wtw MIQ/CHV Operating Manual

Valve module for compressed air-operated sensor cleaning heads

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Operating Manual
MIQ/CHV
O K
e r
!
P o w
Valve module for compressed air-operated
sensor cleaning heads
ba75319e01
04/2003

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Summary of Contents for wtw MIQ/CHV

  • Page 1 Operating Manual MIQ/CHV P o w Valve module for compressed air-operated sensor cleaning heads ba75319e01 04/2003...
  • Page 2 © Copyright Weilheim 2002, WTW GmbH & Co. KG Reprinting - even as excerpts - is only allowed with the explicit written authorization of WTW GmbH & Co. KG, Weilheim. Printed in Germany.
  • Page 3: Table Of Contents

    IQ S MIQ/CHV List of contents ENSOR Overview ........1-1 Safety instructions .
  • Page 4 List of contents IQ S MIQ/CHV ENSOR 0 - 2...
  • Page 5: Overview

    The valve module is connected with the external switch via a control line. The following application example shows a cleaning system made up of a CH cleaning head and an MIQ/CHV valve module with a long- range MIQ/PS power supply: 1 - 1...
  • Page 6 ) to operate. When used in the IQ S ECHNICAL DATA ENSOR , the valve module is supplied with voltage by the IQ S ENSOR IQ S The MIQ/CHV can be fully integrated in the IQ S using the ENSOR ENSOR compatibility MIQ standard module housing.
  • Page 7 IQ S MIQ/CHV Overview ENSOR Terminal strip The MIQ/CHV has the following electrical connections on the terminal strip inside the housing: l 1 x valve circuit connection l 2 x SENSORNET connection Note Due to the limited number of cable glands, only one SENSORNET con- nection can be used.
  • Page 8 Overview IQ S MIQ/CHV ENSOR 1 - 4...
  • Page 9: Safety Instructions

    Safety instructions This operating manual contains special instructions that must be followed during the installation of the MIQ/CHV valve module. Thus, it is essential for the operator to read this component operating manual before carrying out any work with the system. Always keep the operating manual in the vicinity of the valve module.
  • Page 10: Authorized Use

    6 T ECHNICAL DATA Safe operation If safe operation is no longer possible, the MIQ/CHV must be taken out of operation and secured against inadvertent operation. Safe operation is no longer possible if the MIQ/CHV: l has been damaged in transport...
  • Page 11: Installation

    Mounting for other applications Note This section is important if you want to operate the MIQ/CHV in connec- tion with conventional measurement converters or some other control unit. For details of mounting in the IQ S , see section 3.2.
  • Page 12 MIQ/CHV ENSOR A stack may consist of up to three modules ( e.g. one power supply module and two MIQ/CHV modules). Further MIQ/CHV modules can be connected via the SENSORNET module connections with the aid of IQ S cable (see section 3.3.2 D...
  • Page 13 IQ S MIQ/CHV Installation ENSOR Mounting the contact base MIQ/CHV Fig. 3-2 Mounting the contact base Attention Only use the plastic tapping screws supplied for attaching the contact base. They ensure the correct fit. Attach the contact base (pos. 5 in Fig. 3-2) to the front module with the two plastic tapping screws (pos.
  • Page 14 Installation IQ S MIQ/CHV ENSOR Insert the cheese-head screws (pos. 8 in Fig. 3-3) with the plastic washers in the drilled mounting holes in the housing and loosely screw in the ISO blind nuts (pos. 9). Stacking the modules MIQ/CHV...
  • Page 15: Distributed Mounting

    IQ S MIQ/CHV Installation ENSOR Attach the prepared module to the lid of the back module. At the same time, ensure that the two clips on the front module click into place in the lid of the back module. Then tighten the two screws (pos.
  • Page 16 Installation IQ S MIQ/CHV ENSOR l 1 x SNCIQ or SNCIQ/UG connecting cable (see chapter 7 A Materials required CCES SORIES AND OPTIONS l Wire end sleeves for 0.75 mm wire cross-section with matching crimping tool l 1 x cable gland with seal (scope of delivery of MIQ module).
  • Page 17 IQ S MIQ/CHV Installation ENSOR ca. 45 mm SNCIQ ca. 35 mm ca. 45 mm SNCIQ/UG Fig. 3-6 Prepared cable end Connecting the cables Open the module. Select any SENSORNET connection. Before doing so, look out for the SENSORNET designation.
  • Page 18 Installation IQ S MIQ/CHV ENSOR SENSORNET 1 SENSORNET 2 SNCIQ SNCIQ/UG Fig. 3-7 Connecting the cables to the module Screw the cable gland (pos. 1 in Fig. 3-7) with the sealing ring (pos. 2) into the module housing. Loosen the coupling ring (pos. 3 in Fig. 3-7).
  • Page 19: Installation Of The Modules At The Installation Location

    IQ S MIQ/CHV Installation ENSOR Installation of the modules at the installation location Note The installation possibilities in the IQ S are described in the ENSOR IQ S system manual. ENSOR 3.4.3 General information Attention Modules installed outside must always be protected against the effects of the weather (snow, ice and direct solar radiation) by a sun shield.
  • Page 20: Ssh/Iq Sun Shield

    Installation IQ S MIQ/CHV ENSOR 3.4.4 Mounting on a mounting stand with the SSH/IQ sun shield l SSH/IQ sun shield (see chapter 7 A Materials required CCESSORIES AND OPTIONS l 4 mm set screw wrench Tools l Phillips screw driver.
  • Page 21 IQ S MIQ/CHV Installation ENSOR Remove the two screws (pos. 5 in Fig. 3-9) and swing open the module lid. Insert the cheese-head screws (pos. 6 in Fig. 3-9) with the plastic washers in the drilled mounting holes and loosely screw in the ISO blind nuts (pos.
  • Page 22: Mounting Under The Sd/K 170 Sun Shield

    Installation IQ S MIQ/CHV ENSOR 3.4.5 Mounting under the SD/K 170 sun shield If a single module is to be installed outside, it must be provided with a sun shield that protects it against the effects of weather. The SD/K 170 sun shield can be mounted directly on a wall, on a mounting stand or on a railing.
  • Page 23: Wall Mounting

    IQ S MIQ/CHV Installation ENSOR Position the module on the sun shield and fix it into place with the two screws (pos. 2 in Fig. 3-11). Close the module lid and fix it in place with the two countersunk screws (pos. 1 in Fig. 3-11).
  • Page 24: Connecting The Valve Control Line

    Any wires that are not used and project into the housing must be cut off as closely as possible to the cable gland. l Wire end sleeves, suitable for the connecting wires, with suitable Materials required crimping tool l 1 x cable gland with sealing ring (scope of delivery MIQ/CHV) 3 - 14...
  • Page 25 Danger of injury from lines that are under pressure. The compressed air glands in the housing may only be opened by a service technician authorized by WTW. Attention Danger of burning on a hot resistor. The resistor can heat up to 80 °C during operation.
  • Page 26: Function Check

    Installation IQ S MIQ/CHV ENSOR Feed the line through the cable gland in the module housing. Connect the wires to the terminal strip. Loosen the coupling ring (pos. 3 in Fig. 3-14). Perform the function check according to section 3.6.
  • Page 27: Connecting The Compressed Air Hoses

    Open the MIQ/CHV module. Adjust the cleaning intervals on the measuring system so that the relay switches. Check whether the yellow LED on the board of the MIQ/CHV lights up when the relay is closed. Connecting the compressed air hoses...
  • Page 28 Installation IQ S MIQ/CHV ENSOR 3 - 18...
  • Page 29: Maintenance And Cleaning

    Maintenance and cleaning ENSOR Maintenance and cleaning Maintenance The MIQ/CHV requires no special maintenance. Cleaning MIQ modules Clean the worst of any dirt off modules that are mounted outside as re- quired. To avoid any coarse dirt getting into the open housing, it is ad- visable to always roughly clean the module and the surrounding area before the module is opened.
  • Page 30 Maintenance and cleaning IQ S MIQ/CHV ENSOR 4 - 2...
  • Page 31: What To Do If

    – If the LED does not light up, check the triggering (detached terminal connection, broken control line, defective relay output) – Check whether the valve switches (switching noise) when the light of the LED changes. If the valve does not switch, contact WTW. 5 - 1...
  • Page 32: Checking The Voltage Supply

    What to do if ... IQ S MIQ/CHV ENSOR Checking the voltage supply The MIQ/CHV has two LEDs on the side for monitoring the supply volt- age (Fig. 5-1). M IQ S TO . 10 N FO D 31 TI FI...
  • Page 33: Technical Data

    IQ S MIQ/CHV Technical data ENSOR Technical data Dimensions Fig. 6-1 Dimension drawing of the MIQ/CHV (dimensions in mm) 6 - 1...
  • Page 34 Technical data IQ S MIQ/CHV ENSOR Mechanical Maximum number of construction modules in a module (plus a terminal component in the IQ S stack Materials – Housing: Polycarbonate with 20 % glass fiber – Pressure hose sleeves: POM Weight Approx. 0.5 kg Type of protection –...
  • Page 35 ENSOR Suitable power supply modules: – MIQ/PS – MIQ/24V Power consumption Approx. 2 W Protective class Number of MIQ/CHV per IQ S ENSOR power supply module Depending on the power conditions in the whole system (see system manual). Other applications: Maximum of 8 (restrictions possible in long cables due to the voltage drop).
  • Page 36 Technical data IQ S MIQ/CHV ENSOR Terminal connections IQ S con- ENSOR nections Additional connectable SENSORNET ter- minator (terminating resistor) Note Due to the limited number of cable glands, only one SENSORNET connection can be used. SENSORNET connection 1 or 2 can be selected.
  • Page 37: Accessories And Options

    IQ S MIQ/CHV Accessories and options ENSOR Accessories and options Description Model Order Cleaning head for online sensors with 900 107 40 mm diameter Hose set, consisting of: CH/Epack 900 111 – 15 m compressed air hose – 1 Quick-acting connection, com- plete –...
  • Page 38 Accessories and options IQ S MIQ/CHV ENSOR 7 - 2...

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