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Current Tools 66 Cable Puller Operating, Maintenance, Safety And Parts Manual

Cable puller with 4 wheel mobile carriage
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Model 66 Cable Puller with
4 Wheel Mobile Carriage
Operating, Maintenance, Safety
and Parts Manual
This manual is free of charge. All personnel who operate the Cable
Puller should have a copy of this manual and read and understand
its contents. To request a copy of this manual or replacement safety
decals, or for technical assistance, call or write to the address below.
CURRENT TOOLS • P. O. BOX 17026 GREENVILLE, SC 29606
800.230.5421 or 864.721-4230 • FAX 864.721-4232
Read and understand this material before
operating or servicing the Cable Puller. Failure
to understand how to safely operate and service
this unit may result in serious injury or death.
www.currenttools.com
10/2018

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Summary of Contents for Current Tools 66 Cable Puller

  • Page 1 To request a copy of this manual or replacement safety decals, or for technical assistance, call or write to the address below. CURRENT TOOLS • P. O. BOX 17026 GREENVILLE, SC 29606 800.230.5421 or 864.721-4230 • FAX 864.721-4232...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety Alerts ......... . 3 Important Safety Information .

  • Page 3: Safety Alerts

    SAFETY ALERTS Safety Alert Symbol THIS SAFETY SYMBOL is used to call your attention to instructions that concern your personal safety. It means: ATTENTION! BE AWARE! THIS IS AN IMPORTANT SAFETY INSTRUCTION! Read, understand and follow these safety instructions. Failure to follow these safety instructions may result in injury or death.

  • Page 4: Important Safety Information

    ALWAYS inspect rope before each use. ALWAYS disconnect cable puller before servicing. WARNING WARNING ALWAYS plug the Model 66 Cable Puller into a grounded receptacle with a 15 amp GFCI protected circuit. DO NOT modify the plug provided with the Model 66 Cable Puller. WARNING ALWAYS ensure cable puller is properly secured to conduit and all pins are in place before operating.

  • Page 5: Important Safety Information

    IMPORTANT SAFETY INFORMATION continued ⁄ WARNING ONLY use " or larger double-braided composite pulling rope, or a pulling rope with a average breaking strength of 26,000 lbs. WARNING NEVER allow the rope to slip on a rotating capstan for more than a couple of seconds.

  • Page 6: Specifications

    SPECIFICATIONS model no. — 66 Cable Puller mounted on 4 Wheel Carriage width — 25" depth — 42" height — 46" fully extended length — 93" weight — 190 lbs. – Cable puller mounted on 4 wheel carriage maximum pulling force — 6,000 lbs.

  • Page 7: Set-Up And Operating Instructions

    SET-UP AND OPERATING INSTRUCTIONS Adjustable boom Model 66 Cable Puller shown pinned for transport on 4 wheel mobile carriage. Extension From the transport position, Remove the puller mount locking remove the extension arm locking retainer pin. retainer pin. With the swivel casters brakes disengaged,...
  • Page 8 SET-UP AND OPERATING INSTRUCTIONS continued Next, to position the adjustable boom to the desired length for the pull, remove the locking retainer pin that goes through the adjustable boom and re-pin at the desired length, making sure to Raise the boom to the approximate secure the pin with attached clip.
  • Page 9 SET-UP AND OPERATING INSTRUCTIONS continued The standard couplings for the model # 66 puller are stored on the puller frame. Choose the correct size coupling for the conduit you are pulling in and insert into the coupling adapter by pushing the receiver plate of the coupling into the coupling adapter until the spring loaded pawl "snaps"...
  • Page 10 SET-UP AND OPERATING INSTRUCTIONS continued Depress the foot switch and Next, turn the High/Low Push the FWD/ check the rotation of the capstan speed switch to the desired REV switch to the with the pulling rotation direction position, “H” or “L”. forward position.

  • Page 11: Common Set-Ups

    COMMON SET-UPS UP PULL DOWN PULL...

  • Page 12: Maintenance

    Replace the capstan if it is grooved more than ⁄ " deep. Gear Box The Model 66 Cable Puller has a vent-free gear box and is factory lubricated for life with synthetic, semi-fluid gear lubricant with an operating range of +5˚F to +220˚F.

  • Page 13: Exploded View

    EXPLODED VIEW — 66 CABLE PULLER EXPLODED VIEW — 4 WHEEL CARRIAGE...
  • Page 14 EXPLODED VIEW — 66 CABLE PULLER EXPLODED VIEW — GEAR ASSEMBLY EXPLODED VIEW — 66 CABLE PULLER EXPLODED VIEW — DRIVE ASSEMBLY...

  • Page 15: Exploded View

    EXPLODED VIEW — 66 CABLE PULLER EXPLODED VIEW — BOOM ASSEMBLY...

  • Page 16: Parts List

    PARTS LIST — 66 CABLE PULLER ITEM # PART # DESCRIPTION QTY. 2-1301-4 NUT–HEX NYLON INSERT (5/16"-18) 2-1501-4 NUT–HEX NYLON INSERT (3/8-16) 280-8B RING–RETAINING H.D. EXT (1.5) 33-1 MOTOR 33-12 PIN–ROLL, 3/16 × 1-7/8 33-19 RING–RETAINING 3/8 EXTERNAL 33-24 PIN 5/8" CLEVIS...

  • Page 17: Wiring Drawing

    PARTS LIST — 66 CABLE PULLER ( CONTINUED) ITEM # PART # DESCRIPTION QTY. 66-66 KEY 3/8" SQ × 4-3/4" 66-660 SELECTOR SWITCH PLATE 66-661 CAPSTAN BEARING WASHER 66-662 CAPSTAN RETAINING WASHER 66-663 MOTOR SPACER 66-684 PIN–66 PULLER 66-685 HI/LO WELDMENT 66-695 BRACKET FAB–SWITCH...

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