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Sears 831.159231 Owner's Manual page 5

Cross training system

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.
6
,
.
9,
Press four Large Bushings
(15) into the Support Arm
(671.
Tap a 1/2" Dome Cap (24) onto one end of the 9 1/4"
Axle (71). Liberally
grease
the Axle, Turn the Support
Arm(67)
so the decal is away from the Frame (1):,
Insert the 9 1;_4"Axle through
the Support
Arm and the
Frame as Shown, Tap a 1/2" Dome Cap (24) onto the
other end of the Axle.
Wet the lower end of the Left Butterfly
Arm (65) and
the inside of a Butterfly
Pad (61) with soapy water.
(The Butterfly
Pads are similar to the Ab Arm Pad [not "
shown], but the Butterfly
Pads have larger holes in the
center.) Slide the Pad onto the Butterfly
Arm until it is
6" from the lower end. Attach
an Arm Handle (62) to
the Butterfly Arm with a 3/4" Tap Screw (64).
Grease the post of the Left Butterfly
Arm (65). Insert
the post into the Support
Arm (67) and tap a 3/4"
Dome Cap (14) onto the post. Insert a Pull Pin (68)
into the Support
Arm (67) and the Left Butterfly Arm.
Attach the Right Butterfly Arm (66) in the same manner.
Remove
the Bolt and Nut securing
the Butterfly Cables
(77) to the Frame (1). Do not release
the Cables
until completing
this assembly
step.
Center a pulley Sleeve
(69) in a Pulley (5). Slide the
Pulley and a 3/8" Washer
(51) onto a 3/8" x 1 3/4" Bolt
(18). Lay the left Butterfly
Cable
(77) over the Pulley.
Insert the Bolt through
the bracket
on the left side of
the Frame (1) (see the inset drawing).
Make sure that
the Butterfly
Cable is between
the Pulley and the indi-
cated tab. "13ghten a 3/8" Nylock
Nut (6) onto the Bolt.
Attach the left Butterfly
Cable
(77) to the Left Butterfly
Arm (65) with a 5/16" x 1" Bolt (53) and 5/16" Nylock
Nut (45). Do not overtighten
the Nut or the Cable
will be damaged.
The Cable
should
swivel
freely.
Attach the right Butterfly
Cable
(77) to the Right
Butterfly Arm (66) in the same manner.
Attach the Ab Seat (20) to the Ab Frame (3) with four
1/4" x 3/4" Bolts (8) and 1/4" Lock Washers
(7). Press
a I 1/2" x 1 1/2" Inner Cap (19) into the Ab Frame.
Place the Ab Frame (3) over the two indicated
3/8" x
2 1/2" Carriage
Bolts (87) in theStabilizer
(2). Finger
.tighten
two 3/8" Nuts (89) with 3/8" Lock Washers
(88)
onto the Carriage
Bolts.
Attach the other end of the AI_ Frame
(3) to the Frame
(1) with two 3/8" x 3" Bolts (38) and 3/8" Nylock Nuts
(6). Tighten
the four
Nuts described
In this step
and the two Nuts described
in assembly
step 1.
5
24
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9
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3
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1
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