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Summary of Contents for HNP Mikrosysteme mzr-11507
- Page 1 Operation manual for micro annular gear pump mzr-11507 HNP Mikrosysteme GmbH Bleicherufer 25 D-19053 Schwerin Phone: 0385/52190-301 Fax: 0385/52190-333 E-mail: info@hnp-mikrosysteme.de http://www.hnp-mikrosysteme.de Last update: August 2016...
- Page 2 Without prior explicit written permission of HNP Mikrosysteme GmbH no part of this manual may be, copied, reproduced or processed. This manual has been prepared with care. HNP Mikrosysteme does assume no liability for any errors in this manual and resulting consequences. Likewise, no liability is assumed direct or subsequent damages arising from an incorrect use of the devices.
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Page 3: Table Of Contents
Contents Operating manual mzr-11507 Contents General Information Application scope of the pumps Product information Technical data of the micro annular gear pump mzr- 11507 Measurements Flow charts Technical data of the motor Safety instructions Safety symbols in this operating manual... - Page 4 Contents Operating manual mzr-11507 Filter selection and use Motion Controller Operation with frequency inverter Startup/shutdown of a mzr-pump Prepare for start up Startup of the micro annular gear pump Flushing procedure after use Shutdown of the micro annular gear pump 8.4.1...
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Page 5: General Information
The use of the micro annular gear pumps should be conform with technical norms and regulations in force. If you wish to receive more information than comprised in this operating manual please contact directly HNP Mikrosysteme. Last update: August 2016 Technical data subject to change without prior notice!. -
Page 6: Product Information
Operating manual mzr-11507 1.2 Product information This manual is valid for the micro annular gear pump mzr-11507, manufactured by HNP Mikrosysteme GmbH, Juri-Gagarin-Ring 4, D-19370 Parchim, Germany. The bottom line of this manual shows the issue and date of issue of this operating instruction. -
Page 7: Technical Data Of The Micro Annular Gear Pump Mzr-11507
1 General Information Operating manual mzr-11507 1.3 Technical data of the micro annular gear pump mzr-11507 The following table shows the technical data of the micro annular gear pump head -11507. Constructive Specifications Measurements (L x W x H) 303 x 110 x 171 mm Weight approx. -
Page 8: Measurements
1 General Information Operating manual mzr-11507 1.4 Measurements figure 1 Dimensions of the micro annular gear pump mzr-11507 1.5 Flow charts Liquid water Liquid oil 16 mPas mzr-11507 mzr-11507 1200 1200 Liquid water Liquid oil Viscosity 1 mPas Viscosity 16 mPas... -
Page 9: Technical Data Of The Motor
1 General Information Operating manual mzr-11507 Technical data of the motor The micro annular gear pump mzr-11507 is provided with a 4 poles asynchronous servo motor with high dynamic. The connection of the motor to a frequency converter is simple. -
Page 10: Safety Instructions
2 Safety instructions Operating manual mzr-11507 Safety instructions Comply with the general safety instructions listed in the safety section as well as with the special safety instructions listed under the other main sections. All legal and corporate safety instructions have to be obeyed. -
Page 11: Safety-Conscious Work
Please provide for adequate air ventilation and thus cooling of the motor. The micro annular gear pump mzr-11507 must not be used in areas exposed to explosion risks or in the proximity of inflammable gases and vapors. -
Page 12: Unauthorized Pump Conversions And Spare Part Manufacture
Operating manual mzr-11507 Should a malfunction of the pump occur, do not dismantle the pump on your Warning own but contact one of HNP Mikrosysteme's service staff for professional assistance. 2.6 Unauthorized pump conversions and spare part manufacture Conversions or modification to the device are only permitted with prior consent of the manufacturer. -
Page 13: Transportation And Storage
In order to avoid any damage related to transport, the package must be protected against shocks. HNP Mikrosysteme guarantees, that all goods leave the factory in the best condition. Any noticed damage should be reported to the concerned forwarding agent, authorized dealer or to HNP Mikrosysteme, as manufacturer. 3.3 Intermediate storage Following points concerning pump storage should be observed: −... -
Page 14: Description
4 Description Operating manual mzr-11507 Description 4.1 Micro annular gear pumps Micro annular gear pumps are positive displacement pumps. They contain two rotors, bearing slightly eccentrically to each other; an externally toothed internal rotor and an annular, internally toothed external rotor (see figure 2). Due to their cycloid indenting, the rotors remain interlocked at any time, forming during rotation a system of several sealed pumping chambers. - Page 15 Example: The pump head mzr-11507 has a displacement volume of 192 µl. On the assumption that the volumetric efficiency is 100%, the flow rate at a speed of 3000 RPM would be 576 ml/min, according to the above formula.
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Page 16: Construction
4 Description Operating manual mzr-11507 4.2 Construction The micro annular gear pump consist of the pump head, coupling assembly, motor and bracket (see figure 4). terminal box Liquid inlet (S) motor bracket Liquid coupling assembly outlet (D) pump head figure 4 Design of the micro annular gear pump 4.3 Materials and media... -
Page 17: Liquid Supply
4 Description Operating manual mzr-11507 4.4 Liquid supply The micro annular gear pump head has an inscription on the front side (see figure 5). The liquid inlet connection is marked with the letter »S«, the liquid outlet connection with the letter »D«. An arrow indicates the inherent turning direction of the shaft. -
Page 18: Optional Modules
5 Optional modules Operating manual mzr-11507 Optional modules The spectrum of applications of the high performance micro annular gear pump series may be expanded by using different additional modules. The modules allow for special applications, which could otherwise not be accomplished with a standard pump version. -
Page 19: Fluidic Seal Module
5 Optional modules Operating manual mzr-11507 5.1 Fluidic seal module Fluidic seal module cartridge tube seal liquid inlet liquid inlet (suction side) seal liquid outlet liquid outlet (pressure side) Figure 6 Design of the micro annular gear pump with fluidic seal module The role of the fluidic seal module is to prevent moisture and oxygen in the surrounding atmosphere from penetrating into the pump. - Page 20 5 Optional modules Operating manual mzr-11507 fluidic gas tight module inlet seal liquid pump shaft shaft seal seal module fluidic chamber inlet inlet pump pump liquid liquid outlet outlet pump pump liquid liquid additional shaft seal outlet seal liquid figure 7...
- Page 21 5 Optional modules Operating manual mzr-11507 In case the pump is not installed in the standard way (pump name read horizontally), it is possible to shift the outlet and inlet openings of the pump. However an appropriate supply of the sealing liquid should still be ensured and all presence of air bubbles within the fluidic seal chamber should be avoided.
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Page 22: Heat Insulation Module
5 Optional modules Operating manual mzr-11507 5.2 Heat insulation module The heat insulation module enables to deliver hot liquids up to temperatures of 120° C (248 °F). It comprises thermally insulating coupling components made of plastic (PEEK) located between the pump and the drive. The drive should not be exposed to overheating. -
Page 23: Heating Module
5 Optional modules Operating manual mzr-11507 5.3 Heating module 5.3.1 Electric heating module The electric heating module enables active heating of the pump head up to 120° C (248 °F) operating temperature. The heating module consists of a heating jacket covering the pump head and a thermal element type L. -
Page 24: Fluidic Heating- And Cooling Module
If you are not sure, which heat transfer liquid is the best adapted in your case, HNP Mikrosysteme will help you find the suitable one. The inlet for the heat transfer liquid is situated at the back (beveled) and the outlet is in the front (see figure 12). -
Page 25: Heating Device „Jetmicro
5 Optional modules Operating manual mzr-11507 5.4 Heating device „ micro“ The heating device „JETmicro“ has been designed for use with the electric heating module (see chapter 5.3.1). Actual value Heating on Nominal value No importance No importance No importance... -
Page 26: System Integration
− Operating temperature range If you notice any difference between the required and the delivered pump type, please contact HNP Mikrosysteme. Do not put the pump into operation without prior approval. 6.2 Mounting of the micro annular gear pump The micro annular gear pump is mounted on an angle support with M5 screws. -
Page 27: Assembly Instruction For Tubing And Accessories
When you want to operate the pump in reverse direction please contact HNP Mikrosysteme since this is not possible in any application. The thread of the fitting should be wrapped with 2-3 layers of PTFE tape and screwed in the NPT thread (see table 8). - Page 28 6 System integration Operating manual mzr-11507 Clean the internal and external Make sure the internal and Wrap the PTFE tape around the screw screw threads leaving no residues. external screw threads are not thread clockwise beginning with the dented or deformed.
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Page 29: Filter Selection And Use
HNP Mikrosysteme offers a choice of standard filters covering a broad spectrum of applications. You may count on our assistance for the selection of the most suitable one. -
Page 30: Motion Controller
Operating manual mzr-11507 Motion Controller 7.1 Operation with frequency inverter The motor of the micro annular gear pump mzr-11507 is a 4-pole asynchronous For the operation of the pump a frequency inverter must be used. motor. In the case the micro annular gear pump was delivered together with a frequency inverter, the inverter is predefined already on a motor speed range of approx. - Page 31 7 Motion Controller Operating manual mzr-11507 − If unknown faults appear or an uncertainty arises from appearing faults in the working with the pump, immediately shut down the micro annular gear pump at first! Last update: August 2016 Technical data subject to change without prior notice!.
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Page 32: Startup/Shutdown Of A Mzr-Pump
Depending on the application for example water, or isopropanol may be used. If you have doubts whether a particular liquid is suitable for this function or not, please ask the manufacturer of the liquid or HNP Mikrosysteme. Technical data subject to change without prior notice! - Page 33 8 Startup/shutdown of a mzr-pump Operating manual mzr-11507 Flushing cycle Selection of flushing liquid (FL) Right flushing see table 9 (Selection of the flushing liquid) liquid Is the pump see table 10 (Resistance of the sealing material) resistant? Flush the pump...
- Page 34 8 Startup/shutdown of a mzr-pump Operating manual mzr-11507 Nature of the delivered liquid Flushing time [min] Suitable flushing liquid Oils, fats, plastifierss 15-20 isopropanol, ethanol, acetone, benzine/petroleum ether Solvents (polar + nonpolar) 5-10 isopropanol, ethanol Other organic liquids 10-15 isopropanol , ethanol...
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Page 35: Shutdown Of The Micro Annular Gear Pump
8 Startup/shutdown of a mzr-pump Operating manual mzr-11507 8.4 Shutdown of the micro annular gear pump In order to shut down a mzr-pump the following steps should be followed: − Flush the pump with a filtered and particle-free flushing liquid (solvent) as described in the chapter 8.3. - Page 36 8 Startup/shutdown of a mzr-pump Operating manual mzr-11507 End of test/operation Flushing cycle Drain the pump Selection of flushing liquid (FL) Pump Right requires see table 9 flushing flushing? liquid Flushing cycle Is the see table 10 pump Delivery of...
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Page 37: Conservation
8 Startup/shutdown of a mzr-pump Operating manual mzr-11507 8.4.1 Conservation If the micro annular gear pump operates at irregular intervals or for other reasons should be put out of operation for a longer period, it should, after service and flushing procedure (see chapter 8.3), be filled in with a suitable conservation liquid. -
Page 38: Dismantling Of The System
8 Startup/shutdown of a mzr-pump Operating manual mzr-11507 Liquids isopropanol solvent for organic compounds, cosmetics, essential oils waxes, and esters, antifreezers, antiseptic agents acetone solvent for a number of organic compounds, unlimited solubility in water, dissolves natural and synthetic resins, fats,... -
Page 39: Problem Shooting
− by changing the operating direction of the pump. If these measures turn out to be ineffective, please contact the service staff of HNP Mikrosysteme (see chapter 15) and send the pump back to the manufacturer for inspection. You should under no condition try to disassemble the pump by yourself. This... -
Page 40: Accessories For Micro Fluidic Systems
-pump. We would be pleased to help you to choose the fitting accessories. Non-liability clause HNP Mikrosysteme GmbH shall not be liable any damage resulting form the non-respect of instructions comprised in this operating manual. It belongs to the user to check the integrity, the correct choice and the suitability of the product for the intended use. -
Page 41: Problems And Their Removal
11 Problems and their removal Operating manual mzr-11507 Problems and their removal Error Possible cause of error Action 1 No function No power supply Check all power switches 2 Pump does not dose No dosage liquid in the tank Fill the liquid tank... - Page 42 11 Problems and their removal Operating manual mzr-11507 Error Possible cause of error Action manufacturer 11 Leak of the fluid connections Flangeless ferrules leak Change the flangeless ferrules 12 Status of the pump cannot be checked No contact/connection to the pump...
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Page 43: Ec Directive
12 EC Directive Operating manual mzr-11507 EC Directive A Directive or EC Directive is a legal instrument of the European Community addressing at the member states and forcing them to implement specific regulations or targets. Leastwise, micro annular gear pumps are covered, by the... -
Page 44: Electromagnetic Compatibility (Emc)
Operating manual mzr-11507 REACH regulation (EC) No. 1907/2006 HNP Mikrosysteme is not a manufacturer or importer of chemical substances subjected to registration, but in terms of regulation, a downstream user. As downstream user, we conduct the necessary communication with our suppliers to ensure future deliveries of all components necessary to us. -
Page 45: Declarations Of Conformity
13 Declarations of conformity Operating manual mzr-11507 Declarations of conformity The delivered micro annular gear pump falls within scope of the following EC directives: − Machinery Directive (2006/42/EC) You may request the declarations of conformity for the micro annular gear pumps from us separately. - Page 47 This statement does not warrant any characteristics in terms of product liability. Please note the safety instructions in the manual. Mr. Lutz Nowotka, HNP Mikrosysteme GmbH, Bleicherufer 25, D-19053 Schwerin is authorised to compile the technical file according to Annex VII A.
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Page 49: Service, Maintenance And Warranty
For service and maintenance please return your micro annular gear pump to HNP Mikrosysteme (You will find the address on the cover of the present operating manual). The declaration of liquids having had contact with the micro annular gear pump and components must imperatively be completed. -
Page 50: Contact Persons
15 Contact persons Operating manual mzr-11507 Contact persons Development and application assistance , service and accessories Mr. Sven Reimann Phone +49| (0) 3871|451-349 Service and maintenance Mr. Steffen Edler Phone +49| (0) 3871|451-307 Drive and control technology Mr. Lutz Nowotka... -
Page 51: Legal Information
16 Legal information Operating manual mzr-11507 Legal information Marks is a registered German trademark of HNP Mikrosysteme GmbH. ® MoDoS ® is a registered German trademark of HNP Mikrosysteme GmbH. µ-Clamp ® is a registered German trademark of HNP Mikrosysteme GmbH. -
Page 52: Safety Information For The Return Of Already Employed Micro Annular Gear Pumps And Components
17 Safety information for the return of already employed micro annular gear pumps and components Operating manual mzr-11507 Safety information for the return of already employed micro annular gear pumps and components 17.1 General information The operator carries the responsibility for health and safety of his/her employees. -
Page 53: Declaration Of Media In Contact With The Micro Annular Gear Pump And Its Components
18 Declaration of media in contact with the micro annular gear pump and its components Operating manual mzr-11507 Declaration of media in contact with the micro annular gear pump and its components Type of the device Pump type/serial number/article no.:... -
Page 54: Supplement
19 Supplement Operating manual mzr-11507 Supplement − Layouts − Manual of the frequency inverter (S-FI) Technical data subject to change without prior notice! Last update: August 2016... - Page 55 19 Supplement Operating manual mzr-11507 Last update: August 2016 Technical data subject to change without prior notice!
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