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Tridonic SLE G6 Technical Manual

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LED Module
Module SLE G6
Technical Design-In Guide

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Summary of Contents for Tridonic SLE G6

  • Page 1 LED Module Module SLE G6 Technical Design-In Guide...

  • Page 2: Table Of Contents

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Table of Contents 1. Introduction 3 2. System overview 5 2.1. Complete system solution ....................5 2.2.

  • Page 3: Introduction

    The Design-in guide provides all the information needed to build a luminaire with the SLE G6 Spotlight system and adapt it to the desired needs.
  • Page 4 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Introduction Designing the luminaire with respect to thermal and mechanical needs 4 / 59...

  • Page 5: System Overview

    The Zhaga logo verifies compatibility with Zhaga standards. Only certified devices are allowed to bear this logo. The SLE G6 modules meet the mechanical requirements of the Zhaga guidelines from book number 3. Products that meet the Zhaga standards in physical, electrical and thermal points are listed on the website of Zhaga: www.zhagastandard.org...

  • Page 6: Module Variants

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en System Overview 2.3. Module variants NOTICE The SLE G6 series comprises different variants of modules: with housing with housing and thermal interface material without housing, with or without connection cable Modules without housing or connection cable have a certain affix in their name: Modules without housing have the affix "H"...
  • Page 7 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en System Overview The system Engine STARK SLE GEN4 is available in different variants: SLE G6 ADV Simplicity itself: Main qualities Static White with CRI > 80 and CRI > 90...

  • Page 8: Accessories

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en System Overview Type code for modules for SLE G6 19mm 5000lm 830 H ADV T for example Reference SLE G6 19mm 5000lm Form: Spotlight Size Type: Luminous flux at nominal...
  • Page 9 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en System Overview Via DALI V2-DT6 ready2mains current resolution 1 mA 1 mA current tolerances ± 3-10 % see data sheet Functions & CLO function Performances Intelligent temperature guard Standby losses <0.2 W...
  • Page 10 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en System Overview SLE G6 23mm: Operating current: 1400mA Dimmable: LCAI 55W 900-1750mA ECO C (28000128) Fixed Output: LC 60W 1400mA fixC C SNC (87500570) Type codes for LED Drivers...

  • Page 11: Compatibility Between Led Module And Led Driver

    ½ CAUTION! LED modules SLE G6 are basic isolated against ground up to 75 V (for LES10, LES15 and LES17: 50 V) and can be mounted directly on earthed metal parts of the luminaire. If the max. output voltage of the LED Driver (also against earth) is above 75 V (for LES10, LES15 and LES17: 50 V), an additional isolation between LED module and heat sink is required (for example by isolated thermal pads) or by a suitable luminaire construction.
  • Page 12 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en System Overview Comparison Value in LED Value in LED of… module Driver Detailed procedure Check whether voltage range of LED module is completely within Min. forward > Min. output...
  • Page 13 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en System Overview 2.5.2. Practical tests ½ CAUTION! Following the comparison of the data sheet values a practical test is required. Only a practical test can ensure that the system...

  • Page 14: Standards And Directives

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en System Overview Standards and directives 2.6. 2.6.1. Standards and directives for modules The following standards and directives were taken into consideration in designing and manufacturing the modules: Name Description...
  • Page 15 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en System Overview Energy labelling Name Description "Energy labelling of electrical lamps and luminaires" EU Regulation No: 874/2012 2.6.2. Standards and directives for LED Drivers The following standards and directives were taken into consideration in designing and manufacturing the LED Drivers:...

  • Page 16: Mechanical Aspects

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Mechanical Aspects 3.1. Installation The SLE G6 modules were tested with severity level 4. The guideline for installation can be taken from the ESD document NOTICE EOS/ESD safety guidelines The device/module contains components that are sensitive to electrostatic discharge and may only be installed in the factory and on site if appropriate EOS/ESD protection measures have been taken.
  • Page 17 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Mechanical Aspects Version without housing for individual integration in the light ½ CAUTION! LED module and the associated housings are crimped together by sleeves. Trying to separate LED module and housing will destroy the LED module! All warranty and guarantee claims are void if LED module and housing are separated or if the LED module is altered, modified or disassembled in any form.
  • Page 18 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Mechanical Aspects Compressive stresses The components of the LED modules (circuit boards, glob-top, lenses, electronic components etc.) are sensitive to compressive stresses. The components must not be exposed to compressive stresses.
  • Page 19 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Mechanical Aspects Class of compounds Chemical names Occurs in hydrochloric acid cleaner Acids sulfuric acid cutting oils nitric acid phosphoric acid acetic acid RTV silicones Organic acids cutting oils...
  • Page 20 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Mechanical Aspects Protection measures for the glob top material The following guidelines must be observed to avoid damage to the glob-top: Make sure that the chemicals used in LED applications are not solvent-based, condensation crosslinked or acetate crosslinked (acetic acid).
  • Page 21 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Mechanical Aspects There are two options for cleaning the LED module: Cleaning with compressed air Procedure Apply compressed air at an angle of appr. 45° and a distance of 5 cm Cleaning with Isopropyl alcohol ½...
  • Page 22 Packaging and transport LED products from Tridonic are delivered in appropriate packaging. The packaging provides special protection against mechanical damage and ESD (electrostatic discharge). If you need to transport LED products you should use this packaging.
  • Page 23 3.1.3. Procedure for hand soldering The following describes how a solder joint must be made and checked. Tridonic components are tested according to IPC-A-610 E Class 2. For this reason, the measures described below are defined for hand soldering and the visual inspection of the parts.
  • Page 24 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Mechanical Aspects Important specifications in accordance with IPC-A-610 E Magnification aids Magnification aids that are used for testing, must be suitable for the inspected object. Insulation Insulation must be separated cleanly from stranded wires. The insulation must not be charred and the insulation must not be fused into the strands.

  • Page 25: Electrical Safety

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Electrical Aspects Figure: Alignment of the cables on solder pad LES19, LES23 (soldering points in one corner of the solder pad) Handling after soldering Mechanical stress (e.g. pulling the cable) is not allowed. This could lead to delamination of the bonded aluminum on the FR4 board, which negatively affects the quality of the module.
  • Page 26 When using a LED Driver with NON-SELV level, the following measures are essential in order to achieve protection class II: Reinforced insulation between LED module SLE G6 and the luminaire casing, e.g., by means of plastic casing or an additional insulating foil between the luminaire casing and the module.
  • Page 27 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Electrical Aspects 4.1.2. Connections on the LED Driver Wiring type and cross section The wiring has to be solid cable with a cross section of 0.5 to 0.75 mm² or with flexible cable with soldered ends with a cross section of 0.5 mm².

  • Page 28: Wiring Diagrams

    4.2. Wiring diagrams 4.2.1. Wiring diagram for switchDIM for Engine SLE G6 The wiring diagram shows the connection between a LED Driver and a LED module SLE G6 and the connection between the LED driver and the power supply. The integrated switchDIM function is operated via an appropriate momentary-action switch.
  • Page 29 4.2.2. Wiring diagram for DALI for Engine SLE G6 The wiring diagram shows the connection between a LED Driver with dimming function and a LED module SLE G6 and the connection between the LED Driver and the power supply and the digital DALI signal.
  • Page 30 4.2.3. Wiring diagram for ON/OFF via mains for Engine SLE G6 The wiring diagram shows the connection between a LED Driver without the dimming function and a LED module SLE G6 and the connection between the LED Driver and the power supply.

  • Page 31: Optical Aspects

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Optical Aspects 5.1. Colour spectrum The Dam&Fill technology used in chip on board (COB) products enables LEDs to be produced in special light colours or colour temperatures. This means that lighting systems can be created that are not only energy-efficient but also have excellent colour rendering.

  • Page 32: Sdcm

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Optical Aspects CRI and Ra are determined by a test procedure. In this procedure eight colour samples (R1-R8) are illuminated both by the light in question and by a reference light source and the appearance of the samples under the different lights is compared.

  • Page 33: Binning

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Optical Aspects An even more accurate approach is to specify the standard deviation from the target colour, based on levels of MacAdam ellipses. The unit for this is called "SDCM" (abbreviation for "Standard Deviation of colour Matching"). When looking directly into a light source, these differences are perceived more strongly than in a "normal"...

  • Page 34: Eye Safety

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Optical Aspects 5.6.1. Chromaticity coordinate LEDs exhibit variations in terms of their exact shade of colour. This means that different “white” LEDs will all shine in a colour that is within the white colour spectrum.
  • Page 35 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Optical Aspects Risk group Evaluation Risk group 0 Actinic UV E (200 - 400 nm) Near UV E (315 - 400 nm) Risk group 0 Blue light L (300 - 700 nm)

  • Page 36: Reflector Design And Beam Characteristics

    Compatible reflectors are listed on the product page of the module. If you want to use a reflector which is not compatible with the SLE G6 housing, you can alternatively use an adapter for the connection of the reflector.
  • Page 37 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Optical Aspects Examples of reflectors with different beam angles NOTICE To help create customised designs and to carry out optical simulations CAD data and Rayfiles are available for download from the Tridonic website.
  • Page 38 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Optical Aspects 5.8.2. Beam characteristics Maximum relative light intensity lv/v 5.8.3. Photometric code Key for photometric code, e. g. 930 / 369 1st digit 2nd + 3rd digit 4th digit...

  • Page 39: Thermal Aspects

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Thermal Aspects 6.1. Decrease of luminous flux 6.1.1. Lifetime, luminous flux and failure rate The luminous flux of an LED module decreases over lifetime. The L-value describes this behaviour. L70 means that the LED-module delivers 70% of the initial luminous flux. This value is always linked to a certain operation time and defines the lifetime of the LED module.
  • Page 40 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Thermal Aspects Figure: Lifetime characteristic NOTICE Please check the information on the operating temperature and the requirements for cooling in the module data sheets. 6.1.3. Thermal Interface Material Figure: Heat transfer without TIM (left) and...
  • Page 41 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Thermal Aspects SLE G6 modules with affix "T" will be delivered with pre-assembled thermal pad Tgard 3000. The bottom side of the thermal pad is glued to the module, the upper side is not adhesive. This makes it easier to position the module when it is connected to the heat sink.
  • Page 42 The lifetime of LED modules is highly dependent on the operating temperature. Exceeding the permissible temperature limits results in a significantly reduced lifetime or the destruction of the LED module SLE G6. Therefore, it is necessary to mount the LED module SLE G6 on an appropriate heat sink, which do not exceed the Rth value.
  • Page 43 Zhaga products. For the LED module SLE G6 tp a temperature of 65 °C must be maintained in order to achieve an optimum between heat sink requirements, luminous flux and lifetime.

  • Page 44: Passive And Active Cooling

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Thermal Aspects 6.2. Passive and active cooling 6.2.1. Passive cooling Passive cooling module Example of passive cooling for the module Heat transfer from a heat source to the surrounding cooling medium (e.g. air) depends primarily on the difference in temperature, the effective surface area and the flow rate of the cooling medium.

  • Page 45: Fan Connection And Temperature Measurement

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Thermal Aspects 6.2.2. Active cooling Round active cooling module round Square active cooling module Example of active cooling for the module An active heat sink consists of the heat sink itself and an electrically powered fan. The fan dissipates heat from the heat sink by blowing a sufficient quantity of air along the surface of the heat sink.
  • Page 46 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Thermal Aspects NOTICE The fan driver must be operated with suitable KTY sensors and wiring! For more information please consult the corresponding LED Driver data sheet. 6.3.2. KTY sensor (Only in connection with LED Drivers of the TOP and ECO series from 35 W on).
  • Page 47 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Thermal Aspects 6.3.4. ta, tp rated, tc max ta ... ambient temperature: The ta temperature is the ambient temperature at which the LED module is operated. tp rated ... performance temperature: The tp rated temperature is the temperature at which the photometric and electrical data are given.

  • Page 48: Ordering Information And Sources

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Ordering information and sources 7.1. Article numbers NOTICE The LED module SLE G6 series comprises different variants of modules: with housing with housing and thermal interface material without housing, with or without connection cable Modules without housing or connection cable have a certain affix in their name: Modules without housing have the affix "H"...
  • Page 49 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Ordering information and sources 7.1.1. LED module SLE G6 ADV Type Article number Housing Packaging Weight per pc. 28001680 3,000 K > 80 36 pc(s). 0.001 kg SLE G6 10mm 1200lm 830 R ADV...
  • Page 50 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Ordering information and sources SLE G6 19mm 5000lm 830 R ADV 89602648 3,000 K > 80 20 pc(s). 0.003 kg SLE G6 19mm 5000lm 835 R ADV 89602649 3,500 K >...
  • Page 51 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Ordering information and sources SLE G6 17mm 4000lm 930 C ADV 89602726 3,000 K > 90 20 pc(s). 0.004 kg SLE G6 17mm 4000lm 940 C ADV 89602727 4,000 K >...
  • Page 52 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Ordering information and sources SLE G6 15mm 3000lm 940 H ADV D50 89602646 4,000 K > 90 50 pc(s). 0.009 kg SLE G6 17mm 4000lm 830 H ADV D50...
  • Page 53 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Ordering information and sources SLE G6 19mm 5000lm 930 H ADV T 89602674 3,000 K > 90 50 pc(s). 0.007 kg SLE G6 19mm 5000lm 940 H ADV T...
  • Page 54 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Ordering information and sources 7.1.2. Suitable controllers Tridonic offers a comprehensive range of DALI-compatible products. All the devices specified here support DALI Device Type 6 and therefore guarantee effective use of Engine SLE G6. Product name...

  • Page 55: Product Application Matrix

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Ordering information and sources 7.2. Product application matrix Whether you are looking for wide-area lighting or focused accent lighting, our wide range of LED products will help you create an individual atmosphere and highlight specific areas exactly as you want.

  • Page 56: Partners

    Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Ordering information and sources 7.3. Partners 7.3.1. Heat sinks Heat sinks with active and passive cooling to match the module can be obtained from the following manufacturers: BRYTEC AG Brytec GmbH...
  • Page 57 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Ordering information and sources +33 624 73 4646 PARIS fjaegle@nuventix.com Heat sinks with passive cooling can be obtained from the following manufacturers: Asia Vital Components Europa GmbH Willicher Damm 127 D-41066 Mönchengladbach...
  • Page 58 Technical Design-in Guide SLE G6 | 12-2018 | 2.1 | en Ordering information and sources Shin-Etsu Chemical Co. Ltd. 6-1, Ohtemachi 2-chome Chiyoda-ku Tokyo 100-0004 Japan 7.3.3. LED housing LED housing is available from the following partner: A.A.G. STUCCHI s.r.l. u.s.
  • Page 59 LEDIL OY Tehdaskatu 13 24100 Salo, Finland F +35 8 2 7338001 7.3.5. Tridonic sales organisation The complete list of the global Tridonic sales organisation can be found on the Tridonic homepage at address list 7.3.6. Additional information Go to www.tridonic.com to find your personal contact at Tridonic.

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