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T M
P100 Metering Pump
Installation, Operation & Maintenance
P100-991-2400C
W0032B
Metallic pump shown
1204 Chestnut Avenue, Minneapolis, MN
55403
Te l : (6 1 2) 3 3 2 - 5 6 8 1
F a x : (6 1 2) 3 3 2 - 6 9 3 7
Toll-free fax [US only]: (800) 332-6812
www.hydra-cell.com/metering
email: sales@wannereng.com
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Summary of Contents for Hydra-Cell P100
- Page 1 P100 Metering Pump Installation, Operation & Maintenance P100-991-2400C W0032B Metallic pump shown 1204 Chestnut Avenue, Minneapolis, MN 55403 Te l : (6 1 2) 3 3 2 - 5 6 8 1 F a x : (6 1 2) 3 3 2 - 6 9 3 7 Toll-free fax [US only]: (800) 332-6812 www.hydra-cell.com/metering...
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Page 2: Component Identification
Linearity ±3% Due to their multiple diaphragm design, the P Series Repeatability ±3% metering pumps, with the exception of the P100, provide virtually Maximum Pressure “pulse-free” linear flow. Unlike conventional single diaphragm Metallic Heads: 1500 psi (103 bar) metering pumps, this linear flow reduces the need for pulsation... - Page 3 P100 Specifications (Cont’d) Performance Maximum Flow at Designated Pressure - Imperial All Pumps (gph) Metallic Pump Heads Only (gph) Pump Gear Motor Ratio 100 psi 250 psi 500 psi 1000 psi 1500 psi 1.086 (½) 1.077 (¾) 1.058 (¾) 1.015 (¾) 0.981 (¾)
- Page 4 P100 Dimensions P100 Models: Metallic and Non-Metallic Ø0.41 (4X) (10.4) 5.40 (137.2) 4.50 (114.3) 9.36 (237.8) 5.75 (146.1) 7.27 (184.7) 3/8" NPT or 1/2" NPT or 3/8" BSPT 1/2" BSPT 3.47 (88.1) 2.10 (53.3) 0.26 (6.7) W0035A 5.40 (137.2) 0.78 7.90...
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Page 5: Important Precautions
Safety Guards. Follow all codes and regulations regarding using an inverter duty constant torque motor and VFD. Flow installation and operation of the pumping system. rate functions can also be easily controlled using the Hydra-Cell Control Freak and appropriate motor. Shut-Off Valves. Never install shut-off valves between the pump and relief valve, or in the regulator bypass line. -
Page 6: Safety Precautions
Select pipe or hose with a working pressure rating of at least When installing a Hydra-Cell pump in conjunction with a motor 1.5 times the maximum system pressure. Example: Select a or motor and frequency controller the relevant manuals must 1500 psi (103 bar) W.P. -
Page 7: Initial Start-Up Procedure
P100 Installation (Cont’d) Initial Start-Up Procedure Calibration Note: The numbers in parentheses are Reference Numbers Note: Each metering pump or pump system must be calibrated located in the Parts List exploded views of this manual. to determine the pump speed required for the desired flow rate. - Page 8 P100 Fluid End Service 3. Inspect and Replace Note: The reference numbers in parentheses are shown in the Fluid End Parts List. Diaphragm (22) This section explains how to disassemble and inspect all easily- serviceable parts of the pump fluid end.
- Page 9 P100 Fluid End Service (Cont’d) 4. Flush Contaminant from 6. Reinstall Valve Plate (21) and Hydraulic End Support Plate (2) / Manifold (3) (Only if diaphragm has ruptured) Note: Support Plate is used on non-metallic pumps only. a. Reinstall valve plate (21) on diaphragm plate (24).
- Page 10 P100 Fluid End Parts List W0037A Piston Assembly (see Detail A) Valve Assemblies (see Detail B) Detail A (Piston Assembly) W0038A (see Detail C) Detail C (Nonmetallic Pump Head) Detail “B” (Valve Assemblies) W0040A Outlet Valve W0039A Plastic Retainer Plastic...
- Page 11 P100 Fluid End Parts List (Cont’d) Ref. Quantity/ Ref. Quantity/ No. Part Number Description Pump No. Part Number Description Pump 15 D10-021-1011 Inlet Valve, Nitronic ......1 G20-024-2011 Bolt, Hex-hd, SST........8 D10-021-1017 Inlet Valve, Hastelloy C .......1 F20-100-1033 Plate, Manifold support* ......1 D10-021-3300 Inlet Valve, Ceramic ......1...
- Page 12 P100 Hydraulic End Parts Lists Ref. Quantity/ Hydraulic End Service No. Part Number Description Pump CAUTION: Disassembly of the hydraulic end of the pump 52 G20-086-2010 Screw, Cap, hex-hd, flange ....6 should be performed only by a qualified technician. For 53 F20-036-2110 O-ring, Back cover screw, Buna-N ..6...
- Page 13 Ref. Quantity/ No. Part Number Description Pump No. Part Number Description Pump P100 Pump Assembly, NPT .... Ref F20-120-1030 Adapter, P100 Pump ......1 P100 Pump Assembly, BPST ..Ref 100-914 Screw, 5/16-18 x .75, HHCS ....4 112-580 Shaft, P100/P200........1 G20-089-2020 Screw, M5 x 16 mm, FHS....6...
- Page 14 P100 Troubleshooting Problem Probable Cause Solution No power. Supply correct power according to motor requirements. Blown fuse/tripped circuit Replace/reset, eliminate circuit overload. breaker. Shaft coupling to pump not in Install proper coupling hardware (see parts list). place. Motor/Pump Current overload - motor.
- Page 15 Elgiloy / Ceramic Hastelloy C / Ceramic ® The P100 Tool Kit (Part No. A03-175-1105) contains the tools Not included in Diaphragm Kit listed below. These tools are used to assist in the repair and * Includes Hydraulic End Oil maintenance of the P100.
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Page 16: Limited Warranty
Email: sales@wannerint.com www.Hydra-Cell.eu Wanner Pumps Ltd. Wanner Pumps Ltd. Kowloon - Hong Kong Phone: +852 3428 6534 Email: sales@wannerpumps.com www.WannerPumps.com Shanghai - China Phone: +86-21-6876 3700 Email: sales@wannerpumps.com www.WannerPumps.com © 2005 Wanner Engineering, Inc. Printed in USA P100-991-2400C 8/2005, Revised 3/2016...
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