh crankcase (2) using six screws (15). Crankshaft (1) will be over 400 pounds (181 kg) and are a two man lift.
  • Page 16 T100 Series High Pressure - Troubleshooting Float Switch Back Cover Assembly (Cont'd) • Cracked suction hose • Empty supply tank b. Install eight screws (45) alternately through assembled • Excessive aeration and turbulence in supply tank frame into back cover (12) until snug. •...
  • Page 17 T100 Series - Oil Level Monitor Oil Level Monitor Float Switch Note: The oil level should always be visible between the high and low oil marks viewed on sight glass (42). If the Conditions and Wiring Diagram oil level reaches the high or low mark, the float switch will be activated.
  • Page 18 T100 Series High - Fluid End Parts W0542B Fluid End Metalic Detail A Outlet Valve See Detail A Inlet Valve See Detail A W0533B Note: for torque values refer to the Torque Specification Table. 177-998D...
  • Page 19 T100 Series High - Fluid End Parts (Cont’d) Ref. Quantity/ No. Part Number Description Pump 14 177-059 Eyebolt, M20 ........2 26 177-152 Nut, Hex, M27 ........8 88 177-210-04 Manifold, 316L SST ......1 177-210-11 Manifold, NAB ........1 89 177-207-01 Plug, Inlet support, Austenitic SST ..3 90 177-227-01 O-ring, Buna-N ........3 177-227-02...
  • Page 20 T100 Series High - Hydraulic Section Parts W0542B Hydraulic Section W0534E Rear View Note: for torque values refer to the Torque Specification Table. 177-998D...
  • Page 21 T100 High - Hydraulic Section Parts (Cont’d) Ref. Quantity/ No. Part Number Description Pump 24 177-013 Gasket, Diaphragm plate ....1 52 177-201-02 Plate, Diaphragm, T100 High .....1 53 177-229 Cylinder, S ...........3 54 177-231 Plug, Diaphragm plate ......3 55 C22-016-2110 O-ring, Buna-N ........3 56 177-117 Setscrew, M10, 10 mm ......2...
  • Page 22 T100 Series High - Power End Parts W0542B Power End Note: for torque values refer to the Torque Specification Table. 177-998D...
  • Page 23 T100 Series High - Power End Parts (Cont’d) Ref. Quantity/ Ref. Quantity/ No. Part Number Description Pump No. Part Number Description Pump 177-002-06 Crankshaft, Forged ......1 32 177-912 Dipstick ..........1 177-001-02 Crankcase ..........1 35 209-701 Fitting, 5/8 Tube ........1 177-003-02 Connecting Rod Assembly ....3 36 209-711 Tube, 5/8 x 22 1/2 x .049 .....1...
  • Page 24 T100 Series High - Torque Specifications Torque Specifications for the T100S Torque Specification Table Reference Number Torque Specification (N-m) Loctite No. Part Number Description ft-lbs (136) 177-003-02 Bolts, Connecting Rod Assembly 300 ft-lbs (407) 177-059 Eyebolt, M20 ft-lbs (16) 177-048...
  • Page 25 These tools are used to assist in the repair and maintenance of the T100S. See the After Shut Down of the pump: maintenance sections of this manual for specific application.
  • Page 26 Description Quantity T100 For all T100 Series Pumps 177-260-__ Diaphragm Performance 177-238 Ring, Back-up High Pressure (T100S) 100-217-__ O-ring Kit Designator Diaphragm Kit Valve Kit T100 High Pressure Kit V Contents Pump Head Material Metallic Pump Head Version Part Number* *...
  • Page 27 T100 Series High Pressure - Warranty Limited Warranty Wanner Engineering, Inc. extends to the original purchaser of equipment manufactured by it and bearing its name, a limited one-year warranty from the date of purchase against defects in material or workmanship, provided that the equipment is installed and operated in accordance with the recommendations and instructions of Wanner Engineering, Inc.
  • Page 28 World Headquarters & Manufacturing Wanner Engineering, Inc 1204 Chestnut Avenue, Minneapolis, MN 55403 USA Phone: 612-332-5681 ● Fax: 612-332-6937 Toll-Free Fax (USA): 800-332-6812 Email: sales@wannereng.com www.Hydra-Cell.com 207 US Highway 281 Wichita Falls, TX 76310 USA Phone: 940-322-7111 Toll-Free Fax: 800-234-1384 Email: sales@wannereng.com www.Hydra-Cell.com Latin American Office São Paulo, Brazil...