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342 N. Co. Rd. 400 East
Valparaiso, IN 46383
219-464-8818 • Fax 219-462-7985
www.heatwagon.com
Installation and Maintenance Manual
Please retain this manual for future reference.
VG1000
Construction
Heater
C
US
Dept. of Buildings
29-05-E
For your safety: Do not use this heater in
a space where gasoline or other liquids
having flammable vapors are stored.
Revision 12-14
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Related Manuals for Heat Wagon VG1000
Summary of Contents for Heat Wagon VG1000
- Page 1 342 N. Co. Rd. 400 East Valparaiso, IN 46383 219-464-8818 • Fax 219-462-7985 www.heatwagon.com Installation and Maintenance Manual Please retain this manual for future reference. VG1000 Construction Heater Dept. of Buildings 29-05-E For your safety: Do not use this heater in a space where gasoline or other liquids having flammable vapors are stored.
- Page 2 If you need assistance or heater information such as an instruction manual, labels, etc., contact your local Heat Wagon dealer or the manufacturer. Fire, burn, inhalation, and explosion hazard. Keep solid combustibles, such as build- ing materials, paper or cardboard, a safe distance away from the heater as recom- mended by the instructions.
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Page 3: Table Of Contents
This heater is guaranteed against defective materials and workmanship for one (1) year from Heat Wagon invoice date. Warranty repairs may be made only by an authorized, trained and certified Heat Wagon dealer. Warranty repairs by other entities will not be considered. Warranty claims must include model number and serial number. Components are guaranteed to the extent of the component manufacturer’s warranty. -
Page 4: Safety & Caution
• IF NOT OPERATED WITHIN GUIDELINES OF THESE OPERATING INSTRUCTIONS, MANUFACTURER WILL NOT BE HELD RESPONSIBLE AND WARRANTY WILL BECOME VOID. SPECIFICATIONS Model No. VG1000 Fuels: Vapor Propane or Natural Gas Gas Inlet 1-1/4” FNPT (Both Wayne & Midco Burner) -
Page 5: Operating Instructions
OPERATING INSTRUCTIONS INSTALLATION • When transporting, use all four lifting eyes in upper corners or forklift openings in the base of the units. • Place the unit on a level and non-combustible surface. • Minimum clearances from combustibles: - outlet, minimum 10 feet - sides, minimum 3 feet - top, minimum 3 feet - flue pipe exhaust, gas discharge minimum 2 feet... - Page 6 FUEL SUPPLY (CONTINUED) • Ensure that for the surrounding temperature, size and capacity of the propane supply cylinder is adequate to provide the rated Btu/hr input to the heater. • Visually inspect the hose assembly and ensure that it is protected from traffic, building materials, and contact with hot surfaces.
- Page 7 START UP (CONTINUED) 5. Turn the control switch in control box to position “1” (HEATING). 6. When the ambient temperature level is lower than thermostat setting, the burner switches on automatically. The fan does not switch on until the set temperature (104ºF) of the heat- exchanger has been reached (will take approximately 1-5 minutes).
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Page 13: Maintenance
To ensure the proper function of the unit, it must be serviced on regular basis. Maintenance can be performed, excluding the control devices and safety limit controls, by an authorized trained & certified Heat Wagon dealer. The control devices and safety limit controls do not need routine maintenance. If these items fail they must be replaced. - Page 14 SERVICE • The complete unit, including heat exchanger, combustion chamber and burner should be cleaned from dust and dirt after every heating period, at a minimum of once per year. -Removal of combustion chamber: For proper cleaning of the unit, manufacturer recommends removal of the complete combustion chamber with heat exchanger.
- Page 15 -Heat exchanger When cleaning the heat exchanger: 1. Disassemble revision cover of heat exchanger (1). 2. Be careful not to tear or damage gasket. 3. Pull all flue gas suppressors (5) (all 15 pcs) out from flue gas passages. Do not bend them. 4.
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Page 16: Illustrated Parts Breakdown
11-3/8” Fan Sheave HWP 214416 Side Panel, Burner End HWP 214502 Sheave Bushing Fan (2, with louvres) HWP 3070 Heat Wagon Logo Decal HWP 214417 Side Panel, Center (left/right) HWP 214490 Smoke Flue w/Raincap HWP 214418 Air Inlet Adapter HWP 842920... - Page 17 ITEM PART# DESCRIPTION HWP 6712-05 Flame retention plate with mounting HWP 6736-00 Adj. alloy sleeve HWP 6755-10 Drawer assembly with pilot and vent tube HWP 3197-50 Motor mounting plate HWP 3246-08 Air shutter HWP 6734-00 Air shutter shaft HWP 3152-01 Quadrant - for air shutter adjustment HWP 6724-10 Blower inlet screen...
- Page 18 WAYNE BURNER PARTS BREAKDOWN...
- Page 19 WAYNE BURNER PARTS BREAKDOWN ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION 63587-001 Housing LC1000 Base Burner 63773-XXX (See Bom) Amplifier, Flame 20370-004 Box, Junction Deep Mach 63774-XXX (See Bom) Timer, Purge 62407-001 Igniter, Transformer 120V 63497-003 Wire, Control Sense 13801 Fitting, Conduit 3/8 31954-001 Strain Relief, Low Profile 13034...
- Page 20 WAYNE BURNER SERVICING ELECTRODE SETTING...
- Page 21 WAYNE BURNER SERVICING...
- Page 22 WAYNE BURNER COMBUSTION SYSTEM ITEM PART# DESCRIPTION ITEM PART# DESCRIPTION HWP 63751-001 Reducer, Bell 1” x 1-1/4” HWP 101275-001 Plug, Hex Head 1/8 Brass HWP 63262-004 Regulator, Gas Pressure HWP 63526-001 Nipple, Hex 1/4” x 1/8” HWP 63752-008 Nipple, 1-1/4” x 11” HWP 100462-001 Nipple, Pipe 1/8”...
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Page 23: Wiring Diagrams
MIDCO BURNER VG1000... - Page 24 WAYNE BURNER - Serial No. M5895 & Beyond WAYNE BURNER - Serial No. M5659 & Lower...
- Page 25 MIDCO BURNER VG1000...
- Page 26 CONTROL BOX MAIN CIRCUIT DIAGRAM CONTROL BOX WIRING DIAGRAM...
- Page 27 CONTROL BOX WIRING...
- Page 28 CONTROL BOX PARTS...
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Page 29: Exhaust Flue Pipe Guidelines
EXHAUST FLUE PIPE GUIDELINES CAPACITY OF TYPE B DOU- BLE-WALL VENTS SERVING A SINGLE DRAFT HOOD-HEATER x 1000 BTU'S FOR INDOOR APPLICATIONS... - Page 30 We Stock A Complete Line Of Parts & Accessories DUCTING THERMOSTAT LOCK BOXES HOSES REGULATORS 342 N. Co. Rd. 400 East Valparaiso, IN 46383 219-464-8818 • Fax 219-462-7985 www.heatwagon.com...
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