Loctite 97034 Operation Manuals

Uvc wand system

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®
EQUIPMENT
O P E R A T I O N M A N U A L
Loctite
UVC
®
Wand System
97034

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Summary of Contents for Loctite 97034

  • Page 1 ® EQUIPMENT O P E R A T I O N M A N U A L Loctite ® Wand System 97034...
  • Page 2: Table Of Contents

    6.2 Excess Temperature Protection ....14 2.2.1 UV Wand System UVC 97034....6 6.3 Fan Control.
  • Page 3: Please Observe The Following

    The numbers printed in bold in the text refer to the corresponding position numbers in the illustration on page 10. • The point emphasizes an instruction step. Items Supplied UV Wand System UVC 97034 UV Safety Glasses Footswitch Operator Manual Power Cord 2.5 mm Hex Key Wrench...
  • Page 4: Please Consider The Following Points

    Replace a damaged power cord with a new one. See section 9.1 for correct cord replacement. Observe general safety regulations for the handling of chemicals! The unit may be repaired only by an authorized Loctite service representative. Observe the manufacturer’s instructions! Request a safety data sheet for the Loctite ®...
  • Page 5: Special Instructions

    Please observe the following (continued) Vapors of Solvents Vapors of fluorinated or chlorinated hydrocarbon solvents will corrode the lamp and the quartz lenses – even in small concentrations. Avoid these solvents in the vicinity of the unit. If you cannot avoid them, place the unit as high as possible, as vapors are heavier than air. Explosive Zones This unit is not meant for operation in explosive zones.
  • Page 6: Field Of Application (Intended Usage)

    High voltages are present inside unit. Field of Application (Intended Usage) The UV Wand System UVC 97034 is suitable for the curing of Loctite ® UV Products at industrial workstations such as in shops, laboratories, and automated assembly lines.
  • Page 7: Description

    The UV Wand System is a high-power lamp system for the curing of UV adhesives. The lamp’s emission spectrum and radiant power capacity were designed specifically to meet the requirements of UV-curable Loctite ® adhesives and coating compounds. Absolutely dry and tack- free surfaces can be obtained very quickly.
  • Page 8: Uv Wand System Uvc 97034

    Description (continued) 2.2.1 UV Wand System UVC 97034 This unit is generally equipped with "UVA + UVB + UVC + blue" band-pass filter which is integrated into the unit. The blue light serves as pilot light. When working with UVB and UVC extra precautions must be taken and operating personnel must be completely shielded from the UV radiation.
  • Page 9 Description (continued) UV Wand System Rear Panel 9 Power Switch I/O (ON/OFF) 12 Socket: PLC Interface 10 Power Supply Socket 13 Fan Exhaust 11 Power Fuse Location 14 Socket XS1: Start Removing, jumpering or putting out of operation of the safety devices can result in damage to the unit, and is therefore prohibited!
  • Page 10: Technical Data

    Technical Data Power supply: 110 – 240 VAC ±10%, 50 – 60 Hz Power consumption: Max. 380VA Power protection Glass tube, fine wire fuse 5 x 20 mm 3.15 A, slow-blow (2 pcs) Lamp Power Stabilization Better than 1% Lamp Type 200 W super pressure mercury arc DC lamp Lamp Life Approximately.
  • Page 11: Installation

    UV wand system. Space Requirements 340 mm 100-150 mm 310 mm 13.4" 4-6" 12.2" 97034 Space for 0 0 0 ventilation Lamp Module Assembly (Lamp Replacement) The changing of the lamp module should be done only after the lamp has completely cooled off.
  • Page 12 Installation (continued) Any lamp contamination which has not been removed will bake to the envelope and result in premature deterioration of performance. • Remove the knurled screw on the side of the lamp module. • Unplug the lamp module connectors and swivel the module backwards and then move upwards.
  • Page 13: Connecting The Unit

    Installation (continued) • When replacing the top cover, make sure the control cam for the safety switch is pointing to the right hand side, otherwise the unit will not operate. • Connect the earth cable. The lamp contains mercury. Do not discard with regular trash.
  • Page 14: Handling Of The Light Guide

    Installation (continued) Handling of the Light Guide Wear UV protective glasses and UV protective gloves! 4.5.1 Handling Distance Generally a distance of 10 - 15 mm from the work piece is ideal. In some cases, the distance should be greater; in others the distance could be smaller. If the distance is too small, the adhesive vaporizes.
  • Page 15: Curing

    Different PLCs could have different output voltages. Therefore, it is necessary to adapt the voltages of the PLC to the UV Wand System 97034. For the input signals a resistor R1 should be mounted; for the output signals a resistor R2.
  • Page 16: Protective Devices

    Protective Devices Safety Switch A safety switch is mounted in the housing where the control cam of the top cover interferes. Operation of the system is not possible when the top cover is removed or not correctly mounted. Removing, jumpering or over-riding of the safety devices can result in damage to the unit and is therefore prohibited! Excess Temperature Protection The UV Wand system is provided with a thermostatic switch for monitoring maximum...
  • Page 17: Troubleshooting

    • Insert Light Guide correctly, see not open. correctly. Section 4.4. – Shutter unit is defective. • Return to Loctite Service Product does – Wrong Light Guide is used (UVA • Use correct Light Guide, see not cure. Light Guide on UVC lamp).
  • Page 18: Spare Parts And Accessories

    Light guide UVC for 97034, Ø5 1000 mm 97326 Light guide UVC for 97034, Ø8 1000 mm 97327 Dual Light guide UVC for 97034, 2 (Ø3 1000 mm) 97328 Fine Wire Fuse, glass tube 5 x 20 mm, 3.15 A, 250 V slow-blow...
  • Page 19: Warranty

    Warranty Loctite expressly warrants that all products referred to in this Instruction Manual for the 97034 UVC Wand System (hereafter called "Products") shall be free from defects in materials and workmanship. Liability for Loctite shall be limited, at its option, to replacing those Products which...
  • Page 20: Declaration Of Ec Conformity

    DIN EN 60598-2-6:1995-10 Date/Manufacturer´s signature 04/05/2000 / General Manager (F. Löhr) For changes to the unit that were not approved by Loctite, this declaration loses its validity. Declaration of Conformity In accordance with the EC Regulations for Electro-Magnetic Compatibility 89/336/EEC, Appendix I...
  • Page 21: Appendix/Pin Connection

    Appendix 12.1 Pin Connection XS 1: Start via Foot switch Foot switch UV Wand System Signal Start 24 VDC, potential free Start Polarity not defined...
  • Page 22: Xs 2: Plc Interface

    Appendix (continued) 12.2 Pin Connection XS 2: PLC Interface UV Wand System Signal Overheated Sens Lamp full power Sens Shutter open Sens Ignition successful Sens Ignition UV lamp Exposure...
  • Page 23: Adaption To Plc System Voltages

    Appendix (continued) 12.3 Adaption to PLC System Voltages 270 Ω/0.5 W 5 VDC Not needed 330 Ω/0.5 W 620 Ω/0.5 W 12 VDC 24 VDC 1 KΩ/0.5 W 1.2 KΩ/0.5 W...
  • Page 24 Loc. Tulpetlac, C.P. 55090 Ecatepac de Morelos, Edo. de México México Loctite Brazil Av. Prof. Vernon Krieble, 91 06690-11-Itapevi Loctite and Zeta are trademarks of Loctite Corporation, U.S.A. © Copyright 2000. Loctite Corporation. All rights reserved. P/N8900398 Rev. A, 7/00...

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