AMF-BRUNS Hydraulic Lowering Rear Suspension Operating Instructions Manual

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Operating Instructions
Hydraulic Lowering Rear Suspension
www.amf-bruns.de

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Summary of Contents for AMF-BRUNS Hydraulic Lowering Rear Suspension

  • Page 1 Operating Instructions Hydraulic Lowering Rear Suspension www.amf-bruns.de...
  • Page 3: Foreword

    Lowering Rear Suspension. Using non-original or unauthor- ised spare parts will render the guarantee null and void. Contact our customer services department to order spare parts or accessories (see Chapter 12, page 37). Hydraulic Lowering Rear Suspension Page 3 of 40...
  • Page 4 ...warns of a potentially dangerous situation, which can cause material damage, if not avoided..contains general notes and useful information..gives a reference to important information in other sec- tions and documents. Page 4 of 40 Hydraulic Lowering Rear Suspension...
  • Page 5 Instructional text, e.g. a sequence of activities. Meaning of directions: Insofar as directions are used in the text (ahead, front, be- hind, rear, right, left), these are in relation to the vehicle's normal direction of travel. Hydraulic Lowering Rear Suspension Page 5 of 40...
  • Page 6: Table Of Contents

    6.2 Routine Maintenance Work ........22 6.2.1 Maintenance schedule ....... 22 6.2.2 Maintenance record ........22 6.3 Yearly Inspection ..........23 6.4 Maintenance and Inspection Record ....23 7 De-Commissioning and Conservation ..... 24 Page 6 of 40 Hydraulic Lowering Rear Suspension...
  • Page 7 9.2 Inspection List............27 9.3 Inspection Results ..........28 10 Electrical Circuit Diagrams ....... 33 11 Hydraulic Line Diagrams ........35 12 Customer Service ..........37 13 Declaration of Conformity ........ 38 Hydraulic Lowering Rear Suspension Page 7 of 40...
  • Page 8: Safety

    In addition to the information given in these Operating In- structions, local legislative regulations must be taken into consideration, in particular those regarding safety and ac- cident prevention. Page 8 of 40 Hydraulic Lowering Rear Suspension...
  • Page 9: Proper Use

    Hydraulic Lowering Rear Suspension Page 9 of 40...
  • Page 10: Personnel Requirements

    Guarantee work on the Lowering Rear Suspension must only be carried out with the prior agreement of AMF- Bruns GmbH & Co. KG. The costs of such work will not be accepted by AMF-Bruns without prior agreement. Page 10 of 40...
  • Page 11: Danger Zone

    All safety and protective devices must be re- placed immediately after such work has been complet- ed. If they are not replaced correctly, there is a high risk of injury. Hydraulic Lowering Rear Suspension Page 11 of 40...
  • Page 12 1 year after com- missioning. During inspection, faults affecting the safety should be systematically identified and remedial action taken (see "Inspection Log Book", page 25). Page 12 of 40 Hydraulic Lowering Rear Suspension...
  • Page 13: Disposal

    Disposal When the Lowering Rear Suspension's useful life has ex- pired, it must only be disposed of by qualified specialists. The manufacturer will accept no liability for damage caused by incorrect disposal. Hydraulic Lowering Rear Suspension Page 13 of 40...
  • Page 14: Description

    NOTE All figures shown in the Chapter are exemplary. The layout of the Hydraulic Lowering Rear Suspension can vary de- pending upon the type of vehicle. Hydraulic Aggregate Electric motor...
  • Page 15: Hydraulic Cylinders

    Visible columns can be used to install hand grips that provide additional passenger comfort (see Figure 2, page 16). Hydraulic Lowering Rear Suspension Page 15 of 40...
  • Page 16: Rating Plate

    Lowering Rear Suspension (see Figure 3). The rating plate is located on the hydraulic aggregate. Year of Designation manufacture Serial Number Type Aggregate Number Cylinder Number Manufacturer Figure 3: Lowering Rear Suspension Rating Plate Page 16 of 40 Hydraulic Lowering Rear Suspension...
  • Page 17: Rocker Switch

    Lowering speed adjustable Operating/control voltage 12 V Rated current 34 A Equipment suitable for outdoors Sound pressure emission < 80 dB(A) Power unit electro-hydraulic Power 0.4 kW Aggregate type no. 10008026 Hydraulic Lowering Rear Suspension Page 17 of 40...
  • Page 18: Transportation

    Installation / Commissioning The Lowering Rear Suspension must be installed in ac- cordance with the AMF-Bruns Installation Instructions ap- plicable to the vehicle in question. DANGER! Risk of danger through incorrect installation.
  • Page 19: Operation

    Therefore: never modify, bypass or remove protective and safety devices. Always refit protective and safety devices if they have been removed (e. g. for maintenance or repair purpos- es). Hydraulic Lowering Rear Suspension Page 19 of 40...
  • Page 20: Lowering The Rear Suspension

    The roadworthiness of the vehicle will be impaired Therefore: Always make certain that the rear of the vehicle is raised before starting a journey. Page 20 of 40 Hydraulic Lowering Rear Suspension...
  • Page 21: Maintenance And Repair

    If protective and safety devices are removed, they will no longer fulfil their function. Therefore: Always refit protective and safety devices if they have been removed (e. g. for maintenance or repair pur- poses). Hydraulic Lowering Rear Suspension Page 21 of 40...
  • Page 22: Routine Maintenance Work

    (see Section 6.4, page 23). This provides a traceable rec- ord of maintenance work. For records of maintenance work over and above this, it is recommended that you keep your own lists. Page 22 of 40 Hydraulic Lowering Rear Suspension...
  • Page 23: Yearly Inspection

    Lowering Rear Suspension by a technical expert: see Chapter 9, "Inspection Log Book", page 25. 6.4 Maintenance and Inspection Record Maintenance work carried out Date Signature Remarks / work carried out Hydraulic Lowering Rear Suspension Page 23 of 40...
  • Page 24: De-Commissioning And Conservation

    The vehicle lowers but The seals on the hydraulic Have the hydraulic cylinders raises again slowly. cylinders are leaking. replaced in a specialist workshop. Page 24 of 40 Hydraulic Lowering Rear Suspension...
  • Page 25: Inspection Log Book

    European Union or Turkey or other signatory states of the Agreement of the European Economic Area) that they are able to assess the safe working condition of such Hy- draulic Lowering Rear Suspension. Hydraulic Lowering Rear Suspension Page 25 of 40...
  • Page 26: Inspection Log Book Master Data Sheet

    Inspection Log Book Inspection Log Book Master Data Sheet Master data sheet for Hydraulic Lowering Rear Suspension Serial No. /Type* …………………………………………………………………………………………………. Owner …………………………………………………………………………………………………. …………………………………………………………………………………………………. Year built: Commissioned on …………………………………………………………………………………………………. See rating plate Page 26 of 40 Hydraulic Lowering Rear Suspension...
  • Page 27: Inspection List

    Inspect all hydraulic hoses and the burst pipe protection for leaks Connections in accordance with the wiring diagram Hydraulic cylinders Check for leaks and functionality Electrical system Rocker switch for Lowering Rear Suspen- Functional check sion Hydraulic Lowering Rear Suspension Page 27 of 40...
  • Page 28: Inspection Results

    Inspection Log Book 9.3 Inspection Results Results of the inspection prior to commissioning. To be observed if installed by a third-party company Master data sheet for Hydraulic Lowering Rear Suspension Serial No. /Type*: ………………………………………….…………………………………………………………. Installation has been carried out correctly! Place, date ……………………………………………………………...
  • Page 29 Company / Company stamp Signature (technical expert) All defects have been remedied. Confirmation by the owner or his representative with date and signature ……………………………………………………… … ……………………………………………………… … Place / date Signature (owner) Hydraulic Lowering Rear Suspension Page 29 of 40...
  • Page 30 Company / Company stamp Signature (technical expert) All defects have been remedied. Confirmation by the owner or his representative with date and signature ……………………………………………………… … ……………………………………………………… … Place / date Signature (owner) Page 30 of 40 Hydraulic Lowering Rear Suspension...
  • Page 31 Company / Company stamp Signature (technical expert) All defects have been remedied. Confirmation by the owner or his representative with date and signature ……………………………………………………… … ……………………………………………………… … Place / date Signature (owner) Hydraulic Lowering Rear Suspension Page 31 of 40...
  • Page 32 Company / Company stamp Signature (technical expert) All defects have been remedied. Confirmation by the owner or his representative with date and signature ……………………………………………………… … ……………………………………………………… … Place / date Signature (owner) Page 32 of 40 Hydraulic Lowering Rear Suspension...
  • Page 33: Electrical Circuit Diagrams

    RD 1.5 mm rocker switch 40 A 1.5 mm 25 mm BK 1.5 mm YE/GN 1.5 mm *left/right swapped over for Volkswagen T5 Figure 5: Electrical Circuit Diagram - Version with Two Rear Doors Hydraulic Lowering Rear Suspension Page 33 of 40...
  • Page 34 YE/GN 1.5 mm Figure 6: Electrical Circuit Diagram, Version with One Rear Door or Tailgate Colour Abbreviation Colour Abbreviation (acc. to IEC 60757) (acc. to IEC 60757) Black Yellow Brown Green Grey Blue Page 34 of 40 Hydraulic Lowering Rear Suspension...
  • Page 35: Hydraulic Line Diagrams

    Hydraulic Line Diagrams 11 Hydraulic Line Diagrams Vehicle floor left right Figure 7: Hydraulic Line diagram, Version with Bleed Line Hydraulic Lowering Rear Suspension Page 35 of 40...
  • Page 36 Hydraulic Line Diagrams Vehicle floor left right Figure 8: Hydraulic Line diagram, Version without Bleed Line Page 36 of 40 Hydraulic Lowering Rear Suspension...
  • Page 37: Customer Service

    Guarantee work on the Lowering Rear Suspension must only be carried out with the prior agreement of AMF- Bruns GmbH & Co. KG. The costs of such work will not be accepted by AMF-Bruns without prior agreement. Hydraulic Lowering Rear Suspension...
  • Page 38: Declaration Of Conformity

    EC Machinery Directive 2006/42/EC. This declaration is rendered null and void if unauthorised modifications are made to the machine. Designation Hydraulic Lowering Rear Suspension Type: see rating plate...
  • Page 40 AMF-Bruns GmbH & Co. KG | Hauptstraße 101 | 26689 Apen Telephone +49 (0) 4489 / 72 72 30 | Fax +49 (0) 4489 / 62 45 service.hubmatik@amf-bruns.de www.amf-bruns.de Reg.-No. Q1 0105027...

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