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Giant P200A-5100 Series Operating Instructions Manual

Giant P200A-5100 Series Operating Instructions Manual

Triplex ceramic plunger pump 18mm versions

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P200A-5100
SERIES PUMPS
18mm Versions
316 Stainless Steel Models:
P217A-5100, P218A-5100, P219A-5100,
P220A-5100, P221A-5100, P227A-5100,
P230A-5100
Updated 03/17
Contents:
Installation Instructions:
Pump Specifications:
Exploded View:
Parts List / Kits:
Repair Instructions:
Torque Specifications:
Trouble Shooting Guide and
Recommended Spare Parts List:
Dimensions:
Pump mounting selection Guide:
Warranty Information:
Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service Manual
page 2
pages 3-9
page 10
page 11
pages 12-13
page 13
page 14
page 15
page 15
back page

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Summary of Contents for Giant P200A-5100 Series

  • Page 1 P200A-5100 Triplex Ceramic Plunger Pump SERIES PUMPS Operating Instructions/ Repair and Service Manual 18mm Versions 316 Stainless Steel Models: P217A-5100, P218A-5100, P219A-5100, P220A-5100, P221A-5100, P227A-5100, P230A-5100 Contents: Installation Instructions: page 2 Pump Specifications: pages 3-9 Exploded View: page 10 Parts List / Kits: page 11 Repair Instructions: pages 12-13...
  • Page 2: Installation Instructions

    Oil: Use only 8.1 ounces (0.24 litres) of Giant Oil (p/n 01154) ISO VG 220 GL4 (e.g. Aral Cavitation and/or compression of gases Degol BG220) or SAE 90 GL4 gear oil.
  • Page 3: Pump Specifications

    Pump Specifications Max. Max. Nominal/ Nominal/ Max. Plunger Plunger Stroke Stroke Power Power Flow Flow Intermittent Intermittent Speed Diameter Diameter Req’d Req’d Pressure Pressure Model GPM l/min P230 2000 1750 0.71 0.13 P217 1.85 2000 1750 0.71 0.22 P230 2000 3450* 0.71 0.13...
  • Page 4 Exploded View - P200A-5100 Series...
  • Page 5 P200A-5100 SERIES PARTS LIST ITEMPART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 08300A Crankcase, Anodized 08443-0001 O-Ring, 08301 Dipstick, Except P217-5100 1 Viton (-5111/-5121) 08480 Dipstick, P217-5100 Only 06815 O-Ring (-5123) 08302A Crankcase Cover, Anodized 1 08477 Grooved Seal 07190-0100 Drain Plug &...
  • Page 6 P200A-5100 SERIES REPAIR KITS Plunger Packing Kits Valve Assembly Kits P218A/P219A/P220A-5100 P217/P218/P219/P220-5100 Part - #09602 Part # 09139 Item Part # Description Qty. Item Part # Description Qty. 07849-0100 Valve Seat 08443 O-Ring 07491-0100 Valve Plate 08477 Grooved Seal 07906-0100 Valve Spring...
  • Page 7 REPAIR INSTRUCTION - P200A-5100 SERIES With a 22mm socket By inserting a small screw Using a needle nose pliers, wrench, remove the (3) driver between the valve remove the inlet and dis- discharge valve plugs and seat (27) and the valve...
  • Page 8 REPAIR INSTRUCTION - P200A-5100 SERIES Disassembly sequence of the back end of the P200A-5100 series pump. Before you begin, drain the oil from the crankcase. Remove the crankcase cover (3) and o-ring (4) from the crankcase (1). To remove the crank- shaft (13), remove the bearing cover (7) and sight glass (8).
  • Page 9: Pump Mounting Selection Guide

    P200A-5100 SERIES TORQUE SPECIFICATIONS Position Item# Description Torque Amount 07190-0100 Drain Plug & Gasket 22 ft.-lbs. (30 Nm) 08185-0100 Oil Drain Plug with Seal 22 ft.-lbs. (30 Nm) 07188-0100 Screw, 316 S.S. 88 in.-lbs. (10 Nm) 07225-0100 Screw 88 in.-lbs. (10 Nm)
  • Page 10 Adjust or Replace packing seals Excessive vacuum Reduce suction vacuum Cracked plungers Replace plungers Inlet pressure too high Reduce inlet pressure High Crankcase Wrong Grade of oil Giant oil is recommended Temperature Improper amount of oil in crankcase Adjust oil level to proper amount...
  • Page 11 P200A-5100 DIMENSIONS - INCHES (mm)
  • Page 12 A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under warranty consid- eration. Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A. number.