Page 5
P200A-5100 SERIES PARTS LIST ITEMPART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 08300A Crankcase, Anodized 08443-0001 O-Ring, 08301 Dipstick, Except P217-5100 1 Viton (-5111/-5121) 08480 Dipstick, P217-5100 Only 06815 O-Ring (-5123) 08302A Crankcase Cover, Anodized 1 08477 Grooved Seal 07190-0100 Drain Plug &...
Page 6
P200A-5100 SERIES REPAIR KITS Plunger Packing Kits Valve Assembly Kits P218A/P219A/P220A-5100 P217/P218/P219/P220-5100 Part - #09602 Part # 09139 Item Part # Description Qty. Item Part # Description Qty. 07849-0100 Valve Seat 08443 O-Ring 07491-0100 Valve Plate 08477 Grooved Seal 07906-0100 Valve Spring...
Page 7
REPAIR INSTRUCTION - P200A-5100 SERIES With a 22mm socket By inserting a small screw Using a needle nose pliers, wrench, remove the (3) driver between the valve remove the inlet and dis- discharge valve plugs and seat (27) and the valve...
Page 8
REPAIR INSTRUCTION - P200A-5100 SERIES Disassembly sequence of the back end of the P200A-5100 series pump. Before you begin, drain the oil from the crankcase. Remove the crankcase cover (3) and o-ring (4) from the crankcase (1). To remove the crank- shaft (13), remove the bearing cover (7) and sight glass (8).
Page 10
Adjust or Replace packing seals Excessive vacuum Reduce suction vacuum Cracked plungers Replace plungers Inlet pressure too high Reduce inlet pressure High Crankcase Wrong Grade of oil Giant oil is recommended Temperature Improper amount of oil in crankcase Adjust oil level to proper amount...
Page 12
A Returned Goods Authorization (R.G.A.) number and completed warranty evaluation form is required prior to the return to Giant Industries of all products under warranty consid- eration. Call (419)-531-4600 or fax (419)-531-6836 to obtain an R.G.A. number.