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Tendercare Cloud Workshop Manual

Wheelbase and interface
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Cloud Wheelbase and Interface Workshop Manual
®
Cloud
W
A
I
HEELBASE
ND
NTERFACE
W
M
ORKSHOP
ANUAL
IMPORTANT
Please read these instructions carefully before using the Wheelbase or
Interface. In addition, we have a YouTube channel (link:
https://www.youtube.com/channel/UCDafsIXX5Pi0QcgREZZoxbg/featured)
with a series of 'How to guides' to provide a visual demonstration. Please
note that these videos are not a substitute for reading your manual.
Document No: 057-02 v1a
Page 1 of 32
July 2018
Cloud Wheelbase and Interface Workshop Manual.doc

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  • Page 1 Cloud Wheelbase and Interface Workshop Manual ® Cloud HEELBASE NTERFACE ORKSHOP ANUAL IMPORTANT Please read these instructions carefully before using the Wheelbase or Interface. In addition, we have a YouTube channel (link: https://www.youtube.com/channel/UCDafsIXX5Pi0QcgREZZoxbg/featured) with a series of ‘How to guides’ to provide a visual demonstration. Please note that these videos are not a substitute for reading your manual.
  • Page 2 Cloud Wheelbase and Interface Workshop Manual Fig 0.1 Cloud Chassis Front View Document No: 057-02 v1a Page 2 of 32 July 2018 Cloud Wheelbase and Interface Workshop Manual.doc...
  • Page 3 Cloud Wheelbase and Interface Workshop Manual Fig 0.2 Cloud Chassis Rear View Document No: 057-02 v1a Page 3 of 32 July 2018 Cloud Wheelbase and Interface Workshop Manual.doc...
  • Page 4 Cloud Wheelbase and Interface Workshop Manual Fig 0.3 Cloud Chassis Folded Interface Clips Fig 0.4 Seat Interface Document No: 057-02 v1a Page 4 of 32 July 2018 Cloud Wheelbase and Interface Workshop Manual.doc...
  • Page 5 Cloud Wheelbase and Interface Workshop Manual Fig 0.5 Interface Fitted To Frame Fig 0.6 Cloud Chassis with Snug Seat Document No: 057-02 v1a Page 5 of 32 July 2018 Cloud Wheelbase and Interface Workshop Manual.doc...
  • Page 6 Cloud Wheelbase and Interface Workshop Manual Fig 0.7 Cloud Chassis with Snappi Seat Document No: 057-02 v1a Page 6 of 32 July 2018 Cloud Wheelbase and Interface Workshop Manual.doc...

  • Page 7: Table Of Contents

    Cloud Wheelbase and Interface Workshop Manual CONTENTS Item Description Page 8 – 9 Your Cloud Wheelbase and Interface Workshop Manual Transit Packaging Tools & Torque Settings Preparing for use and operation 4.1 Unfolding the frame 4.2 Pin Brakes 4.3 Tilt In Space 4.4 The Interface...

  • Page 8: Your Cloud Wheelbase And Interface Workshop Manual

    The Cloud has been successfully impact tested as a wheelbase and interface with the Snappi, Snug and Modular seating systems. When fitting third party seating systems to the Cloud, the manufacturer of the system must carry out a risk assessment before use.
  • Page 9 Chassis Size 1 Size 2 All sizes and weights are given as a guide. Tendercare ltd reserves the right to amend specifications at any time as part of their product development programme. Document No: 057-02 v1a Page 9 of 32 July 2018 Cloud Wheelbase and Interface Workshop Manual.doc...

  • Page 10: Transit Packaging

    Cloud Chassis User Manual Important: If you have ordered the Cloud with an interface; this will be supplied fitted to  the frame. The interface can easily be separated by releasing the interface catch. Please refer to section 4.4 for more information on working with the interface.

  • Page 11: Tools & Torque Settings

    Cloud Wheelbase and Interface Workshop Manual 3: Tools and Torque Settings The following tools are required to dismantle, reassemble and repair the Wheelbase / Interface: Spanners and sockets: 10mm, 13mm and 19mm Hexagon Keys: 4mm, 5mm and 6mm Torque Wrench:...

  • Page 12: Tilt In Space

    Cloud Wheelbase and Interface Workshop Manual 4.3 Tilt in Space Test the tilt in space mechanism: Follow the instructions on section 4.3 of the user manual. Checks:  Make sure that the tilt lever is free to move.  Check that the centre section tilts correctly and locks throughout its adjustment range.

  • Page 13: Fitting Special Seat

    T6 for the frame mounting. Alternatively 16 SWG (1.6mm) mild steel tubing can be used. Due to the wide range of different special seating systems, Tendercare do not supply fixing brackets for these items. Please refer to the special seat manufacturers instructions.

  • Page 14: Final Checks

    Cloud Wheelbase and Interface Workshop Manual Important:  The Cloud chassis has been successfully impact tested as a wheelbase and interface with the Snappi, Snugseat and Modular seating systems. When fitting third party seating systems to the Cloud, the manufacturer of the seating system must carry out a risk assessment before use.

  • Page 15: Six Monthly Maintenance

    10. Check the handle folding mechanism for wear, damage and correct operation. For all other repairs refer to your issuing authority or Tendercare Ltd. Document No: 057-02 v1a Page 15 of 32 July 2018 Cloud Wheelbase and Interface Workshop Manual.doc...

  • Page 16: Repairs

    3. Factory replacement components should be used in all repairs. These are available from Tendercare. Please refer to the parts lists at the end of this manual (section 10) for details of replacement parts. Important points when performing a repair: 1.

  • Page 17: Rear Wheels

    Cloud Wheelbase and Interface Workshop Manual 8.1: Rear Wheels Replace if damaged or worn. To change the rear wheel: Fig 8.1.1  Remove the wheel cap using a small screwdriver (see fig 8.1.1 left)  Using a 19mm spanner, undo the axle bolt and remove the wheel from the frame (see fig 8.1.2 below)

  • Page 18: Castor Assembly

    Cloud Wheelbase and Interface Workshop Manual 8.2: Front Castors Replace if damaged or worn. To change the front castor: Fig 8.2.1  Remove the wheel by unscrewing the M8 socket cap bolt using a 5mm hexagon key (see Fig 8.2.1, left).

  • Page 19: Pin Brake Assembly

    Cloud Wheelbase and Interface Workshop Manual 8.3: Pin Brake Assembly Replace the brake bar if it is bent or damaged. The springs, actuators and guide bushes can also be replaced if worn. IMPORTANT  The brake system uses two compression springs. Care must be taken when working on the brake mechanism.
  • Page 20 Cloud Wheelbase and Interface Workshop Manual Using a hex key and spanner / socket remove the 6 socket button bolts that secure the brake actuator to the actuator caps as shown (see Fig 8.3.4, left). Fig 8.3.4 With all the bolts removed, slide the brake...
  • Page 21 Cloud Wheelbase and Interface Workshop Manual The brake bar is fitted to the actuators using 4mm aluminium pop rivets. Care must be taken when removing the rivets to avoid damaging the actuator plastics. Fig 8.3.8A We recommend using a punch / hammer to knock the head out of the rivet (see Fig 8.3.8A, left) and then carefully drill through...
  • Page 22 Cloud Wheelbase and Interface Workshop Manual With the block of wood held in place, pull out the 2mm pin to release the brake pin. With the pressure of the spring safely released, now push the brake pin, spring and guide bush out of the mounting on the frame.

  • Page 23: Mid Section & Gas Strut

    Cloud Wheelbase and Interface Workshop Manual Ensure you have a pair of 2mm pins available. Push the brake pin into the frame against the spring as shown, such that the assembly hole is visible. Placing a piece of flat material against the back of the pin can make it easier to push through (see fig 8.3.14, left).

  • Page 24: Change The End Fittings On The Gas Spring Cable

    Cloud Wheelbase and Interface Workshop Manual Fig 8.4.2  To remove the Bowden cable, use 2 small screwdrivers to release the “screw nipple” (see right) and then slide it along the excess cable as shown in fig 8.4.3  Place a small screwdriver between...
  • Page 25 Cloud Wheelbase and Interface Workshop Manual Fig 8.4.1.2 First cut the end of the steel cable and crimp fitting off of the old cable using a pair of wire cutters. Leave as much of the excess cable as possible when doing this.

  • Page 26: Replace The Tilt Cable, Leaving The Release Lever In Place

    Cloud Wheelbase and Interface Workshop Manual Fig 8.4.1.6 Slide the ‘screw nipple’ back onto the cable, into the scoop in the gas spring head lever, making sure all the slack is taken up in the cable, tighten with the screwdriver. Finally...
  • Page 27 Cloud Wheelbase and Interface Workshop Manual Fig 8.4.2.3 Using a small screwdriver, separate the cable mounting from the gas spring as shown (right). Fig 8.4.2.4 Slide the cable cover and conical mounting point down as far as it will move, taking up the spare cable from the bottom so that the cable is exposed at the release lever end.

  • Page 28: Replace The Tilt Cable And Release Lever Assembly

    The following instructions are the recommended method for dismantling the assembly to safely release the tension on the springs. If you are not confident to work on this assembly please return your frame to the Tendercare factory. Document No: 057-02 v1a...
  • Page 29 Cloud Wheelbase and Interface Workshop Manual To dismantle the interface: Fig 8.5.1  Remove the front screws from the mounting using a 4mm hexagon key as shown (see fig 8.5.1, right).  Loosen the rear screws but DO NOT remove them as the tension on the 2...

  • Page 30: Replace Push Handle Adjustors

    Please note that the push handle adjustors used on the Cloud are handed. Fig 8.6.3 Note the fit of the adjustor is very tight, if it is...
  • Page 31 Cloud Wheelbase and Interface Workshop Manual Fig 8.6.4 Secure the new adjustors onto the frame with 4 x 4.8mm x 14mm black pop rivets. Next fit the push handle into the top of the adjustors (ensuring that both adjustors are set at the same angle), tap down with the mallet and secure with a further 4 x 4.8 x...

  • Page 32: Cleaning

    Cloud Wheelbase and Interface Workshop Manual 9: Cleaning To clean the wheelbase or interface, wipe with a damp cloth and dry thoroughly. For more stubborn stains wipe with a damp cloth and warm water in which a little mild soap has been dissolved. Dry thoroughly.

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