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HNP Mikrosysteme mzr-2509 Ex Operating Manual

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Operating manual for micro annular gear pump
mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex
HNP Mikrosysteme GmbH
Bleicherufer 25
D-19053 Schwerin (Germany)
Telephone: +49 385/52190-301
Telefax:
E-mail: info@hnp-mikrosysteme.de
http://www.hnp-mikrosysteme.de
Last update: October 2016
+49 385/52190-333

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Summary of Contents for HNP Mikrosysteme mzr-2509 Ex

  • Page 1 Operating manual for micro annular gear pump mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex HNP Mikrosysteme GmbH Bleicherufer 25 D-19053 Schwerin (Germany) Telephone: +49 385/52190-301 Telefax: +49 385/52190-333 E-mail: info@hnp-mikrosysteme.de http://www.hnp-mikrosysteme.de Last update: October 2016...
  • Page 2 Without prior explicit written permission of HNP Mikrosysteme GmbH no part of this manual may be, copied, reproduced or processed. This manual has been prepared with care. HNP Mikrosysteme does assume no liability for any errors in this manual and resulting consequences. Likewise, no liability is assumed direct or subsequent damages arising from an incorrect use of the devices.

  • Page 3: Table Of Contents

    Contents Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Contents General Information Pump model designation Technical data of the micro annular gear pumps Measurements and flow charts of the mzr-2509 Ex pump Measurements and flow charts of the mzr-2909 Ex...
  • Page 4 Contents Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Mounting / Installation Check before installation Details place of operation Mounting of the micro annular gear pump Electrical Connections Assembly instruction for tubing and accessories Filter selection and use...
  • Page 5 Contents Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex EC Directive 13.1 Electromagnetic Compatibility (EMC) 1.1.1 EMC Directive and Standards 1.1.2 Information on use as intended Declarations of conformity Contact persons Legal information Safety information for the return of already...

  • Page 7: General Information

    1 General Information Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex General Information Please read the »manual for micro annular gear pump« carefully before initial operation of the pump. The manuals for motor and control have to be seen as part of the pump manual.

  • Page 8: Pump Model Designation

    1 General Information Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Pump model designation This manual is valid for the micro annular gear pump mzr-2509 Ex, mzr-2909 Ex, mzr-4609 Ex and mzr-7209 Ex manufactured by HNP Mikrosysteme GmbH, Bleicherufer 25, D-19053 Schwerin, Germany.

  • Page 9: Technical Data Of The Micro Annular Gear Pumps

    *) Values are specified for water with viscosity 1 mPas. Differing specifications on request **) Differing specifications on request Table 1 Technical data micro annular gear pumps mzr-2509 Ex / mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex The material properties of a liquid (e.g. viscosity, lubricating property, particle Warning content, corrosiveness) impacts the technical data and the lifetime of pumps.
  • Page 10 1 General Information Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex If you intend to operate the pump out of the range of the above given Warning specification, please consult the manufacturer. Modifications may be necessary to ensure successful operation.

  • Page 11: Measurements And Flow Charts Of The Mzr-2509 Ex Pump

    1 General Information Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Measurements and flow charts of the mzr-2509 Ex pump Figure 1 Measures of the micro annular gear pump mzr-2509 Ex Liquid water Liquid methanol Liquid methanol...

  • Page 12: Measurements And Flow Charts Of The Mzr-2909 Ex Pump

    1 General Information Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Measurements and flow charts of the mzr-2909 Ex pump Figure 3 Measures of the micro annular gear pump mzr-2909 Ex Liquid water Liquid methanol Liquid water...

  • Page 13: Measurements And Flow Charts Of The Mzr-4609 Ex Pump

    1 General Information Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Measurements and flow charts of the mzr-4609 Ex pump Figure 5 Measures of the micro annular gear pump mzr-4609 Ex (UOM: mm) Liquid water Liquid methanol...

  • Page 14: Measurements And Flow Charts Of The Mzr-7209 Ex Pump

    1 General Information Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Measurements and flow charts of the mzr-7209 Ex pump Figure 7 Measures of the micro annular gear pump mzr-7209 Ex Liquid water Liquid methanol Liquid water...

  • Page 15: Technical Data Of The Ex-Motor

    1 General Information Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Technical data of the Ex-motor The micro annular gear pumps mzr-2509 Ex, mzr-2909 Ex, mzr-4609 Ex, mzr-7209 Ex are equipped with an explosion-proof DC-motor. The parameters of the motor are described in Table 2.
  • Page 16 700 mA 1800 mA max. Acceleration 550 U/s² 550 U/s² 550 U/s² 550 U/s² Table 3 Programming current parameters for mzr-2509 Ex, mzr-2909 Ex, mzr-4609 Ex and mzr-7209 Ex Wire Function brown motor + blue motor - yellow/green screening / PE...
  • Page 17 1 General Information Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex PUR - Drag chain cable Type S200-Length 5...10 m 4 x M8, 8 mm deep Figure 9 Measurements of the motor (standard cable length 10 m) The motor is delivered with a digital encoder type HEDL5540 with line driver and 500 counts per revolution.

  • Page 18: Technical Data Of The Altenativ Brushless Dc Ex-Motor (X2 Version)

    1 General Information Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Technical data of the altenativ brushless DC Ex-motor (X2 version) The micro annular gear pumps mzr-6359X2 Ex and mzr-7259X2 Ex are equipped with a alternativ explosion-proof brushless DC-motor. The parameters of the motor are described in Table 2.
  • Page 19 1 General Information Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Parameter mzr-2509X2 Ex mzr-2909X2 Ex mzr-4609X2 Ex mzr-7209X2 Ex Max. Peak current 700 mA 700 mA 800 mA 1700 mA Max. Continuos current 550 mA...
  • Page 20 1 General Information Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Figure 10 Measurements of the motor (standard cable length 10 m) Technische Änderungen ohne Vorankündigung vorbehalten Last update: October 2016...
  • Page 21 1 General Information Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Last update: October 2016 Technische Änderungen ohne Vorankündigung vorbehalten.

  • Page 22: Safety Instructions

    2 Safety instructions Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Safety instructions Comply with the general safety instructions listed in the safety section as well as with the special safety instructions listed under the other main sections. All legal and corporate safety instructions have to be obeyed.

  • Page 23: Safety Conscious Work

    2 Safety instructions Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Safety conscious work The safety instructions listed in this operation manual, the applicable national regulations for accident avoidance and all internal working, operating and safety regulations of the operating company must be complied with.

  • Page 24: Safety Instructions For Maintenance, Inspection And Assembly

    2 Safety instructions Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Safety instructions for maintenance, inspection and assembly The operator must ensure that all maintenance, inspection and assembly is carried out by authorized and qualified personnel, who are sufficiently familiar with this operation manual.

  • Page 25: General Safety Instructions

    2 Safety instructions Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex General safety instructions Please also obey the following safety notes. Skilled personnel may only do mounting and initial operation of micro annular gear pumps. The pump can achieve high pressures. Use only the fluidic connections included in the delivery and be sure, that fittings and tubes are permissible and specified for these pressures.

  • Page 26: Transport And Storage

    3 Transport and storage Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Transport and storage Shipping pumps and protection measures The pumps are shipped from the factory in such a manner that they are protected against corrosion and against shocks.

  • Page 27: Description Of The Pump

    4 Description of the pump Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Description of the pump Principle of the micro annular gear pumps Micro annular gear pumps are positive displacement pumps. They contain two rotors, bearing slightly eccentrically to each other; an externally toothed internal rotor and an annular, internally toothed external rotor (see figure 11).
  • Page 28 11520 Table 9 Theoretical flow rate of the micro annular gear pump mzr-2509 Ex, mzr-2909 Ex, mzr4609 Ex or mzr-7209 Ex The pressure, which the pump has to generate, is given by the construction of the fluidic system and the results of the hydrostatic pressure and the hydraulic resistance (given by tubes, contractions etc.).

  • Page 29: Construction

    4 Description of the pump Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Construction The micro annular gear pumps mzr-2509 Ex, mzr-2909 Ex, mzr-4609 Ex and mzr-7209 Ex consist out pump head, coupling assembly and motor with cable gland.

  • Page 30: Fluidic Connectors

    4 Description of the pump Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Fluidic connectors Liquid inlet/outlet Tubing mzr-2909 Ex, 1/4"–28 UNF, front OD 1/8" plastic tubes or stainless steel mzr-4609 Ex tubes (optional outer diameter 1/16") lateral 1/8"...

  • Page 31: Modular System

    5 Modular system Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Modular system The spectrum of applications of the high performance micro annular gear pump series may be expanded by using different additional modules. The modules allow for special applications, which could otherwise not be accomplished with a standard pump version.
  • Page 32 5 Modular system Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Functioning of fluidic seal module Based on the pump design in the rotary shaft seal there is a liquid boundary film where the liquid is in contact with the ambient. Here small amounts of ambient humidity or oxygen can penetrate into the pump getting over the sealing lip.
  • Page 33 5 Modular system Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex bubbles the outlet port has to be closed by vent screw. To fill the chamber a cartridge or syringe with an appropriate thread 1/4"-28 UNF can be used.

  • Page 34: Heat Insulation Modul

    5 Modular system Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Heat insulation modul The heat insulation module enables to deliver hot liquids up to temperatures of 130° C (266 °C). It comprises thermally insulating coupling components made of plastic (PEEK) located between the pump and the drive.

  • Page 35: Fluidic Heating- And Cooling Module

    If you are not sure, which heat transfer liquid is the best adapted in your case, HNP Mikrosysteme will help you find the suitable one. The thermal liquid ports 2 x G1/8" are displaced by 45°.
  • Page 36 5 Modular system Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Thermal element IEC 584.3 identification Type Thermocoax: 4ABAo15/35mm/TI/D5 0/4ABAB40T/12m – ATEX EExia IIC T6 Thermal element 2 Thermal elements Typ K (NiCr-Ni; Chromel-Alumel) Temperature measuring range -100 to +400 °C...

  • Page 37: Construction Materials Of Heating- And Cooling Module

    5 Modular system Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex The equipment fulfils the requirements to that temperature class T3. For the safe employment of the equipment within highly combustible ranges special conditions are to be considered.

  • Page 38: Mounting / Installation

    6 Mounting / Installation Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Mounting / Installation Check before installation Inspect pumps for possible shipment damage. Verify the following points to ensure the pump head is correct for your application (see section 3.2).

  • Page 39: Electrical Connections

    6 Mounting / Installation Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Take care at the mounting of the micro annular gear pump that in the fault Warning case leaking liquid cannot get into the motor or the control unit.
  • Page 40 6 Mounting / Installation Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Clean the internal and external Make sure the internal and Wrap the PTFE tape around the screw screw threads leaving no residues. external screw threads are not thread clockwise beginning with the dented or deformed.

  • Page 41: Filter Selection And Use

    6 Mounting / Installation Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex The pump is equipped with a dynamic seal and a direct drive. Therefore the Warning pump is not hermetic from a technical point of view. That’s why it is periodically necessary to check the pump regarding leakage.

  • Page 42: Requirements For Motor Controller

    6 Mounting / Installation Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Requirements for motor controller To operate a micro annular gear pump mzr-2509 Ex, mzr-2909 Ex, mzr-4609 Ex or mzr-7209 Ex a motion controller is necessary.

  • Page 43: Operation With Motion Controller S-Hd-Kl

    6 Mounting / Installation Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Operation with motion controller S-HD-KL The mounting place of the motor controller S-HD-KL has to be outside of the Ex-area. The controller S-HD-KL controls the number of revolutions to achieve a constant flow rate or positions the motor for precise dosage volumes.
  • Page 44 6 Mounting / Installation Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex external voltage supply 24 V DC / 2.5 A pumps motor cable mzr-2909 /mzr-4609 / mzr-7209 Ex switch S1 speed regulation Status LED serial interface of PC...
  • Page 45 6 Mounting / Installation Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex 2. Connect the RS-232 connector of the MCDC2805 with a free serial interface of a PC. Apply the 9-pin zero-modem cable, included in the delivery volume.

  • Page 46: Connection Of The Micro Annular Gear Pump With S-G05

    6 Mounting / Installation Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Connection of the micro annular gear pump with S-G05 In order to operate the pump a supplementary source of 24 VDC will be required. The ampacity of the voltage source should amount to around 4 A for the micro annular pumps mzr-2509X2 Ex, mzr-2909X2 Ex and mzr-4609X2 Ex.
  • Page 47 6 Mounting / Installation Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex alternative serial power supply interface 24 V DC of PC RS-232 Power In RS-232 Power In 24 VDC 24 VDC Term inal Box S-G05...

  • Page 48: Startup With Potentiometer

    6 Mounting / Installation Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Installation of the cable wires − tool: screwdriver blade 2.5 x 0.4 mm − open the spring clamp with the screwdriver through the side slot −...

  • Page 49: Startup With External 0-10 V Signal

    6 Mounting / Installation Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Remarks: − You may adjust speed of the micro annular gear pump without the need to connect it to the serial interface. − In case error occurs for example due to motor overload - the green status LED on the Terminal Box S-G05 will turn red.

  • Page 50: Startup With An External 0(4)-20 Ma Current Signal

    6 Mounting / Installation Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Make sure that the polarity of the supplied direct current is correct, otherwise electronics will be damaged. The input circuit at the analog input is layed out as a differential amplifier. If the analog input is “open”...
  • Page 51 6 Mounting / Installation Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex serial alternative interface power supply of PC 24 V DC RS-232 Power In RS-232 Power In 24 VDC 24 VDC Term inal Box S-G05...

  • Page 52: Startup With External Potentiometer

    6 Mounting / Installation Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex 6.9.4 Startup with external potentiometer 21. Connect the drive with the eight colored wires to the terminal box S-G05. The colors of the corresponding wire connections are described in the table 26.

  • Page 53: Startup With The Rs-232 Interface

    6 Mounting / Installation Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex The input circuit at the analog input is layed out as a differential amplifier. If the analog input is “open” there is already a voltage of 2 V. That means in this case that the motor would be turning at a speed of about 2000 rpm.

  • Page 54: Installation Of The Software »Motion Manager

    6 Mounting / Installation Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex 6.10 Installation of the software »Motion Manager« The program »Motion Manager« provides easy operation and configuration of the motor together with an online graphic performance analysis tool. For installation a PC with Windows XP ®...

  • Page 55: Start Up / Shut Down

    7 Start up / Shut down Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Start up / Shut down Prepare for start up After the liquid supply system had been completed, please check once again the operating conditions of the micro annular gear pump as according to the following points: −...

  • Page 56: Operation Of The Micro Annular Gear Pumps In Different Temperature Ranges

    7 Start up / Shut down Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Operation of the micro annular gear pumps in different temperature ranges Micro annular gear pumps are highly precise manufactured devices. No Warning contamination may reach the inside of the pump since this can damage the pump.

  • Page 57: Monitoring Of Operation In The Temperature Range

    7 Start up / Shut down Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Monitoring of operation in the temperature range T5, T6 Monitoring of surface temperature Temperature range Max. surface temperature 60°C 45°C Table 21 Max.
  • Page 58 7 Start up / Shut down Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Flushing cycle Selection of flushing liquid (FL) Right flushing see table 21 (Selection of the flushing liquid) liquid Is the pump see table 22 (Resistance of the sealing material)
  • Page 59 7 Start up / Shut down Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Nature of the delivered liquid Flushing time [min] Suitable flushing liquid isopropanol, ethanol, acetone, Oils, fats, plastifierss 15-20 benzine/petroleum ether Solvents (polar + nonpolar)

  • Page 60: Shutdown Of The Micro Annular Gear Pump

    7 Start up / Shut down Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Shutdown of the micro annular gear pump Ensure that no hazardous atmosphere is present. In order to shut down a mzr-pump the following steps should be followed: −...
  • Page 61 7 Start up / Shut down Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex End of test/operation Flushing cycle Drain the pump Selection of flushing liquid (FL) Pump Right requires see table 21 flushing flushing? liquid...

  • Page 62: Conservation

    7 Start up / Shut down Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex 7.7.1 Conservation If the micro annular gear pump operates at irregular intervals or for other reasons should be put out of operation for a longer period, it should, after service and flushing procedure (see chapter 7.6), be filled in with a suitable...

  • Page 63: Dismantling Of The System

    7 Start up / Shut down Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Liquids isopropanol solvent for organic compounds, cosmetics, essential oils waxes, and esters, antifreezers, antiseptic agents acetone solvent for a number of organic compounds, unlimited...

  • Page 64: Trouble Shooting

    7 Start up / Shut down Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Trouble shooting If the pump stops operating abruptly or has difficulties with starting operation, please undertake the following steps: Try to liberate the micro annular gear pump: −...

  • Page 65: Maintenance And Service

    8 Maintenance and service Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Maintenance and service Micro annular gear pumps The first maintenance of the micro annular gear pumps has to take place after 4000 hours or after 6 month latest. If wear is low at the first inspection further maintenance intervals at the same operation conditions can be extended to 6000 hours or to a service interval of 12 month latest.

  • Page 66: Problems And Their Removal

    9 Problems and their removal Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Problems and their removal Disturbance Cause Solution 1 The pump does not work. No power supply Check the power supply. 2 The pump does not pump the No liquid in the primary tank Fill the recipient/tank with liquid.
  • Page 67 9 Problems and their removal Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Disturbance Cause Solution system. Flush the pump with a syringe. The non-return valve does not open. Rinse the non-return valve. Blockage of the delivery tubing or the Cleanse, flush or exchange the delivery tubing needle.
  • Page 68 9 Problems and their removal Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Disturbance Cause Solution manufacturer. 17 The pump is noisy Wearout of the pump or defective Do not continue to operate the pump, return it components to the manufacturer for maintenance.

  • Page 69: Software »Motion Manager

    10 Software »Motion Manager« Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Software »Motion Manager« For the programming of the micro annular gear pump the software » Motion Manager « must be installed (see section 6.8). The connection from controller to PC with the delivered zero modem cable has to be established and the micro annular gear pump have been taken into service.
  • Page 70 10 Software »Motion Manager« Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Example for feeding Command Description SOR0 Operation mode »RS-232«, Source For Velocity - set velocity with RS-232 command V1000 Rotate with 1000 rpm (equivalent flow for mzr-2509 Ex = 1,5 ml/min, mzr-2909 Ex = 3 ml/min;...

  • Page 71: Programming Of Motion Controller

    10 Software »Motion Manager« Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex 10.2 Programming of motion controller For dedicated applications (e.g. communication with process control, or dosage parameters according to sensor input) the motion controller S-HD-KL can be programmed with a simple program language.
  • Page 72 10 Software »Motion Manager« Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex figure 30 File selection window Open the window Terminal – Transfer configuration files for file transfer to the motion controller. Figure 31 Transfer of mcl-file as Transfer configuration files Technische Änderungen ohne Vorankündigung vorbehalten...
  • Page 73 10 Software »Motion Manager« Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex When a window appears with the enquiry if the mcl files should be transferred to the »Motion-Controller«, answer by clicking on the »Yes« button.
  • Page 74 10 Software »Motion Manager« Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex For saving of settings of the configuration or program sequence in the onboard memory (EEPROM) answer the question »Should the EEPSAV command be carried out and the transferred settings saved?« with »Yes«. At that time the settings are written to the EEPROM.
  • Page 75 10 Software »Motion Manager« Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex HOSP100 ;Load Homing Speed - Homing-Speed auf Rechtslauf mit 100 rpm SHA0 ;Set Home Arming - deaktivieren SHL0 ;Set Hard Limit - deaktivieren SHN0 ;Set Hard Notify - deaktivieren...
  • Page 76 10 Software »Motion Manager« Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex − Asynchronous answer (Command ANSW1) − Clear program memory with no programs ; File: mzr-2909_S.mcl ; Description: Standard mcl-file for micro annular gear pump mzr-2909Ex...
  • Page 77 10 Software »Motion Manager« Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex ;-------------------------------------------------------------------------------------------------------------- ; Programm ;-------------------------------------------------------------------------------------------------------------- PROGSEQ ;leeres Programm schreiben und speichern um eventuelle Programme zu überschreiben Listing 2 File mzr-2909_S.mcl Last update: October 2016 Technische Änderungen ohne Vorankündigung vorbehalten.
  • Page 78 10 Software »Motion Manager« Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex The standard program mzr-4609_S.mcl (see Listing 3) is saved at delivery state of the micro annular gear pump mzr-4609 Ex. Upon delivery the motion controller is configured with following parameter: −...
  • Page 79 10 Software »Motion Manager« Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex LL-600000000 ;Load Position Range Limits - Untere Grenzpositionen laden LPN10 ;Load Puls Number - Impulszahl vorgeben STW1 ;Load Step Width - Schrittweite an Motor senden STN500 ;Load Step Number - Anzahl der Schritte pro Umdrehung laden...
  • Page 80 10 Software »Motion Manager« Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex ;-------------------------------------------------------------------------------------------------------------- ; Configuration Motor ;-------------------------------------------------------------------------------------------------------------- SOR1 ;Source For Velocity - Solldrehzahl über Potentiometer CONTMOD ;Continuous Mode - Normalbetrieb KN246 ;Load Speed Constant - Drehzahlkonstante laden [rpm/V] RM1230 ;Load Motor Resistance - Motorwiderstand laden [mOhm]...
  • Page 81 10 Software »Motion Manager« Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex The file switchdosage_mzr-2509_S.mcl (see Listing 5) is an example for dosage with one micro annular gear pump mzr-2509 Ex. Trigger start of the dosage with switch located between clamp »Fault« and »GND«...
  • Page 82 10 Software »Motion Manager« Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex POHOSEQ0 ;Power On Homing Sequence - Keine Homing-Sequenze nach dem Einschalten ERROUT ;Error Output - Umschalten auf Fehlerausgangsmodus ;Hard Polarity - alle Eingänge steigende Flanke gültig ;Hard Blocking - Kein Hard-Blocking...
  • Page 83 10 Software »Motion Manager« Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex ; File: switchdosage_2909_e3_S.mcl ; Description: Dosage triggered with switch for mzr-2909 Ex Start dosage with switch on digital input 3 Fault as error output programmed ;...
  • Page 84 10 Software »Motion Manager« Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex PD20 ;Load Position D-Term - Lageregler D-Anteil laden CI16 ;Load Current Intergral Term - Integralanteil für Stromregler laden SP3000 ;Load maximum Speed - Maximaldrehzahl laden [rpm] ;Minimum Velocity - Minimaldrehzahl laden [rpm]...
  • Page 85 10 Software »Motion Manager« Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex The file switchdosage_mzr-4609_S.mcl (see Listing 7) is an example for dosage with one micro annular gear pump mzr-4609 Ex. Trigger start of the dosage with switch located between clamp »Fault« and »GND«...
  • Page 86 10 Software »Motion Manager« Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex MOTTYP8 ;Motor Type - EC-Motor 3564K024B C POHOSEQ0 ;Power On Homing Sequence - Keine Homing-Sequenze nach dem Einschalten ERROUT ;Error Output - Umschalten auf Fehlerausgangsmodus ;Hard Polarity - alle Eingänge steigende Flanke gültig...
  • Page 87 10 Software »Motion Manager« Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex ; File: switchdosage_7209_e3_S.mcl ; Description: Dosage triggered with switch for mzr-7209 Ex Start dosage with switch on digital input 3 Fault as error output programmed ;...
  • Page 88 10 Software »Motion Manager« Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex PD20 ;Load Position D-Term - Lageregler D-Anteil laden CI16 ;Load Current Intergral Term - Integralanteil für Stromregler laden SP3000 ;Load maximum Speed - Maximaldrehzahl laden [rpm] ;Minimum Velocity - Minimaldrehzahl laden [rpm]...

  • Page 89: Accessories

    11 Accessories Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Accessories The accessories available from HNP Mikrosysteme for micro fluidic systems comprise pipes, tubes, filters, fluidic connectors and pressure control valves, offering perfect match to your -pump.

  • Page 90: Ec Directive

    13 EC Directive Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex EC Directive A Directive or EC Directive is a legal instrument of the European Community addressing at the member states and forcing them to implement specific regulations or targets.

  • Page 91: Electromagnetic Compatibility (Emc)

    13 EC Directive Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex REACH regulation (EC) No. 1907/2006 HNP Mikrosysteme is not a manufacturer or importer of chemical substances subjected to registration, but in terms of regulation, a downstream user. As downstream user, we conduct the necessary communication with our suppliers to ensure future deliveries of all components necessary to us.

  • Page 92: Information On Use As Intended

    13 EC Directive Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex 1.1.2 Information on use as intended For micro annular gear pumps, note the following: Requirement for the intended operation is the operation according to the technical data and the manual.
  • Page 93 13 EC Directive Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Last update: October 2016 Technische Änderungen ohne Vorankündigung vorbehalten.

  • Page 94: Declarations Of Conformity

    14 Declarations of conformity Operation manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Declarations of conformity Pump Declaration of EC-Conformity (following Directive 2006/42/EC) for micro annular gear pump mzr-2509 Ex, mzr- 2909 Ex, mzr-4609 Ex, mzr-7209 Ex...
  • Page 95 We hereby declare that the following micro annular gear pumps of the high performance series: mzr-2509 Ex, mzr-2909 Ex, mzr-4609 Ex, mzr-7209 Ex, mzr-2509X2 Ex, mzr-2909X2 Ex, mzr-4609X2 Ex, mzr-7209X2 Ex are intended for installation into another machinery/plant and that start of...
  • Page 97 We hereby declare that the following micro annular gear pumps of the high performance series: mzr-2509 Ex, mzr-2909 Ex, mzr-4609 Ex, mzr-7209 Ex, mzr-2509X2 Ex, mzr-2909X2 Ex, mzr-4609X2 Ex, mzr-7209X2 Ex are intended for installation into another machinery/plant and that start of...
  • Page 99 Ex, mzr-2509X2 Ex is a device in the sense of Article 1, (3) a) of Directive 2014/34/EU, and complies with the essential safety and health requirements as per Appendix II of Directive 94/9/EEC and the following harmonized directives: −...
  • Page 101 EC declaration / attestation of conformity (following directive 2014/34/EU) As per the EC directive 2014/34/EU, dated 26 February 2014 and the legislation arising from its implementation, we declares that the explosion protected instructions of the micro product, described in the operation and safety annular gear pump mzr-2909 Ex, mzr-2909X2 Ex is a device in the sense of Article 1, (3) a) of Directive 2014/34/EU, and complies...
  • Page 103 EC declaration / attestation of conformity (following directive 2014/34/EU) As per the EC directive 2014/34/EU, dated 26 February 2014 and the legislation arising from its implementation, we declares that the explosion protected instructions of the micro product, described in the operation and safety annular gear pump mzr-4609 Ex, mzr-4609X2 Ex is a device in the sense of Article 1, (3) a) of Directive 2014/34/EU, and complies...
  • Page 105 EC declaration / attestation of conformity (following directive 2014/34/EU) As per the EC directive 2014/34/EU, dated 26 February 2014 and the legislation arising from its implementation, we declares that the explosion protected instructions of the micro product, described in the operation and safety annular gear pump mzr-7209 Ex, mzr-7209X2 Ex is a device in the sense of Article 1, (3) a) of Directive 2014/34/EU, and complies...
  • Page 107 14 Declarations of conformity Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Figure 33 EC declaration / attestation of conformity for the coupling after directive 94/9/EEC (ATEX 95) Last update: October 2016 Technical data subject to change without prior notice!
  • Page 108 14 Declarations of conformity Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Figure 34 EC declaration / attestation of conformity for the Ex-motor EXR Technical data subject to change without prior notice! Last update: October 2016...
  • Page 109 14 Declarations of conformity Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex figure 35 Manufacturer declaration thermocouple sensor Last update: October 2016 Technical data subject to change without prior notice!

  • Page 110: Contact Persons

    15 Contact persons Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Contact persons Development and application assistance , service and accessories Mr. Sven Reimann Phone +49| (0) 385|52190-349 Service and maintenance Mr. Steffen Edler Phone +49| (0) 385|52190-307 Drive and control technology Mr.

  • Page 111: Legal Information

    16 Legal information Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Legal information Marks ® is a registered German trademark of HNP Mikrosysteme GmbH. MoDoS is a registered German trademark of HNP Mikrosysteme GmbH. ® µ-Clamp ®...

  • Page 112: Safety Information For The Return Of Already Employed Micro Annular Gear Pumps And Components

    17 Safety information for the return of already employed micro annular gear pumps and components Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Safety information for the return of already employed micro annular gear pumps and components 17.1...

  • Page 113: Declaration Of Media In Contact With The Micro Annular Gear Pump And Its Components

    18 Declaration of media in contact with the micro annular gear pump and its components Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Declaration of media in contact with the micro annular gear pump and its components Type of the device Pump type/serial number/article: ....................

  • Page 114: Appendix

    19 Appendix Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Appendix − Layouts − Technical description servo drives Technical data subject to change without prior notice! Last update: October 2016...
  • Page 115 19 Appendix Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Last update: October 2016 Technical data subject to change without prior notice!
  • Page 116 19 Appendix Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Technical data subject to change without prior notice! Last update: October 2016...
  • Page 117 19 Appendix Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Last update: October 2016 Technical data subject to change without prior notice!
  • Page 118 19 Appendix Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Technical data subject to change without prior notice! Last update: October 2016...
  • Page 119 19 Appendix Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Last update: October 2016 Technical data subject to change without prior notice!
  • Page 120 19 Appendix Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Technical data subject to change without prior notice! Last update: October 2016...
  • Page 121 19 Appendix Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Last update: October 2016 Technical data subject to change without prior notice!
  • Page 122 19 Appendix Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Technical data subject to change without prior notice! Last update: October 2016...
  • Page 123 19 Appendix Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex c c c c g Last update: October 2016 Technical data subject to change without prior notice!
  • Page 124 19 Appendix Operating manual mzr-2509 Ex/ mzr-2909 Ex / mzr-4609 Ex / mzr-7209 Ex Technical data subject to change without prior notice! Last update: October 2016...

This manual is also suitable for:

Mzr-4609 exMzr-2909 exMzr-7209 ex

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