Philips Vari-Lite VL440 Service Manual
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Philips Vari-Lite VL440 Service Manual

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Summary of Contents for Philips Vari-Lite VL440

  • Page 2 Please check www.vari-lite.com for latest version. Philips Vari-Lite assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual. All information and graphics are property of Philips Vari- Lite, 10911 Petal Street, Dallas, Texas 75238.
  • Page 3 To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548), +1-214-647-7880, or entertainment.service@philips.com and request a Return Material Authorization (RMA) for warranty service. You will need to provide the model and serial number of the item being returned, a description of the problem or failure and the name of the registered user or organization. If available, you should have your sales invoice to establish the date of sale as the beginning of the warranty period.
  • Page 4 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Compliance Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment.
  • Page 5 OREWORD Safety Notice It is extremely important to read ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation and use of this product. Safety symbols used throughout this manual are as follows: CAUTION advising of potential damage to product.
  • Page 6 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO UV RADIATION 1. Many VARI❋LITE luminaires use a lamp that produces UV radiation. DO NOT look directly at lamp.
  • Page 7 OREWORD Sicherheitshinweise Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und Vorsichtsmaßnahmen ein.
  • Page 8 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL WARNUNG: HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG 1. Viele VARI❋LITE -Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN SIE NICHT direkt in die Lampe. 2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare Beschädigung (z.
  • Page 9 OREWORD Notes de sécurité Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.
  • Page 10 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1. Plusieurs luminaires VARI❋LITE utilisent une lampe qui produit des rayons UV. NE PAS fixer son regard sur la lampe.
  • Page 11 OREWORD Aviso sobre Seguridad Es muy importante leer TODA la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto. Los símbolos de seguridad usados en este manual son los siguientes: CUIDADO, indica posibles daños al producto.
  • Page 12 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL ADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN EXCESIVA DE RADIACIÓN ULTRA VIOLETA 1. Muchas luminarias VARI❋LITE usan un tipo de lámpara que produce radiación UV. NO mire directamente a la lámpara.
  • Page 13 OREWORD 02.96 87.001 0 0...
  • Page 14 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL 0 2.9687 .0 010 0...

  • Page 15: Table Of Contents

    ABLE OF ONTENTS Table of Contents About This Manual ...................... 1 Additional Documentation................... 1 Customer Service ......................2 Technical Bulletins and Notices................... 2 Chapter 1. Description Features Mechanical........................4 Optical.......................... 5 Operational........................5 Technical Specifications ....................6 Components VL440 / VL770 / VL880 Spot Luminaires External Components ......7 VL440 / VL770 / VL880 Spot Luminaires Components..........
  • Page 16 VARI❋LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Zoom Module Assembly Removal................25 Main Control Unit (MCU) Assembly Removal ............27 Driver Board Assembly Removal ................28 Front Lens Assembly Removal .................. 30 UV / IR Filter Assembly Removal ................31 Edge Motor Assembly Removal ................
  • Page 17 ABLE OF ONTENTS Generic Luminaire Assembly .................. 103 Head Assembly Head Frame Assembly..................... 105 Left Tilt Bearing Assembly..................108 Right Tilt Bearing Assembly ................... 109 Linear Roller Assembly ................... 111 Lamp Housing Assembly..................112 Tilt Motor Assembly....................115 Pulley Pinion Assembly................... 117 Gobo Module Assembly ..................
  • Page 18 VARI❋LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL 800 Watt Ballast Comm Cable Assembly ..............165 Sensor Index Cable Assembly.................. 166 APS Fan Cable Assembly ..................167 AUX Comm Interface Cable Assembly ..............168 Appendix A. Technical Bulletins and Notices VL440 / VL770 / VL880 Spot Luminaires Technical Bulletins and Notices ..

  • Page 19: About This Manual

    NTRODUCTION BOUT ANUAL Introduction About This Manual This manual provides descriptions, repair procedures, and illustrated parts breakdowns for all configurations of the VL440 / VL770 / VL880 Spot Luminaires. The manual is intended for use by Vari-Lite personnel and Authorized VARI❋LITE Service Centers and technicians. WARNING: It is important to read ALL accompanying safety and installation instructions to avoid damage to the product and potential injury to yourself or others.

  • Page 20: Customer Service

    Contact an Authorized Service Center. Contact the Vari-Lite Customer Service Department, 7am - 6pm CST Monday through Friday, at the following: phone: 1-877-VARI-LITE (1-877-827-4548) e-mail: entertainment.service@philips.com Additional Resources For additional resources and documentation, please visit our website at www.vari-lite.com and follow the Support link.

  • Page 21: Chapter 1. Description

    HAPTER Description This chapter contains descriptions of luminaire features and components. • Features • Components • Principles of Operation 02.96 87.001 0 0...

  • Page 22: Features

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Features Mechanical Color Mixing System All models feature a three filter CYM cross-fading mechanism plus a fixed color wheel with 8 interchangeable color filters and 1 open space. Fixed wheel is capable of continuous rotation for additional effects.

  • Page 23: Optical

    EATURES PTICAL Optical Source Model Lamp Color Temperature Output VL440 Spot 400W MSR Gold 400 MiniFastFit Lamp 6000K 9,000 Lumens VL770 Spot 700W MSR Gold 700 MiniFastFit Lamp 6000K 15,000 Lumens VL880 Spot 800W MSR Platinum 35 Lamp 6000K 19,000 Lumens Reflector Precision facetted, elliptical glass reflector system with dichroic cold mirror coating.

  • Page 24: Technical Specifications

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL DMX Channels 30 channels. Mounting Position The luminaire can be mounted and operated in any orientation. • Technical Specifications For additional technical specifications, refer to VL440 / VL770 / VL880 Spot Luminaires User’s Manual (02.9687.0001) or the Vari-Lite web site at www.vari-lite.com.

  • Page 25: Components

    : VL440 / VL770 / VL880 S OMPONENTS UMINAIRES XTERNAL OMPONENTS Components VL440 / VL770 / VL880 Spot Luminaires External Components The following illustration shows the external luminaire components and controls. Head Assembly Optics, color system, gobo gobo assembly, lamp, and cooling fans, tilt motor, and Truss Hook Brackets MCB.

  • Page 26: Vl440 / Vl770 / Vl880 Spot Luminaires Components

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL VL440 / VL770 / VL880 Spot Luminaires Components The following illustration shows the major sub-assemblies and components of the luminaire. Luminaire Rear Head Cover Head Assembly See “VL440 / VL770 / VL880 Spot Luminaires Head Components”...

  • Page 27: Vl440 / Vl770 / Vl880 Spot Luminaires Head Components

    : VL440 / VL770 / VL880 S OMPONENTS UMINAIRES OMPONENTS VL440 / VL770 / VL880 Spot Luminaires Head Components The following illustration shows the major sub-assemblies which are located in the luminaire head assembly. Fixed Gobo / Fixed Color / Rotating Gobo Assembly 10 fixed gobo positions, 7 Head Transfer Fans...

  • Page 28: Vl440 / Vl770 / Vl880 Spot Luminaires Enclosure Components

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL VL440 / VL770 / VL880 Spot Luminaires Enclosure Components The following illustration shows the major sub-assemblies which are located in the luminaire enclosure assembly. Wireless DMX Interconnect LCD Display Assembly Allows connection of optional For addressing, accessing...

  • Page 29: Principles Of Operation

    : VL440 / VL770 / VL880 S RINCIPLES OF PERATION UMINAIRES UNCTIONAL LOCK GRAM Principles of Operation VL440 / VL770 / VL880 Spot Luminaires Functional Block Diagram Cyan Fixed Sensor Sensor Wheel Gobo Iris Motor Yellow Sensor Wheel Rotating Sensor Gobo Frost Sensor...
  • Page 30 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Notes 02 .9 687.00 10 0...

  • Page 31: Chapter 2. Maintenance

    HAPTER Maintenance This chapter contains test, service, and standard maintenance procedures. • Testing • Troubleshooting • Special Care and Handling • Maintenance Procedures WARNING: All maintenance procedures are to be performed with power com- pletely removed from the luminaire. Never remove covers while unit is in oper- ation.

  • Page 32: Testing

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Testing Luminaire Self-Tests The luminaire is capable of running self tests by using the TEST menu functions. For detailed instructions regarding the luminaire’s self-test function, refer to the VL440 / VL770 / VL880 Spot Luminaires User’s Manual (02.9687.0001).

  • Page 33: Troubleshooting Error Messages

    ROUBLESHOOTING RROR ESSAGES Troubleshooting Error Messages If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu Display will cycle through any applicable error message(s), one at a time until the end of the list is reached.

  • Page 34: Troubleshooting Guide

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Troubleshooting Guide If a problem is suspected, try recalibrating the luminaire to prompt an error message. Refer to “Error Messages” on page 15 for more information. The chart below provides possible causes and remedies for various error messages and/or symptoms.

  • Page 35: Special Care And Handling Introduction

    PECIAL ARE AND ANDLING NTRODUCTION Special Care and Handling WARNING: As with any repairs or maintenance to VARI❋LITE luminaires, service should only be performed by a trained and qualified service technician or at an Authorized VARI❋LITE Service Center. Introduction The VL440 / VL770 / VL880 Spot Luminaires requires very little routine maintenance by the user. This section covers all the parts or assemblies that can be removed, cleaned, and checked by the user.

  • Page 36: Locations/Use

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Locations/Use VARI❋LITE luminaires are designed for dry locations only. Exposure to rain or moisture (including, but not limited to, fog machines, misters, etc.) may damage luminaires and will void the fixture’s warranty.

  • Page 37: Maintenance Procedures

    AINTENANCE ROCEDURES RONT OVER SSEMBLY EMOVAL Maintenance Procedures Front Cover Assembly Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove front cover assembly: Step 1. Remove power from luminaire and allow unit to completely cool. Step 2.

  • Page 38: Rear Cover Assembly Removal

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Rear Cover Assembly Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove rear cover assembly: Step 1. Remove power from luminaire and allow unit to completely cool. Step 2.

  • Page 39: Lamp Removal And Installation

    AINTENANCE ROCEDURES EMOVAL AND NSTALLATION Lamp Removal and Installation WARNING: Ensure that power is completely removed from luminaire when removing or installing lamp. CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life. If touched, use isopropyl alcohol and cotton cloth to thoroughly clean glass portion of lamp.
  • Page 40 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Step 6. As shown in Figure 2-4, align lamp tabs with lamp socket. Align tabs of lamp with socket when installing Lamp* NOTE: * "Bow" of lamp must be oriented with "Slot"...

  • Page 41: Gobo Module Assembly Removal

    AINTENANCE ROCEDURES ODULE SSEMBLY EMOVAL Gobo Module Assembly Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove gobo module assembly: Step 1. Remove power from luminaire and allow unit to completely cool. Step 2.

  • Page 42: Cymd Module Assembly Removal

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL CYMD Module Assembly Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove CYMD module assembly: Step 1. Remove power from luminaire and allow unit to completely cool. Step 2.

  • Page 43: Zoom Module Assembly Removal

    AINTENANCE ROCEDURES ODULE SSEMBLY EMOVAL Zoom Module Assembly Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove zoom module assembly: Step 1. Remove power from luminaire and allow unit to completely cool. Step 2.
  • Page 44 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Step 6. At bottom of fixture, as shown in Figure 2-9, remove four 8-32 x 1/2" PPZ SEMS screws securing zoom assembly to head frame assembly. 8-32 x 1/2" PPZ SEMS Screw (x4) Zoom Assembly MCU / Driver Assembly...

  • Page 45: Main Control Unit (Mcu) Assembly Removal

    (MCU) A AINTENANCE ROCEDURES ONTROL SSEMBLY EMOVAL Main Control Unit (MCU) Assembly Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove MCU assembly: CAUTION: When handling printed circuit boards (such as the MCU assembly) make sure to follow appropriate precautions to protect them ESD damage.

  • Page 46: Driver Board Assembly Removal

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Driver Board Assembly Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove driver board assembly: CAUTION: When handling printed circuit boards (such as the MCU assembly) make sure to follow appropriate precautions to protect them ESD damage.
  • Page 47 AINTENANCE ROCEDURES RIVER OARD SSEMBLY EMOVAL NOTE: Components removed for clarity. 4-40 x 1/2" PPZ Screw (x6) MCU Board Assembly Driver Board Assembly 4-40 x 3/8" PPZ SEMS Screws MCU Board Assembly Driver Board Assembly Remove power and CAUTION: allow fixture to cool. Figure 2-11: Driver Board Assembly Removal Step 6.

  • Page 48: Front Lens Assembly Removal

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Front Lens Assembly Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove front lens assembly: Step 1.

  • Page 49: Uv / Ir Filter Assembly Removal

    : UV / IR F AINTENANCE ROCEDURES ILTER SSEMBLY EMOVAL UV / IR Filter Assembly Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove UV/IR filter assembly: Step 1.

  • Page 50: Edge Motor Assembly Removal

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Edge Motor Assembly Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove edge motor assembly: Step 1.
  • Page 51 AINTENANCE ROCEDURES OTOR SSEMBLY EMOVAL Step 9. Reinstall by performing steps in reverse. Note: When reinstalling edge motor assembly, the connector orientation should face in the downward position as shown in Figure 2-15. Note position of edge motor connector. Figure 2-15: Edge Motor Assembly Connector Orientation 02.96 87.001 0 0...

  • Page 52: Tilt Motor Assembly / Tilt Encoder / Tilt Belt Removal

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Tilt Motor Assembly / Tilt Encoder / Tilt Belt Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove tilt motor assembly: Step 1.
  • Page 53 AINTENANCE ROCEDURES OTOR SSEMBLY NCODER EMOVAL To remove tilt encoder Step 1. Remove tilt motor assembly following procedure in “Tilt Motor Assembly / Tilt Encoder / Tilt Belt Removal” on page Step 2. Remove two 4-40 x 1/4" PPG SEMS screws and associated nylon spacers and remove Tilt Encoder PCB.

  • Page 54: Tilt Sensor Removal

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Tilt Sensor Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove tilt sensor: Step 1.
  • Page 55 AINTENANCE ROCEDURES ENSOR EMOVAL Step 4. Tilt head from side to side to access two 6-32 x 3/8" PFZ screws as indicated in Figure 2-19. 4-40 x 1/4" PPB SEMS Screw (x2) Right Tilt Bearing Assembly Tilt Sensor Bracket Tilt Sensor Assembly 6-32 x 3/8"...

  • Page 56: Tilt Stabilizer Removal

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Tilt Stabilizer Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove tilt stabilizer: Step 1.
  • Page 57 AINTENANCE ROCEDURES TABILIZER EMOVAL Step 4. Remove Yoke Filler by removing two 6-32 x 3/16" PPB screws and one 8-32 x 3/8" PPB SEMS screw mounting tilt stabilizer to yoke filler. 6-32 x 3/16" PPB Screw (x2) Yoke Filler NOTE: Components removed and exploded for clarity.

  • Page 58: Ignitor Removal

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Ignitor Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove tilt sensor: Step 1. Remove power from luminaire and allow unit to completely cool. Step 2.
  • Page 59 AINTENANCE ROCEDURES GNITOR EMOVAL #4 KEPS Nut (x1) Ignitor #4 Flat Washer (x2) 4-40 x 1-3/8" PPZ Screw (x2) Figure 2-25: Ignitor Removal Step 5. Reassemble by performing steps in reverse. 02.96 87.001 0 0...

  • Page 60: Lamp Socket Removal

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Lamp Socket Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove lamp socket assembly: Step 1.
  • Page 61 AINTENANCE ROCEDURES OCKET EMOVAL Step 7. Loosen two quarter-turn Dzus rapier fasteners from lamp house cover and remove lamp. Lamp Socket Lamp Lamp Socket Cover Quarter-Turn Fasteners Figure 2-27: Lamp Socket Cover Removal Step 8. Remove one 6-32 x 3/8" PPZ SEMS screw and flat washer and detach lamp cover tether from fixture.
  • Page 62 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Step 11. Remove four 8-32 x 3/8" PPB SEMS screws from rear. NOTE: Components removed and exploded for clarity. 8-32 x 3/8" PPB SEMS Screw (x4) Remove this screw only 10-32 x 1-1/2"...

  • Page 63: Reflector Removal

    AINTENANCE ROCEDURES EFLECTOR EMOVAL Reflector Removal WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove reflector assembly: Step 1. Remove power from luminaire and allow unit to completely cool. Step 2.
  • Page 64 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Step 7. Remove four 8-32 x 3/8" PPB SEMS screws from rear. NOTE: 8-32 x 3/8" PPB SEMS Screw (x4) Components removed and exploded for clarity. Remove this screw only Counter Weights Reflector Remove this screw only...

  • Page 65: Cymd Wheel Replacement

    : CYMD W AINTENANCE ROCEDURES HEEL EPLACEMENT CYMD Wheel Replacement This section contains individual procedures to remove and install the dimmer, magenta, cyan, and yellow wheels. WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove color wheels and dimmer from CYMD assembly: Step 1.
  • Page 66 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL To install dimmer wheel: Step 1. Carefully slide dimmer wheel assembly onto shaft (opposite side where wiring harness is attached). Step 2. Align timing mark on dimmer wheel with timing mark on drive pulley hub on motor shaft as shown in Figure 2-32.
  • Page 67 : CYMD W AINTENANCE ROCEDURES HEEL EPLACEMENT Step 2. Ensure that sensor tab on drive pulley of motor is in sensor slot. Step 3. Align wheel to shaft screws, so that open spot of wheel is in gate. WARNING: It is very important not to over-tighten screws in the next step. Step 4.

  • Page 68: Strobe Assembly Replacement

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Strobe Assembly Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove the strobe assembly: Step 1.

  • Page 69: Dimmer Or Magenta Motor Assembly Replacement

    AINTENANCE ROCEDURES IMMER OR AGENTA OTOR SSEMBLY EPLACEMENT Dimmer or Magenta Motor Assembly Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove the dimmer or magenta motor assembly: Step 1.

  • Page 70: Strobe Blade Replacement

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Strobe Blade Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove the strobe assembly: Step 1.

  • Page 71: Cyan Or Yellow Motor Replacement

    AINTENANCE ROCEDURES YAN OR ELLOW OTOR EPLACEMENT Cyan or Yellow Motor Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove the cyan or yellow motor assemblies: Step 1.

  • Page 72: Fixed Color Wheel Replacement

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Fixed Color Wheel Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove the fixed color wheel assembly: Step 1.

  • Page 73: Rotating Gobo Wheel Replacement

    AINTENANCE ROCEDURES OTATING HEEL EPLACEMENT Rotating Gobo Wheel Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove the rotating gobo wheel assembly: Step 1.
  • Page 74 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Step 4. To install, align drive rear motor homing plate so tab is in optical sensor. Step 5. Apply Loctite 242 on Cone set screw. Step 6. Center open spot of wheel to gate and tighten set screw to flat motor shaft. CAUTION: During reassembly, the alignment of the rotating gobo wheel assembly (alignment drive rear motor homing plate tab in the optical sensor) is very critical for index to calibrate correctly.

  • Page 75: Fixed Gobo Wheel Replacement

    AINTENANCE ROCEDURES IXED HEEL EPLACEMENT Fixed Gobo Wheel Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove the fixed gobo wheel assembly: Step 1.
  • Page 76 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Step 6. As shown in Figure 2-41, slide Stabilizer from mount. Stabilizer Fixed Gobo Wheel Bearing NOTE: Bearing Components removed and exploded for clarity. Figure 2-41: Fixed Gobo Wheel Step 7.

  • Page 77: Iris Assembly Replacement

    AINTENANCE ROCEDURES SSEMBLY EPLACEMENT Iris Assembly Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. Wear protection on hands (soft cotton gloves) when handling glass. To remove the iris assembly: Step 1. Remove gobo module assembly from luminaire as described in “Gobo Module Assembly Removal”...

  • Page 78: Ballast / Lvs Assembly Replacement

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Ballast / LVS Assembly Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove the ballast / LVS assembly: Step 1. Ensure power is completely removed from luminaire and luminaire has cooled completely. Step 2.

  • Page 79: Dmx Pcb Assembly Replacement

    : DMX PCB A AINTENANCE ROCEDURES SSEMBLY EPLACEMENT DMX PCB Assembly Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove the DMX PCB assembly: Step 1. Ensure power is completely removed from luminaire and luminaire has cooled completely. Step 2.
  • Page 80 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Step 6. From front panel, remove four 4-40 x 3/8" PFB screws and remove DMX PCB assembly. Enclosure Assembly 4-40 x 3/8" PFB Screw (x4) DMX PCB Assembly NOTE: Components removed and...

  • Page 81: Powercon (Ac Input) Assembly Replacement

    (AC I AINTENANCE ROCEDURES OWER NPUT SSEMBLY EPLACEMENT PowerCon (AC Input) Assembly Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove the PowerCon (AC input) assembly: Step 1. Ensure power is completely removed from luminaire and luminaire has cooled completely. Step 2.
  • Page 82 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Step 5. As indicated in Figure 2-47, remove fan assembly by removing two 6-32 x 1/4" PPZ SEMS screws. #4 Nuts (x2) PowerCon (AC Input) Assembly 4-40 x 3/8" PFB Screw (x2) Fan Assembly 6-32 x 1/4"...

  • Page 83: Display Pcb Assembly Replacement

    PCB A AINTENANCE ROCEDURES ISPLAY SSEMBLY EPLACEMENT Display PCB Assembly Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove the display PCB assembly: Step 1. Ensure power is completely removed from luminaire and luminaire has cooled completely. Step 2.
  • Page 84 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Step 6. As shown in Figure 2-49, remove four 6-32 x 3/16" PPZ screws and remove Display PCB assembly. 6-32 x 3/16" PPZ Screw (x4) Display PCB NOTE: Assembly Components removed and...

  • Page 85: Wireless Dmx Interface Pcb Assembly Replacement

    DMX I PCB A AINTENANCE ROCEDURES IRELESS NTERFACE SSEMBLY EPLACEMENT Wireless DMX Interface PCB Assembly Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove the wireless DMX interface PCB assembly: Step 1. Ensure power is completely removed from luminaire and luminaire has cooled completely. Step 2.
  • Page 86 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Step 6. As shown in Figure 2-49, remove two 6-32 x 3/16" PPZ screws and remove wireless DMX interface PCB assembly. Wireless DMX PCB Assembly 6-32 x 3/16" PPZ Screw (x2) NOTE: Components removed and exploded for clarity.

  • Page 87: Pan Motor Assembly Replacement

    AINTENANCE ROCEDURES OTOR SSEMBLY EPLACEMENT Pan Motor Assembly Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove the pan motor assembly: Step 1. Ensure power is completely removed from luminaire and luminaire has cooled completely. Step 2.
  • Page 88 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Step 5. As indicated in Figure 2-53, remove both fan assemblies by removing two 6-32 x 1/4" PPZ SEMS screws (per fan assembly). Fan Assembly Fan Assembly 6-32 x 1/4"...

  • Page 89: Pan Belt Replacement

    AINTENANCE ROCEDURES EPLACEMENT Pan Belt Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove the pan belt: Step 1. Ensure power is completely removed from luminaire and luminaire has cooled completely. Step 2. Remove Ballast / LVS assembly as described in “Ballast / LVS Assembly Replacement”...
  • Page 90 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Step 6. At Wire Tray, remove four 8-32 x 1/4" PPZ SEMS screws and remove tray. Wire Tray 8-32 x 1/4" PPZ SEMS Screw (x4) Figure 2-56: Wire tray Removal Step 7.

  • Page 91: Pan Stabilizer Replacement

    AINTENANCE ROCEDURES TABILIZER EPLACEMENT Pan Stabilizer Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove the stabilizer: Step 1. Ensure power is completely removed from luminaire and luminaire has cooled completely. Step 2. Remove Ballast / LVS assembly as described in “Ballast / LVS Assembly Replacement”...
  • Page 92 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Step 6. At Wire Tray, remove four 8-32 x 1/4" PPZ SEMS screws and remove tray. Wire Tray 8-32 x 1/4" PPZ SEMS Screw (x4) Figure 2-59: Wire tray Removal Step 7.

  • Page 93: Enclosure Fan Assemblies Replacement

    AINTENANCE ROCEDURES NCLOSURE SSEMBLIES EPLACEMENT Enclosure Fan Assemblies Replacement WARNING: Ensure that power is completely removed (disconnected) from luminaire before attempting any work. To remove one or both enclosure fan assemblies: Step 1. Ensure power is completely removed from luminaire and luminaire has cooled completely. Step 2.
  • Page 94 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Step 5. As indicated in Figure 2-47, remove both fan assemblies by removing two 6-32 x 1/4" PPZ SEMS screws for each assembly. 8-32 x 1-1/2" PPZ Screw (x2 / assembly) #8 Internal Tooth Lock Washer (x2 / assembly)

  • Page 95: Chapter 3. Illustrated Parts Breakdown

    HAPTER Illustrated Parts Breakdown This chapter contains illustrated parts breakdowns for all VL440 / VL770 / VL880 Spot Luminaires assemblies. • VL440 Spot Luminaire Drawing Tree • VL770 Spot Luminaire Drawing Tree • VL880 Spot Luminaire Drawing Tree • Top Assembly •...

  • Page 96: Drawing Trees

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Drawing Trees VL440 Spot Luminaire Drawing Tree VL440 Spot Luminaire 20.9687.0002 Rev G Included Items Kit Gobo Module Assembly Ballast Comm Cable Assembly 28.9687.0440 Rev A (for VL440 21.9687.0301 Rev J 25.9687.0004 Rev B Spot only)
  • Page 97 : VL440 S RAWING REES UMINAIRE RAWING VL440 Spot Luminaire Drawing Tree (continued) Continued from previous page Generic Luminaire Assembly Head Frame Assembly Left Tilt Bearing Assembly 21.9687.0010 Rev D 21.9687.0650 Rev N 21.9687.0632 Rev A Upper Enclosure Assembly Right Tilt Bearing Assembly Pan Motor Assembly 21.9687.0850 Rev N 21.9687.1633 Rev A...

  • Page 98: Vl770 Spot Luminaire Drawing Tree

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL VL770 Spot Luminaire Drawing Tree VL770 Spot Luminaire 20.9687.0003 Rev H Included Items Kit Gobo Module Assembly Ballast Comm Cable Assembly 28.9687.0770 Rev A (for VL770 21.9687.0301 Rev J 25.9687.0004 Rev B Spot only) Front Head Cover Assembly...
  • Page 99 : VL770 S RAWING REES UMINAIRE RAWING VL770 Spot Luminaire Drawing Tree (continued) Continued from previous page Generic Luminaire Assembly Head Frame Assembly Left Tilt Bearing Assembly 21.9687.0010 Rev D 21.9687.0650 Rev N 21.9687.0632 Rev A Upper Enclosure Assembly Right Tilt Bearing Assembly Pan Motor Assembly 21.9687.0850 Rev N 21.9687.1633 Rev A...

  • Page 100: Vl880 Spot Luminaire Drawing Tree

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL VL880 Spot Luminaire Drawing Tree VL880 Spot Luminaire 20.9687.0004 Rev J Included Items Kit Gobo Module Assembly 800 Watt Ballast Comm Cable 28.9687.0880 Rev A (for VL880 21.9687.0301 Rev J Assembly Spot only)
  • Page 101 : VL880 S RAWING REES UMINAIRE RAWING VL880 Spot Luminaire Drawing Tree (continued) Continued from previous page Generic Luminaire Assembly Head Frame Assembly Left Tilt Bearing Assembly 21.9687.0010 Rev D 21.9687.0650 Rev N 21.9687.0632 Rev A Upper Enclosure Assembly Right Tilt Bearing Assembly Pan Motor Assembly 21.9687.0850 Rev N 21.9687.1633 Rev A...

  • Page 102: Top Assembly

    FAB ASSY, BRACKET TRUSS HOOK 52.6541.0001 CONN., BLUE CABLE POWER INLET POWERCON 71.9687.0400 LAMP, PHILIPS MSR400SA PGJ28 (VL440 SPOT ONLY) 71.9687.0700 LAMP, PHILIPS MSR700SA PGJ28 (VL770 SPOT ONLY) 71.9687.0800 LAMP, PHILIPS PLATINUM 35 800W PGJ28 (VL880 SPOT ONLY) 02 .9 687.00 10 0...
  • Page 103 SSEMBLY NCLUDED TEMS Included Items Kit (continued) 400W MSR Gold MiniFastFit Lamp (VL440 only) 700W MSR Gold MiniFastFit Lamp (VL770 only) 800W MSR Platinum 35 Lamp (VL880 only) (x2) *3-Pole Neutrik PowerCon Locking Connector for AC Input Power. Power input cable must be constructed by user.

  • Page 104: Vl440 Spot Luminaire

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL VL440 Spot Luminaire 20.9687.0002 Rev G Refer to Figure 3-8, Figure 3-9 Figure 3-10. Item Qty. Description 04.9687.0120 PRODUCT ID LABEL, MODEL VL 440 SPOT 10.9687.0720 YOKE ARM COVER 10.9687.0846 PLATE, BALLAST LOCK 10.9687.0850...
  • Page 105 : VL440 S SSEMBLY UMINAIRE Item Qty. Description 53.6627.0001 SCREW, 10-32 X 5/8" PPB 55.2233.2001 DZUS RAPIER MINI CLIP ON RETAINER 55.3301.0004 WASHER, #4 FLAT SS 68.9665.0350 IGNITOR, 350W / 400W 69.9687.0400 ASSY, BALLAST 400W / 150W LVS 10.9687.1614 BLOCKING PLATE, FAN LAMP COOLING 10.9687.1615 AIR DIVERTER, SINGLE BLOWER, LAMP COOLING 40.9687.0001...
  • Page 106 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL VL440 Spot Luminaire (continued) (x2) (x2) (x2), (x2) (x2) (x8) (x2), (x2) (x2) Figure 3-9: VL440 Spot Luminaire 02 .9 687.00 10 0...
  • Page 107 : VL440 S SSEMBLY UMINAIRE VL440 Spot Luminaire (continued) (x2) (x2) (x4) (x2) (x2) (x8) Figure 3-10: VL440 Spot Luminaire 02.96 87.001 0 0...

  • Page 108: Vl770 Spot Luminaire

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL VL770 Spot Luminaire 20.9687.0003 Rev H Refer to Figure 3-11, Figure 3-12 Figure 3-13. Item Qty. Description 04.9687.0110 PRODUCT ID LABEL, MODEL VL770 SPOT 10.9687.0720 YOKE ARM COVER 10.9687.0850 BASE COVER, DISPLAY SIDE 10.9687.0852...
  • Page 109 : VL770 S SSEMBLY UMINAIRE Item Qty. Description 53.6575.0009 SCREW, 8-32 X 3/8" PPB SEMS 53.6575.0010 SCREW, 8-32 X 1/2" PPZ SEMS 53.6580.0001 SCREW, 4-40 X 1-3/8" PPZ 53.6609.0001 SCREW, 6-32 X 3/8" PFZ 53.6627.0001 SCREW, 10-32 X 5/8" PPB 55.2178.0001 CABLE ANCHOR MOUNT, #8 SCREW 55.2233.2001...
  • Page 110 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL VL770 Spot Luminaire (continued) (x2) (x2) (x2) (x4), (x4) 6, 20 (x2) (x2) (x8) (x2) (x2), (x2) Figure 3-12: VL770 Spot Luminaire 02 .9 687.00 10 0...
  • Page 111 : VL770 S SSEMBLY UMINAIRE VL770 Spot Luminaire (continued) (x2) (x2) (x4) (x2) (x2) (x8) (x2) (x2) Figure 3-13: VL770 Spot Luminaire 02.96 87.001 0 0...

  • Page 112: Vl880 Spot Luminaire

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL VL880 Spot Luminaire 20.9687.0004 Rev J Refer to Figure 3-14, Figure 3-15 Figure 3-16. Item Qty. Description 04.9687.0110 PRODUCT ID LABEL, MODEL VL880 SPOT 10.9687.0720 YOKE ARM COVER 10.9687.0850 BASE COVER, DISPLAY SIDE 10.9687.0852...
  • Page 113 : VL880 S SSEMBLY UMINAIRE Item Qty. Description 53.6575.0009 SCREW, 8-32 X 3/8" PPB SEMS 53.6575.0010 SCREW, 8-32 X 1/2" PPZ SEMS 53.6580.0001 SCREW, 4-40 X 1-3/8" PPZ 53.6609.0001 SCREW, 6-32 X 3/8" PFZ 53.6627.0001 SCREW, 10-32 X 5/8" PPB 55.2178.0001 CABLE ANCHOR MOUNT, #8 SCREW 55.2233.2001...
  • Page 114 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL VL880 Spot Luminaire (continued) (x2) (x2) (x2) (x4), (x4) 6, 20 (x2) (x2) (x8) (x2) (x2), (x2) Figure 3-15: VL880 Spot Luminaire 02 .9 687.00 10 0...
  • Page 115 : VL880 S SSEMBLY UMINAIRE VL880 Spot Luminaire (continued) (x2) (x2) (x4) (x2) (x2) (x8) (x2) (x2) Figure 3-16: VL880 Spot Luminaire 02.96 87.001 0 0...

  • Page 116: Front Head Cover Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Front Head Cover Assembly 21.9687.0620 Rev C Refer to Figure 3-17 Item Qty. Description 07.5049.0001 LANYARD, NYLON, 8-INCH LONG 10.9687.0615 FILTER FOAM, HEAD COVER, FRONT 10.9687.0620 HEAD COVER, FRONT 10.9687.2653 RETAINER, FILTER FOAM, HEAD COVER 53.5655.0250...

  • Page 117: Rear Head Cover Assembly

    SSEMBLY OVER SSEMBLY Rear Head Cover Assembly 21.9687.0625 Rev A Refer to Figure 3-18 Item Qty. Description 07.5049.0001 LANYARD, NYLON, 8-INCH LONG 10.9687.0625 HEAD COVER, REAR 53.5655.0250 SCREW, #6 X 1/4" PPZ PLASTIC 55.2011.0003 SNAP, SPRING 3/16" EYE DIA 55.2233.2003 DZUS RAPIER 1/4-TURN STUD RETAINER, 5 MM 55.2233.2005 DZUS RAPIER 1/4-TURN STUD, 5 MM, 12 MM LG...

  • Page 118: Lamp Cover Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Lamp Cover Assembly 21.9687.0630 Rev A Refer to Figure 3-19 Item Qty. Description 10.9638.0233 TETHER, REMOVABLE COVER 10.9687.0630 HEAD COVER, LAMP ACCESS 53.5655.0250 SCREW, #6 X 1/4" LG PLASTIC THREADING 55.2233.2003 DZUS RAPIER 1/4-TURN STUD RETAINER, 5 MM 55.2233.2005...

  • Page 119: Transfer Fans Assembly

    SSEMBLY RANSFER SSEMBLY Transfer Fans Assembly 21.9687.0260 Rev A Refer to Figure 3-20 Item Qty. Description 10.9687.0250 BRACKET, FAN, TRANSFER 10.9687.0251 BRACKET, HINGE, TRANSFER FAN 40.9687.0003 FAN, AXIAL, 50 MM X 15 MM 53.2200.0008 NUT, 8-32 KEPS SS 53.6613.0001 SCREW, 6-32 X 1/2" PPZ 53.6575.0003 SCREW, 6-32 X 7/8"...

  • Page 120: Dual Gobo Cooling Blower Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Dual Gobo Cooling Blower Assembly 21.9687.1630 Rev A Refer to Figure 3-21 Item Qty. Description 10.9687.1632 BRACKET, DUAL BLOWER, GOBO COOLING 23.9687.0040 BLOWER ASSY, 50 MM 53.6604.0004 SCREW, #10-16 X 3/8"...

  • Page 121: Generic Luminaire Assembly

    SSEMBLY ENERIC UMINAIRE SSEMBLY Generic Luminaire Assembly 21.9687.0010 Rev D Refer to Figure 3-22 Item Qty. Description 21.9687.0650 ASSY, HEAD FRAME 21.9687.0751 ASSY, TILT LOCK 21.9687.0850 ASSY, UPPER ENCLOSURE 22.9687.0701 ASSY, YOKE 22.9687.0705 ASSY, FILLER, YOKE, SLOTTED 53.6543.0003 SCREW, 6-32 X 3/16" PPB 53.6575.0009 SCREW, 8-32 X 3/8"...
  • Page 122 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Generic Luminaire Assembly (continued) (x2) (x2) (x6) (x7) (x4) Figure 3-22: Generic Luminaire Assembly 02 .9 687.00 10 0...

  • Page 123: Head Assembly Head Frame Assembly

    SSEMBLY RAME SSEMBLY Head Assembly Head Frame Assembly 21.9687.0650 Rev N Refer to Figure 3-23 Item Qty. Description 10.9687.0610 AIR DEFLECTOR, DUAL BLOWER (NOTE, PART OF VL770 & VL880 TOP ASSEMBLIES ONLY - SHOWN FOR REFERENCE ONLY) 10.9678.0674 BRACKET, COVER TETHER 10.9687.0651 PLATE, CHASSIS, FRONT 10.9687.0654...
  • Page 124 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Item Qty. Description 53.2002.0001 NUT, 6-32 KEPS ZINC PLATED 53.2003.0001 NUT, 4-40 KEPS ZINC PLATED 53.6513.0003 SCREW, M3 X 0.5 X 4 MM PPB 53.6520.0001 SCREW, 4-40 X 3/8" PPZ 53.6545.0003 SCREW, 8-32 X 3/8"...
  • Page 125 SSEMBLY RAME SSEMBLY Head Frame Assembly (continued) (see note*) (x4) (x6) (x4) (x2) (x4) (x2) (x2) (x3) (x2) (x2) (x3) (x4) (x6) (x2) (x4) (x2) (x4) (x2) (x2), (x2) (x3) (x4) (for reference only - supplied with item 26 only) (x6) (x2) (x4)

  • Page 126: Left Tilt Bearing Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Left Tilt Bearing Assembly 21.9687.0632 Rev A Refer to Figure 3-24. Item Qty. Description 10.9687.0656 PLATE, BEARING MOUNT, RIGHT 10.9687.0659 RETAINER, TILT BEARING 10.9687.0660 TILT STOP 10.9687.0662 TILT TUBE 53.6545.0003 SCREW, 8-32 X 3/8"...

  • Page 127: Right Tilt Bearing Assembly

    SSEMBLY IGHT EARING SSEMBLY Right Tilt Bearing Assembly 21.9687.1633 Rev A Refer to Figure 3-25. Item Qty. Description 10.9628.0211 STABILIZER, PAN/TILT 10.9687.0652 BRACKET, SENSOR, TILT HOMING 10.9687.0657 PLATE, BEARING MOUNT 10.9687.0658 PLATE, HOMING TILT 10.9687.0660 TILT STOP 10.9687.0662 TILT TUBE 10.9687.1659 RETAINER, TILT BEARING, SMOOTH 25.9687.0019...
  • Page 128 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Right Tilt Bearing Assembly (continued) (x2) (x3) (x3) (x4) (x2) Figure 3-25: Right Tilt Bearing Assembly 02 .9 687.00 10 0...

  • Page 129: Linear Roller Assembly

    SSEMBLY INEAR OLLER SSEMBLY Linear Roller Assembly 21.9687.0634 Rev B Refer to Figure 3-26. Item Qty. Description 10.9687.0670 SHAFT, FOCUS BEARING 10.9687.1665 BLOCK, LINEAR ROLLER 53.65200375 SCREW, 4-40 X 3/8" PPZ SEMS 54.9687.0253 BEARING, MR105ZZ (x4) (x4) (x4) Figure 3-26: Linear Roller Assembly 02.96 87.001 0 0...

  • Page 130: Lamp Housing Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Lamp Housing Assembly 21.9687.0652 Rev J Refer to Figure 3-27 Item Qty. Description 10.9687.0605 PLATE, BULKHEAD, REFLECTOR 10.9687.0608.01 FAN BRACKET, DUAL BLOWER 10.9687.0608.02 BRACKET, DUAL BLOWER 10.9687.0640 CLIP, REFLECTOR RETAINER 10.9687.0671 STANDOFF, REAR PLATE...
  • Page 131 SSEMBLY OUSING SSEMBLY Item Qty. Description 25.9687.0021.XX LAMP SOCKET ASSEMBLY (NOTE, PART OF TOP ASSEMBLY, SHOWN FOR REFERENCE ONLY) Note: Items 12 and 30 are shown for assembly reference only. These items are part of the top-level luminaire assembly and are specific to their respective fixture. See “Top Assembly”...
  • Page 132 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Lamp Housing Assembly (continued) (see notes) (x4) (x3) (x3) (see notes) (x3) (x3) (x2) (x4) (x2) (x2) (x2) (x3) (x2) (x6) (x6) (x4) (x2) (x2) (x2) Notes: Items 12 and 34 are shown for assembly reference only. These items are part of the top-level luminaire “Top Assembly”...

  • Page 133: Tilt Motor Assembly

    SSEMBLY OTOR SSEMBLY Tilt Motor Assembly 21.9687.0670 Rev C Refer to Figure 3-28 Item Qty. Description 10.9687.0655 BRACKET, MOTOR MOUNT, TILT 21.9687.0655 PULLEY, PINION (INCLUDES ENCODER WHEEL AND SET SCREWS) 24.9661.5000 BRD ASSY, PAN/TILT ENCODER 44.9678.1680 MOTOR, 3 PHASE, SIZE 23 HIGH TORQUE 53.6575.0010 SCREW, 8-32 X 1/2"...
  • Page 134 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Tilt Motor Mount Assembly (continued) (x2) (x2) (x3) Drive Pulley Detail & Installation Step 1. Apply one drop of Loctite 603 to motor shaft. 0.194" Step 2. Install drive pulley on motor shaft using twisting motion to insure coverage of shaft with loctite.

  • Page 135: Pulley Pinion Assembly

    SSEMBLY ULLEY INION SSEMBLY Pulley Pinion Assembly 21.9687.0655 Rev. A Refer to Figure 3-29. Item Qty. Description 10.9663.8820 CODE WHEEL, 120 COUNT 10.9687.1655 TIMING PULLEY, 18 GROVE, GT2, 6 MM BELT 53.5559.0250 SCREW, SET 6-40 X 0.25" CONE POINT (x2) NOTE: *On item 1, remove backing over adhesive and stick to item 2.

  • Page 136: Gobo Module Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Gobo Module Assembly 21.9687.0301 Rev J Refer to Figure 3-30 Figure 3-31 Item Qty. Description 10.9687.0202 PLATE, MOTOR MOUNT, FIXED GOBO 10.9687.0229 STANDOFF, MOTOR REAR, SENSOR 10.9687.0230 BRACKET, SENSOR, HOMING 10.9687.0233 SPACER, MOTOR SHAFT...
  • Page 137 SSEMBLY ODULE SSEMBLY Item Qty. Description 55.1000.0009 SPRING, COMPRESS SS 316 55.2123.0013 WAVE SPRING, 0.265" ID X 0.367" OD X 0.006" THK 55.2179.0001 CABLE ANCHOR MOUNT, #6 SCREW 55.3301.0010 #10 0.203" X 0.407" X 0.032" FLAT WASHER SS 55.6546.0004 WASHER, TEFLON, 0.201" ID X 0.433" OD Important Notes About the Gobo Module Assembly: •...
  • Page 138 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Gobo Module Assembly (continued) (x4) (x2) (x2) (x2) (x2) (x2) (x3) (x2) (x8) (x2) (x6) (x4) (x4) (x3) (x8) (x2) (x3) Figure 3-30: Gobo Module Assembly 02 .9 687.00 10 0...
  • Page 139 SSEMBLY ODULE SSEMBLY Gobo Module Assembly (continued) (x2) (x3) (x2) (x4) Figure 3-31: Gobo Module Assembly 02.96 87.001 0 0...

  • Page 140: Wedge Fixed Color Wheel Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Wedge Fixed Color Wheel Assembly 21.9687.0256 Rev C Refer to Figure 3-32. Item Qty. Description 21.9687.0407 FILTER ASSY, CTO 21.9687.0431 FILTER ASSY, RED 21.9687.0433 FILTER ASSY, MAGENTA 21.9687.0434 FILTER ASSY, KELLY GREEN 21.9687.0435...

  • Page 141: Rotating Gobo Wheel Assembly

    SSEMBLY OTATING HEEL SSEMBLY Rotating Gobo Wheel Assembly 21.9687.0257 Rev C Refer to Figure 3-33. Item Qty. Description 21.6004.4009 ASSY, ROTATING GOBO, TRIANGLE 21.6004.4011 ASSY, ROTATING GOBO, VERTICAL SLOT 21.6004.4322 ASSY, ROTATING GOBO, PINWHEEL 2 21.6004.6008 ASSY, ROTATING GOBO, TRI CONE, W/ MAGNET 21.6004.7018 ASSY, ROTATING GOBO, SHOCK BREAKUP 21.6004.7029...

  • Page 142: Fixed Gobo Wheel Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Fixed Gobo Wheel Assembly 21.9687.0258 Rev B Refer to Figure 3-34. Item Qty. Description 22.9687.0224 ASSY, FIXED GOBO WHEEL 41.6004.4001 GOBO, FIXED, BATHTUB DRAIN, SVL 41.6004.4201 GOBO, FIXED, HORIZONTAL BARS, SVL 41.6004.5011 GOBO, FIXED, NIGHT SKY, SVL 41.6004.5501...

  • Page 143: Cymd Color Module Assembly

    : CYMD C SSEMBLY OLOR ODULE SSEMBLY CYMD Color Module Assembly 21.9687.0511 Rev C Refer to Figure 3-35. Item Qty. Description 10.9687.0438 PLATE, COLOR MIX MODULE 10.9687.1406 HOUSING, BEARING, COLOR MIX SHAFT, DUAL 10.9687.1407 SHAFT, COLOR MIX, 1 10.9687.1408 SHAFT, COLOR MIX, 2 21.9687.1415 ASSY, DIMMER WHEEL 21.9687.1416...
  • Page 144 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL CYMD Color Module Assembly (continued) Magenta Yellow Dimmer Cyan (x2) (x2) (x4) (x2) See Note* (x11) (x4) (x8) (x4) Cyan (x2) Dimmer Yellow Magenta (x2) Note: * When installing or reinstalling Yellow or Cyan wheels, you must add a bead of RTV 5083 on top of 0-80 x 3/16"...

  • Page 145: Left Flag Motor Plate Assembly

    SSEMBLY OTOR LATE SSEMBLY Left Flag Motor Plate Assembly 21.9687.1435 Rev A Refer to Figure 3-36. Item Qty. Description 10.9687.1437 PLATE, MOTOR STROBE 22.9687.0453 ASSY, FLAG, DIM/STROBE 22.9687.1455 ASSY, OUTDRIVE, OFFSET TAB, 0.155" 25.9687.0020 SWITCH, SLOTTED OPTICAL 44.9687.1213 MOTOR, SIZE-14, SHAFT 0.50" LG 55.2202.0004 NUT, 4-40 HEX SS NYLON INSERT 53.6601.0001...

  • Page 146: Right Flag Motor Plate Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Right Flag Motor Plate Assembly 21.9687.1437 Rev A Refer to Figure 3-37. Item Qty. Description 10.9687.1439 PLATE, MOTOR, DIMMER STROBE 22.9687.0453 ASSY, FLAG, DIM/STROBE 22.9687.1456 ASSY, OUTDRIVE, CYAN 25.9687.0020 SWITCH, SLOTTED OPTICAL 44.9687.1213...

  • Page 147: Zoom Assembly

    SSEMBLY SSEMBLY Zoom Assembly 21.9687.0160 Rev D Refer to Figure 3-38 Item Qty. Description 10.9687.0102 PLATE, END, ZOOM 10.9687.0103 CARRIER, GROUP ONE 10.9687.0110 PLATE, BOTTOM, ZOOM 10.9687.0112 BRACKET, SUPPORT, GROUP THREE 10.9687.0134 BRACKET, ZOOM, HOME 10.9687.0160 PLATE, GROUP THREE 10.9687.0192 BRACKET, ZOOM MOTOR MOUNT 10.9687.0194 STANDOFF, FLAG STOP...
  • Page 148 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Item Qty. Description 53.6592.0250 SCREW, 4-40 X 1/4" PPB SEMS 53.6599.0001 SCREW, 4-40 X 3/8" PFZ 53.6659.0002 SCREW, 2-56 X 1/4" PPZ 53.6608.0001 SCREW, 6-32 X 3/8" PFB 53.6682.0026 SCREW, 8-32 X 3/4"...
  • Page 149 SSEMBLY SSEMBLY Zoom Assembly (continued) (x2) (x2) (x3) (x2) (x6) (x4) (x2) (x3) (x3) (x2), (x2) (x2) (x5) (x2) (x5) (x9) (x4) Figure 3-38: Zoom Assembly 02.96 87.001 0 0...

  • Page 150: Prism Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Prism Assembly 21.9687.0151 Rev B Refer to Figure 3-39. Item Qty. Description 10.9687.0175 ROTATOR, PRISM 10.9687.0176 DRIVE PULLEY, O-RING 10.9687.1179 SHAFT, BEARING, PRISM ROTATE 22.9687.0116 ASSY, PRISM FLAG 42.9687.0130 PRISM, 5-FACETS 44.9687.1218...
  • Page 151 SSEMBLY RISM SSEMBLY Prism Assembly (continued) (x2) (x3) (x3) (x3) (x2) (x3) (x2) Figure 3-39: Prism Assembly 02.96 87.001 0 0...

  • Page 152: Frost Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Frost Assembly 21.9687.0152 Rev A Refer to Figure 3-40. Item Qty. Description 10.9687.0177 RETAINER, FROST GLASS 22.9687.0115 ASSY, FROST FLAG 42.9687.0151 GLASS, FROST, SVL 53.2009.0001 NUT, HEX, 2-56 53.3303.0002 WASHER, FLAT #2 LOCK INT TOOTH SS 53.6578.0002...

  • Page 153: Zoom Linear Slide Assembly

    SSEMBLY INEAR LIDE SSEMBLY Zoom Linear Slide Assembly 21.9687.0180 Rev A Refer to Figure 3-41. Item Qty. Description 10.9687.0111 SHAFT, CAM FOLLOWER 10.9687.0140 RAIL, LINEAR SLIDE 21.9687.0106 ASSY, CARRIER, FRONT 21.9687.0111 ASSY, CARRIER, REAR 53.6659.0016 SCREW, 2-56 X 5/8" PPZ SEMS 54.9687.0104 BEARING, DUAL SHIELDED, MR83 55.3303.0002...

  • Page 154: Front Carrier Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Front Carrier Assembly 21.9687.0106 Rev B Refer to Figure 3-42. Item Qty. Description 10.9687.0145 CARRIAGE, FRONT 10.9687.1670 SHAFT, FOCUS BEARING 53.6558.1188 SCREW, SET 6-40 X 0.188" 53.6596.0002 SCREW, 6-32 X 1/4"...

  • Page 155: Rear Carrier Assembly

    SSEMBLY ARRIER SSEMBLY Rear Carrier Assembly 21.9687.0111 Rev B Refer to Figure 3-43. Item Qty. Description 10.9687.0146 CARRIAGE, REAR 10.9687.1670 SHAFT, FOCUS BEARING 53.6558.1188 SCREW, SET 6-40 X 0.188" 53.6599.0001 SCREW, 4-40 X 3/8" PFZ 53.6682.0002 SCREW, 4-40 X 1/4" PPZ SEMS 54.9687.0253 BEARING, MR105ZZ (x2)
  • Page 156 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Notes 02 .9 687.00 10 0...

  • Page 157: Enclosure Assembly Upper Enclosure Assembly

    NCLOSURE SSEMBLY PPER NCLOSURE SSEMBLY Enclosure Assembly Upper Enclosure Assembly 21.9687.0850 Rev N Refer to Figure 3-44, Figure 3-45 Figure 3-46 Item Qty. Description 04.9687.0100 OVERLAY, INPUT PANEL VL400/700 04.9687.0150 PRODUCT COMPLIANCE LABEL 10.9687.0814 ADAPTOR, YOKE 10.9687.0819 PLATE, BOTTOM, UPPER ENCLOSURE 10.9687.1820 PLATE, TOP UPPER ENCLOSURE 10.9687.0823...
  • Page 158 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Item Qty. Description 25.9687.0005 CABLE ASSY, 36 VOLT SUPPLY (not shown) 25.9687.0006 CABLE ASSY, BALLAST TO IGNITOR (not shown) 25.9687.0007.01 CABLE ASSY, PAN MOTOR HARNESS (not shown) 25.9687.0007.02 CABLE ASSY, PAN ENCODER HARNESS (not shown) 25.9703.0002...
  • Page 159 NCLOSURE SSEMBLY PPER NCLOSURE SSEMBLY Upper Enclosure Assembly (continued) (x4) (x4) (x4) (x4) Part of item (x4) (x6) (x4) (x4) Figure 3-44: Upper Enclosure Assembly Part 1 02.96 87.001 0 0...
  • Page 160 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Upper Enclosure Assembly (continued) (x2) (x2) (x10) (x6) (x4) (x4) (x4) (x4) (x2) (x4) (x4) Figure 3-45: Upper Enclosure Assembly Part 2 02 .9 687.00 10 0...
  • Page 161 NCLOSURE SSEMBLY PPER NCLOSURE SSEMBLY Upper Enclosure Assembly (continued) (x6) (x4) (x2) (x4) (x4) (x4)* (x6) (x4)* *Note: When installing these items, use thread locker Loctite 271 or equivalent. Figure 3-46: Upper Enclosure Assembly Part 3 02.96 87.001 0 0...

  • Page 162: Pan Motor Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Pan Motor Assembly 21.9687.0860 Rev. B Refer to Figure 3-47 Item Qty. Description 10.9687.0822 PLATE, PAN MOTOR MOUNT 21.9687.0655 PULLEY, PINION (INCLUDES ENCODER WHEEL AND SET SCREWS) 24.9661.5000 BRD ASSY, PAN/TILT ENCODER 44.9687.1680...
  • Page 163 NCLOSURE SSEMBLY OTOR SSEMBLY Pan Motor Assembly (continued) (x2) (x4) Drive Pulley Detail & Installation Step 1. Apply one drop of Loctite 603 to motor shaft. Step 2. Install drive pulley on motor shaft using twisting motion to insure coverage of shaft with loctite.
  • Page 164 ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Notes 02 .9 687.00 10 0...

  • Page 165: Cable Assemblies

    ABLE SSEMBLIES HASSIS ROUND ABLE SSEMBLY Cable Assemblies Chassis To Yoke Ground Cable Assembly 25.9661.1520 Rev D Refer to Figure 3-48 Figure 3-48: Chassis To Yoke Ground Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 166: Ac Input Cable Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL AC Input Cable Assembly 25.9687.0001 Rev A Refer to Figure 3-49 Neutral Line Ground Figure 3-49: AC Input Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 167: Dmx / Display Comm Cable Assembly

    : DMX / D ABLE SSEMBLIES ISPLAY ABLE SSEMBLY DMX / Display Comm Cable Assembly 25.9687.0003 Rev A Refer to Figure 3-50 Figure 3-50: DMX / Display Comm Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 168: Ballast Comm Cable Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Ballast Comm Cable Assembly 25.9687.0004 Rev B Refer to Figure 3-51 Figure 3-51: Ballast Comm Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 169: 36 Volt Supply Cable Assembly

    : 36 V ABLE SSEMBLIES UPPLY ABLE SSEMBLY 36 Volt Supply Cable Assembly 25.9687.0005 Rev A Refer to Figure 3-52 Figure 3-52: 36 Volt Supply Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 170: Ballast To Ignitor Cable Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Ballast to Ignitor Cable Assembly 25.9687.0006 Rev A Refer to Figure 3-53 Figure 3-53: Ballast to Ignitor Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 171: Pan Motor Cable Assembly

    ABLE SSEMBLIES OTOR ABLE SSEMBLY Pan Motor Cable Assembly 25.9687.0007.01 Rev C Refer to Figure 3-54 Figure 3-54: Pan Motor Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only. 02.96 87.001 0 0...

  • Page 172: Pan Encoder Cable Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Pan Encoder Cable Assembly 25.9687.0007.02 Rev C Refer to Figure 3-55 Figure 3-55: Pan Encoder Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 173: Tilt Cable Assembly

    ABLE SSEMBLIES ABLE SSEMBLY Tilt Cable Assembly 25.9687.0008 Rev A Refer to Figure 3-56 Figure 3-56: Tilt Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only. 02.96 87.001 0 0...

  • Page 174: Edge Cable Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Edge Cable Assembly 25.9687.0009 Rev 0 Refer to Figure 3-57 Figure 3-57: Edge Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 175: Zoom Group Cable Assembly

    ABLE SSEMBLIES ROUP ABLE SSEMBLY Zoom Group Cable Assembly 25.9687.0010 Rev A Refer to Figure 3-58 Figure 3-58: Zoom Group Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only. 02.96 87.001 0 0...

  • Page 176: Cymd Group Cable Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL CYMD Group Cable Assembly 25.9687.0011 Rev B Refer to Figure 3-59 Figure 3-59: CYMD Group Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 177: Gobo Group Cable Assembly

    ABLE SSEMBLIES ROUP ABLE SSEMBLY Gobo Group Cable Assembly 25.9687.0012 Rev 0 Refer to Figure 3-60 Figure 3-60: Gobo Group Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only. 02.96 87.001 0 0...

  • Page 178: Lamp To Fans Cable Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Lamp to Fans Cable Assembly 25.9687.0015 Rev A Refer to Figure 3-61 Figure 3-61: Lamp to Fans Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 179: Tilt Sensor Cable Assembly

    ABLE SSEMBLIES ENSOR ABLE SSEMBLY Tilt Sensor Cable Assembly 25.9687.0019 Rev 0 Refer to Figure 3-62 8-inches Figure 3-62: Tilt Sensor Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only. 02.96 87.001 0 0...

  • Page 180: Slotted Optical Switch Cable Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Slotted Optical Switch Cable Assembly 25.9687.0020 Rev A Refer to Figure 3-63 1.5-inches Figure 3-63: Sensor Switch Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 181: Vl440 - Vl770 Lamp Socket / Cable Assembly

    : VL440 - VL770 L ABLE SSEMBLIES OCKET ABLE SSEMBLY VL440 - VL770 Lamp Socket / Cable Assembly 25.9687.0021.07 Rev A Refer to Figure 3-64 Figure 3-64: VL440 - VL770 Lamp Socket / Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 182: Vl880 Lamp Socket / Cable Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL VL880 Lamp Socket / Cable Assembly 25.9687.0021.08 Rev A Refer to Figure 3-65 Figure 3-65: VL880 Lamp Socket / Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 183: 800 Watt Ballast Comm Cable Assembly

    : 800 W ABLE SSEMBLIES ALLAST ABLE SSEMBLY 800 Watt Ballast Comm Cable Assembly 25.9687.0023 Rev 0 Refer to Figure 3-66 Figure 3-66: 800 Watt Ballast Comm Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 184: Sensor Index Cable Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Sensor Index Cable Assembly 25.9687.0024 Rev A Refer to Figure 3-67 Figure 3-67: Sensor Index Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 185: Aps Fan Cable Assembly

    : APS F ABLE SSEMBLIES ABLE SSEMBLY APS Fan Cable Assembly 25.9703.0002 Rev B Refer to Figure 3-68 Figure 3-68: APS Fan Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only. 02.96 87.001 0 0...

  • Page 186: Aux Comm Interface Cable Assembly

    ❋ VARI LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL AUX Comm Interface Cable Assembly 25.9703.0016 Rev A Refer to Figure 3-69 Figure 3-69: AUX Comm Interface Cable Assembly Cables are only available as complete assemblies. The information contained in this Note: section is for reference only.

  • Page 187: Appendix A. Technical Bulletins And Notices

    A : VL440 / VL770 / VL880 S PPENDIX UMINAIRES ECHNICAL ULLETINS AND OTICES PPENDIX Technical Bulletins and Notices VL440 / VL770 / VL880 Spot Luminaires Technical Bulletins and Notices The following table identifies the current technical bulletins and notices associated with the VL440 / VL770 / VL880 Spot Luminaires.
  • Page 188 VARI❋LITE - VL440 / VL770 / VL880 S UMINAIRES ERVICE ANUAL Notes 02 .9 687.00 10 0...

  • Page 190: December

    Vari-Lite 10911 Petal Street Dallas, Texas 75238 USA 1.877.VARI-LITE ❋ Fax 1.214.647.8038 www.vari-lite.com Date: 19 December 2011 / Manual Part Number: 02.9687.0010 0 ©2011, Vari-Lite A Philips Group Company. All rights reserved. Printed in the U.S.A.

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