Related Manuals for AMF-BRUNS ALU RAMP
Summary of Contents for AMF-BRUNS ALU RAMP
- Page 1 Operating Instructions WHEELCHAIR ACCESS VEHICLE WITH REAR CUT-OUT CITROËN BERLINGO / PEUGEOT PARTNER WITH AMF-BRUNS ALU RAMP www.amf-bruns.de...
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Page 3: Foreword
Foreword Dear Reader, these Operating Instructions serve to provide all information required for the safe use of the Alu Ramp and the optional Lowering Rear Suspension. The Alu Ramp and Lowering Rear Suspension are designed and constructed in accordance with state of the art tech- nology and recognised safety standards. - Page 4 ATTENTION! ...warns of a potentially dangerous situation, which can cause material damage, if not avoided..contains general notes and useful information..gives a reference to important information in other sec- tions and documents. Page 4 of 56 Alu Ramp...
- Page 5 Instructional text, e.g. a sequence of activities. Meaning of directions: If directions are given in the text (in front of, front, behind, rear, right, left), these directions relate to the normal direc- tion of travel of the vehicle. Alu Ramp Page 5 of 56...
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Page 6: Table Of Contents
2.3 Rating Plate ............19 2.4 Operating Controls ..........20 2.5 Technical Data ............21 2.5.1 Alu Ramp ............ 21 2.5.2 Lowering Rear Suspension ......21 3 Transportation ........... 22 4 Installation / Commissioning ......22 5 Operation ............23 5.1 Safety Regulations for Operation ...... - Page 7 6.5 Maintenance and Inspection Record ..... 39 7 De-Commissioning and Conservation ....40 8 Faults and Troubleshooting ......41 8.1 Alu Ramp .............. 41 8.2 Lowering Rear Suspension ........42 9 Inspection Log ........... 43 9.1 Inspection Log Master Data Sheet ......44 9.2 Inspection List ............
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Page 8: Safety
Prerequisite to the safe handling and trouble-free operation of the Alu Ramp and optional Lowering Rear Suspension is a thorough knowledge of the applicable safety information and the safety regulations. -
Page 9: Proper Use
By using the Alu Ramp, persons can be embarked into or disembarked from the vehicle to which the Alu Ramp is fitted. When doing so, the Alu Ramp is operated by an accompa- nying person. Wheelchairs must be equipped with the fittings necessary to secure it by means of the belt restraint systems provided. -
Page 10: Improper Use
Personnel Requirements The Alu Ramp and the optional Lowering Rear Suspension must only be handled by persons who: have been instructed in how to operate the Alu Ramp and Lowering Rear Suspension, have read and understood these Operating Instructions, have proven their ability to operate the Alu Ramp and... -
Page 11: Product Monitoring
Risk of injury and danger of material damage when deploy- ing the Alu Ramp. There is a risk of injuries to the legs and feet if the Alu Ramp is allowed to fall to the ground. The Alu Ramp can suffer damaged. -
Page 12: Safety Devices
The Alu Ramp must only be operated if all safety and pro- tective devices are correctly fitted (see Section 1.6). Such devices must only be removed in order to enable mainte- nance and repair work to be carried out. - Page 13 Safety If the Alu Ramp is used commercially or as a public utility, the owner must ensure that operating personnel are fa- miliar with the operation of the Alu Ramp and Lowering Rear Suspension under all operating conditions by giving training and familiarisation courses.
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Page 14: Disposal
Safety Disposal When the Alu Ramp, the Lowering Rear Suspension and ve- hicle's useful life has expired, they must only be be disposed of by qualified specialists. The manufacturer will accept no liability for damage caused by incorrect disposal. Page 14 of 56... -
Page 15: Description
The aim of this chapter is to illustrate the construction and function of the Alu Ramp. To this end, the individual assem- blies and components are described in the following sec- tions. -
Page 16: Ramp
Description 2.1.1 Ramp The Alu Ramp is available in two different versions. If supplied together with a Lowering Rear Suspension, the passenger gains access to the vehicle via a one-piece ramp. Vehicles without the Lowering Rear Suspension are pro- vided with a two-piece ramp. The extension created by this second section effectively lessens the gradient of the ac- cess ramp when it is extended. -
Page 17: Floor Section
Description 2.1.2 Floor section The floor section of the Alu Ramp offers sufficient space for the passenger in the wheelchair. The surface of the floor section is lower than the floor of the vehicle. This ensures that the passenger has sufficient headroom during embar- kation, disembarkation and when riding in the vehicle (see Figure 3). -
Page 18: Belts And Belt Anchorages
(see Figure 3, page 17 and Figure 4). The rear end of the wheelchair is se- cured by the retractor belts. Floor section Retractor Fittings belts Figure 4: Retractor Belts and Fittings Page 18 of 56 Alu Ramp... -
Page 19: Hydraulic Lowering Rear Suspension
Description 2.2 Hydraulic Lowering Rear Suspension If an Alu Ramp with one-piece ramp is fitted, the vehicle is also equipped with a hydraulic Lowering Rear Suspension. The rear axle is pulled upwards relative to the vehicle by means. of two hydraulic cylinders, thus lowering the rear end of the vehicle. -
Page 20: Operating Controls
Rocker push button for Lowers the vehicle's rear Lowering Rear Suspension suspension. Unlatching button, left Allow the access ramp to be deployed. Unlatching button, right Page 20 of 56 Alu Ramp... -
Page 21: Technical Data
Description 2.5 Technical Data 2.5.1 Alu Ramp Designation Alu Ramp Maximum load 300 kg (wheelchair use) 2.5.2 Lowering Rear Suspension Designation Lowering rear suspension Permissible operating pressure 80 bar Raise through own spring pressure Lower Power aggregate Lifting speed adjustable... -
Page 22: Transportation
Alu Ramp and Lowering Rear Suspen- sion have been established by making a corresponding entry in the inspection log book (see Chapter 9, page 43). The Alu Ramp must not be used until this has been done. Page 22 of 56 Alu Ramp... -
Page 23: Operation
The safety information must have been read before opera- tion (see Chapter 1, page 8). WARNING! Risk of injury and material damage if the Alu Ramp or Low- ering Rear Suspension is operated in a faulty condition. Therefore: Always carry out inspections in accordance with the maintenance schedule before use (see Chapter 6, page 35). - Page 24 WARNING! Danger through road traffic collisions. A number of risks are involved for passenger and operator when using the Alu Ramp on public highways. Therefore: When the parking the vehicle ensure that other road traf- fic is affected as little as possible.
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Page 25: Deploying The Ramp
Open the rear doors / tailgate Press the unlatching buttons at both sides of the ramp (see Figure 8, Figure 9 and Figure 7, page 20). Figure 8: Unlatching the Ramp Figure 9: Pressing the Unlatching Buttons Alu Ramp Page 25 of 56... - Page 26 Keep a firm hold of the ramp until it is fully in contact with the ground. Allow the ramp to deploy slowly. Do not hold the ramp near the joint between the sections of a two-piece ramp. Figure 10: Deploying the Ramp (1) Page 26 of 56 Alu Ramp...
- Page 27 Make certain that no limbs are under the vehicle when lowering the rear suspension. Take note that the headroom under the open tailgate is reduced when the rear suspension is lowered. Inform third parties of the danger if necessary. Alu Ramp Page 27 of 56...
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Page 28: Embarking A Passenger/Loading A Wheelchair
(see Figure 12 and Figure 13, page 28). Pull the retainer towards the rear. Remove the seat retainer. Replace the other seat retainers in the same way. Seat retainers Figure 12: Seat retainers Figure 13: Removing the Seat Retainers Page 28 of 56 Alu Ramp... - Page 29 (see Figure 6, page 20). Release the electrically operated belts from the belt locks by pressing the "PRESS" button on the lock (see Figure 14). Belt anchorage Electrically operated belt Figure 14: Belt anchorage Alu Ramp Page 29 of 56...
- Page 30 Operate the rocker switch for the electrically operated belts such that the indicator lamp in the rocker switch goes out. Do not push the wheelchair up the ramp until this has been done. Push the wheelchair into the vehicle. Page 30 of 56 Alu Ramp...
- Page 31 Apply the wheelchair's parking brakes. Secure the passenger in the wheelchair with the lap belt and the automatic diagonal shoulder belt (optional, refer to the Brief Operating Instructions for the wheelchair and occupant restraint system). Alu Ramp Page 31 of 56...
- Page 32 Fold the ramp back up to the vertical position, until it au- dibly engages (see Figure 17). CAUTION! Risk of crushing when stowing the Alu Ramp. When stowing the ramp, there is a risk of crushing fingers and hands between the frame of the ramp and the vehicle's rear bumper.
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Page 33: Disembarking A Passenger/Unloading
(see Figure 4, page 18). Detach the retractor belts from the wheelchair. Release the wheelchair's parking brakes. Take up a position behind the wheelchair so that you can stop the wheelchair safely if it rolls backwards. Alu Ramp Page 33 of 56... - Page 34 Fold the access ramp back up to the vertical position, until it audibly engages (see Figure 17, page 32). Close the rear doors / tailgate. With a one-piece ramp: The lowering rear suspension automatically raises the vehi- cle. Page 34 of 56 Alu Ramp...
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Page 35: Maintenance And Repair
Therefore: Use only original spare parts or spare parts that have been approved of by the manufacturer. Alu Ramp Page 35 of 56... -
Page 36: Routine Maintenance Work
Initiate repairs if necessary. yearly Inspect the hydraulic hoses. Check that all fastenings are secure. For commercial or communal use: Have the Alu Ramp Section 6.4 and Lowering Rear Suspension inspected by a tech- nical expert. every four Renew the hydraulic hoses. -
Page 37: Functionally Testing The Electrically Operated Belts
If this is not the case: Do not use the Alu Ramp and have the Alu Ramp’s elec- trical system checked. Alu Ramp... -
Page 38: Yearly Inspection
Maintenance and Repair 6.4 Yearly Inspection If the Alu Ramp is used commercially or communally it must be inspected by a technical expert once a year. This inspec- tion comprises basically a visual inspection and functional test. The inspection covers the following:... -
Page 39: Maintenance And Inspection Record
Maintenance and Repair 6.5 Maintenance and Inspection Record Maintenance work carried out Date Signature Remarks / work carried out Alu Ramp Page 39 of 56... -
Page 40: De-Commissioning And Conservation
De-Commissioning and Conservation 7 De-Commissioning and Conserva- tion For queries regarding de-commissioning and conservation, contact our customer services department (see Chapter 12, page 55). Page 40 of 56 Alu Ramp... -
Page 41: Faults And Troubleshooting
Therefore: Only allow specialist personnel to carry out repair work. If faults occur when operating the Alu Ramp and the hydrau- lic Lowering Rear Suspension, proceed as described in the following troubleshooting table. Contact the customer ser- vice department if faults are encountered which cannot be remedied using the information and measures given in the table. -
Page 42: Lowering Rear Suspension
The hydraulic reservoir is Top up with ATF fluid. empty. Attention: If the reservoir is over- filled, fluid will be forced out through the filler cap and bleed screw. Page 42 of 56 Alu Ramp... -
Page 43: Inspection Log
Inspection Log 9 Inspection Log Before using the Alu Ramp and Lowering Rear Suspension (if fitted) for the first time, they must be inspected by a tech- nical expert. If the used commercially or communally, this inspection must be repeated at intervals of not more than one year. -
Page 44: Inspection Log Master Data Sheet
Inspection Log Inspection Log Master Data Sheet Alu Ramp Master Data Sheet Serial No. /Type* …………………………………………………………………………………………………. Number plate …………………………………………………………………………………………………. Owner …………………………………………………………………………………………………. …………………………………………………………………………………………………. …………………………………………………………………………………………………. Year built …………………………………………………………………………………………………. Commissioned on …………………………………………………………………………………………………. Lowering Rear Suspension Master Data Sheet Serial No. /Type* …………………………………………………………………………………………………. Number plate …………………………………………………………………………………………………. -
Page 45: Inspection List
Pivoting elements All bolts and screwed connections are in a perfect, tight condition General Functional test and visual inspection of the condition of the entire Alu Ramp Hydraulic system Power and hydraulic aggregate Functional check of the valves Hydraulic hoses... -
Page 46: Inspection Results
Results of the inspection prior to commissioning. To be observed if installed by a third-party company Installation inspection for ………………………………………………………………………………………… Ser. No. / Type Alu Ramp* ………………………………………………………………………………………… Ser. No. / Type Lowering Rear Suspension* ..……………………………..……….………………………. Number plate .…….…………………………………………………………………………………………………. Installation has been carried out correctly! Place, date …..…….…………………………………………………………………………………………………. - Page 47 Number plate …………………………………………………………………………………………………. Sheet No. …………………………………………………………………………………………………. The Alu Ramp (including an optional hydraulic Lowering Rear Suspension if fitted) was subject to a periodic inspection in accordance with the check-list / a re-inspection on ……………………………………….…. No / the following defects were found: ………………………………………………………………………………………………………………………………...
- Page 48 Number plate …………………………………………………………………………………………………. Sheet No. …………………………………………………………………………………………………. The Alu Ramp (including an optional hydraulic Lowering Rear Suspension if fitted) was subject to a periodic inspection in accordance with the check-list / a re-inspection on ……………………………………….…. No / the following defects were found: ………………………………………………………………………………………………………………………………...
- Page 49 Number plate …………………………………………………………………………………………………. Sheet No. …………………………………………………………………………………………………. The Alu Ramp (including an optional hydraulic Lowering Rear Suspension if fitted) was subject to a periodic inspection in accordance with the check-list / a re-inspection on ……………………………………….…. No / the following defects were found: ………………………………………………………………………………………………………………………………...
- Page 50 Number plate …………………………………………………………………………………………………. Sheet No. …………………………………………………………………………………………………. The Alu Ramp (including an optional hydraulic Lowering Rear Suspension if fitted) was subject to a periodic inspection in accordance with the check-list / a re-inspection on ……………………………………….…. No / the following defects were found: ………………………………………………………………………………………………………………………………...
- Page 51 Number plate …………………………………………………………………………………………………. Sheet No. …………………………………………………………………………………………………. The Alu Ramp (including an optional hydraulic Lowering Rear Suspension if fitted) was subject to a periodic inspection in accordance with the check-list / a re-inspection on ……………………………………….…. No / the following defects were found: ………………………………………………………………………………………………………………………………...
- Page 52 Number plate …………………………………………………………………………………………………. Sheet No. …………………………………………………………………………………………………. The Alu Ramp (including an optional hydraulic Lowering Rear Suspension if fitted) was subject to a periodic inspection in accordance with the check-list / a re-inspection on ……………………………………….…. No / the following defects were found: ………………………………………………………………………………………………………………………………...
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Page 53: Electrical Circuit Diagram
Grey 40 A Rocker switch for 100 A the electrically Battery [+ 12 V] operated belts Contactor Lower rocker Brown Earth push button Green / Yellow Solenoid valve Earth Figure 18: Electrical Circuit Diagram Alu Ramp Page 53 of 56... -
Page 54: Hydraulic Circuit Diagram
Hydraulic Circuit Diagram 11 Hydraulic Circuit Diagram Vehicle floor left right Figure 19: Hydraulic Circuit Diagram Page 54 of 56 Alu Ramp... -
Page 55: Customer Service
NOTE Guarantee work on the Alu Ramp and the hydraulic Lower- ing Rear Suspension must only be carried out with the prior agreement of AMF-Bruns GmbH & Co. KG. The costs of such work will not be accepted by AMF-Bruns without prior agreement. - Page 56 AMF-Bruns GmbH & Co. KG | Hauptstraße 101 | 26689 Apen Telephone +49 (0) 4489 / 72 72 30 | Fax +49 (0) 4489 / 62 45 service.hubmatik@amf-bruns.de www.amf-bruns.de Reg.-No. Q1 0105027...
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