Loctite 980160 Operating Manual

High intensity ultraviolet source

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®
EQUIPMENT
O P E R A T I O N M A N U A L
Loctite
®
High Intensity
Ultraviolet
Source
980160

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Summary of Contents for Loctite 980160

  • Page 1 ® EQUIPMENT O P E R A T I O N M A N U A L Loctite ® High Intensity Ultraviolet Source 980160...
  • Page 2: Table Of Contents

    Contents Page No. Please observe the following ........1 Emphasized Sections .
  • Page 3: Please Observe The Following

    Carefully remove the system from its shipping carton and inspect it for any signs of damage. Any damage should be reported immediately to the carrier. Refer to the list of supplied parts below and compare to the contents. Report any missing parts promptly to the Loctite customer service department at 1-800-LOCTITE or 1-800-562-8483.
  • Page 4: Ozone Safety

    1. Connect the unit to a three-wire (grounded) outlet with correct ampere capacity. 2. The power supply enclosure contains a high voltage transformer which supplies high lamp starting voltages. This unit should be serviced only by qualified electricians or by a Loctite Service Technician.
  • Page 5: Description

    Theory of Operation The Ultraviolet Source is designed for the curing of Loctite ® UV activated adhesives and coatings. It is ideal for adapting to customers' current production equipment; the lamp unit can be mounted to existing conveyors and indexing equipment (UV shielding is required to protect the operator).
  • Page 6 Description (continued) .58" For Equipment Parts or Service: U.S.A. 1-800-LOC-TITE Canada 1-800-263-5043 Mexico 01-800-8499-412 LOCTITE IS A TRADEMARK OF LOCTITE CORPORATION, U.S.A. LB-10322A 15.851" 15.00" 14.19" 14.688" 1.56" POWER 1500 POWER HIGH LAMP INTENSITY LAMP LAMP 12.13" LAMP POWER 10.25"...
  • Page 7: Operating Elements And Controls

    Coating reflective surfaces with UV absorbing paint helps reduce the intensity of the reflected UV light. Exposure levels can be measured with a UV meter. Meters are available from Loctite Corporation as the Loctite ®...
  • Page 8: Utility And Space Requirements

    Installation (continued) Utility and Space Requirements Power Supply: 110 VAC, 60 Hz, 20 Amp (Model 980160) Power Consumption: 2,000 Watts Dimensions: L x W x H Lamp Unit: 15.19 x 8.75 x 7.38 inches (38.6 x 22.2 x 18.74 cm) Power Supply: 14.69 x 15.85 x 12.13 inches (37.31 x 40.26 x 30.81 cm)
  • Page 9: Operation

    Operation Start Up Caution! The High Intensity Ultraviolet Source has no built-in protection from UV light. Care must be taken that the unit is turned on only after shielding has been installed and there is no chance of exposure to personnel in the area. 1.
  • Page 10: Care And Maintenance

    Care and Maintenance To insure maximum light output of the system, all components must be clean. Dirt on the lamp and reflector will reduce the ultraviolet intensity by absorbing ultraviolet energy and turning it into unwanted infrared energy. Lamps and reflectors should be inspected and cleaned at least once each month.
  • Page 11: Troubleshooting

    Troubleshooting Problem Possible Causes Remedy Cure speed declines. – Lamp has reached end of • Replace lamp. useful life. – Lamp dirty. • Clean lamp (see Care and Maintenance Section). – Reflector dirty. • Clean reflector. – Outdated adhesive. • Replace with fresh adhesive. Slow cure with new lamp.
  • Page 12: Recommended Spare Parts And Accessories

    Recomended Spare Parts and Accessories Part Number Quantity Description 980161 5" UV Lamp 980302 as required 5" UV Lamp, Ozone Free 983192 Reflectors 983195 Lamp Holders 983196 Lamp Holder Focusing Springs 983197 Lamp Holder Brackets 983193 Guide Washers 983194 Reflector Extrusion Plates 983156 Capacitor, 13uf, 530 V 97210...
  • Page 13: Warranty

    In the event of unauthorized modification of the Products including, where products, parts, or attachments for use in connection with the Products are available from Loctite, the use of products, parts, or attachments which are not manufactured by Loctite, no claim shall be allowed.
  • Page 14: Appendix

    Appendix Figure 2 Lamp Unit WARNING ULTRAVIOLET LIGHT OPERATE THIS EQUIPMENT WITH LIGHT GUARDS AND SHIELDS IN PLACE, BECAUSE DIRECT ULTRAVIOLET LIGHT CAN HARM YOUR EYES AND SKIN PLAN VIEW 8 PIN SOCKET 7.38" 6.19" 15.19" PARTIAL BACK VIEW 8.75" FRONT VIEW 7.59"...
  • Page 15 Appendix (continued) Figure 3 Electrical Schematic PLUG NEUTRAL & LINE CORD POWER SUPPLY GRND. LAMP UNIT GRND. 120 V - 60 HZ - 1 PH FAN IN LAMP FAN IN POWER SUPPLY SW 1 POWER ON PILOT LIGHT HIGH HIGH / LOW POWER RELAY SW 3 LAMP ON PILOT LIGHT BALLAST TRANSFORMER...
  • Page 16 Av. Prof. Vernon Krieble, 91 06690-11-Itapevi São Paulo-Brazil www.loctite.com Loctite and Zeta are trademarks of Loctite Corporation, U.S.A. Data in this manual is subject to change without notice. © Copyright 2001. Loctite Corporation. All rights reserved. P/N981670 Rev. C 01/01...

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