Related Manuals for Hardi ZEBRA AXIAL
Summary of Contents for Hardi ZEBRA AXIAL
- Page 1 ZEBRA Original Instruction book 67026102-100, version 1.00 GB - 08.2015 www.hardi.es...
- Page 2 In the event of any conflicts, inaccuracies or deviations between the English original and other languages the English version shall prevail. Since it is ILEMO HARDI S.A.U. policy to continually improve our products, we reserve the right to make changes in the design, accessories, specifications and maintenance instructions at any time and without notice.
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Page 3: Table Of Contents
Table of Contents 1 - EC Declaration EC Declaration of Conformity ........................7 2 - Safety notes Operator safety .............................9 Symbols ............................................9 Precautions ..........................................9 3 - Description General information ..........................11 Overview ..........................................11 Use of the mistblower ...................................... 11 Road worthiness ........................................ - Page 4 Table of Contents 5 - Operation Liquid and Air Circuits .........................27 Filling/washing location requirements ..............................27 Filters ............................................27 Suction filter ........................................... 28 Pressure filter .......................................... 28 Diaphragm pumps ......................................29 UX/70 and UG/102 piston pumps ................................29 Filling the main tank ......................................29 Adjustment of operating unit M70 ................................
- Page 5 Table of Contents 8 - Technical specifications Dimensions ............................45 Overall dimensions - ZEBRA AXIAL ................................45 Overall dimensions - ZEBRA CANNON ..............................46 Overall dimensions - ZEBRA ATLAS ................................. 47 Overall dimensions - ZEBRA LINER ................................48 Weights ............................................. 49 Diaphragm pump model 321/10 ................................
- Page 6 Table of Contents...
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Page 7: Ec Declaration
1 - EC Declaration EC Declaration of Conformity Manufacturer: ILEMO HARDI S.A.U. Poligono El Segre, 712, 713 25080 Lleida SPAIN declares the following product(s): ZEBRA - was manufactured in conformity with the applicable provisions of the Directive 2006/42/EC on machinery, and... - Page 8 1 - EC Declaration...
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Page 9: Safety Notes
Read and fully understand this instruction book before using the equipment. It is also equally important that other operators of the equipment read and understand this book. If you do not fully understand any part of this instruction book after reading it, please contact your HARDI dealer for further information before using the equipment. - Page 10 As this instruction manual includes all the HARDI ZENIT axial pneumatic and hydropneumatic models, please pay special attention to the paragraphs dealing with the one you have acquired.
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Page 11: Description
10. Operating Unit (If SmartValve, placed beside position 8) Use of the mistblower The HARDI MERCURY mistblower is designed for applying crop protection chemicals. The equipment should only be used for this purpose. The mistblower must not be used for any other purpose. -
Page 12: Identification Plates
3 - Description Identification plates The identification plate is located on the front right-hand side of the machine and is riveted to the chassis. It indicates the make, model, serial number, and date of manufacture. The serial number is also engraved onto the chassis. The number is found above the identification plate, as indicated in the photograph. -
Page 13: Liquid System
3 - Description Liquid system Safety valves The safety valve protects the liquid circuit against over pressure in the event of failures or clogged lines. If the spring-loaded safety valve opens the liquid is lead back to tank via hose (A). The safety valve opens at15 bar. -
Page 14: Tank Drain Valve
3 - Description Tank drain valve The tank drain valve is operated by the handle located on top of the tank. Clean water tank (optional) The water in this tank is for hand washing, for cleaning of clogged nozzles etc. Only fill this tank with clean water from the tap. -
Page 15: Operating Units
3 - Description Operating units The mistblower can be equipped with following types of operating units: • M70/2 • BS/2 • SV/2 w/ remote control. • CA They have two section valves which control the right and left sides. The section valves are remotely controlled from the tractor cabin. -
Page 16: Ca Operating Unit
3 - Description CA operating unit 1. Section valves 2. Pressure equalisation device 3. Adjustment of pressure equalisation by turning left or right to increase or decrease pressure 4. Pressure filter 5. Pressure regulation, manual. Electric section valves Two electric solenoid valves are used to control spraying to RH or LH side. -
Page 17: Air Equipment
3 - Description Air equipment Axial fan – Technical information The fans on HARDI ZEBRA mistblowers have been designed with composite blades and their aerodynamic design offer a higher quantity and better distribution of air, less noise and less power consumption. €... -
Page 18: Engaging / Disengaging Of The Turbine Fan
3 - Description Engaging / Disengaging of the turbine fan The fan is engaged and disengaged by the selector shown. Always disengage the fan during transport between the farm or filling location and the orchard. μ ATTENTION! when always engage or disengage the fan when the tractor PTO is stopped. -
Page 19: Vine Sprayer
3 - Description Vine sprayer The ZEBRA is available in a configuration with spouts for spraying vines. The spouts can be easily orientated, so that efficient air and spray mist are applied on both sides of the vine plant. Applying the precise dose is easily chosen by the manifold valves and pressure regulator. - Page 20 3 - Description...
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Page 21: Start Up
4 - Start up General information Important Information Before using the machinery, it is recommended that you read the instructions to obtain best results and avoid operational problems. Unloading the mistblower from the truck When loading or unloading the mistblower to/from a lorry by using a lever and pulley or a crane, use the suspension points shown on the diagram and make sure the straps used are strong enough. -
Page 22: Mechanical Connections
4 - Start up Mechanical connections Operator safety 1. Always STOP THE ENGINE before attaching the transmission shaft to the tractor P.T.O. - most tractor P.T.O. shafts can be rotated by hand to facilitate spline alignment, when the engine is stopped. 2. -
Page 23: Connecting The Mistblower
4 - Start up 7. Place the input part towards the tractor. Fit the chains to prevent the protection guards from rotating with the shaft. μ ATTENTION! To ensure long life of the driveshaft and prevent possible damage to the equipment, try to avoid working at angles of more than 15°. -
Page 24: Top Link Clevis For Snap Coupler (600 Litre Model Only)
4 - Start up Top link clevis for snap coupler (600 litre model only) If required a top link clevis (ref. no. 637348) can be mounted on the frame of the NK 600 litre model to enable the snap coupler to be connected on the top link of the mistblower. -
Page 25: Electrical Connections
4 - Start up Electrical connections General information If your equipment includes an electrical component, please note the following information to correctly connect the equipment and to prevent problems when working. The voltage required by the electrical components is 12 volts (V). Before connecting any component, make sure that the polarity is correct. - Page 26 4 - Start up...
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Page 27: Operation
ATTENTION! Legislation and requirements vary from country to country. Always follow local legislation in force at any time. ÷ NOTE! It is the responsibility of the mistblower owner/operator to comply with all relevant legislation. HARDI cannot undertake any responsibilities for incorrect operation and use. Filters Clean filters ensure: •... -
Page 28: Suction Filter
5 - Operation Suction filter The main filter protecting sprayer components is the suction filter at the top of the tank. Check it regularly and clean if needed. Ensure that the O-ring on the filter housing is in good condition and lubricated. -
Page 29: Diaphragm Pumps
5 - Operation Diaphragm pumps The maximum number of revolutions when in use is 540 r.p.m. It is self- priming and can be run dry. The pump is fitted with 2 diaphragms. μ ATTENTION! Be careful to make sure the pump is perfectly greased when it is to be used. -
Page 30: Adjustment Of Operating Unit M70
5 - Operation Adjustment of operating unit M70 1. Turn main on/off handle (1) to off position A. 2. Set all hand levers on the distribution valve (2) to spraying position 3. Put the tractor in neutral and set the engine revolutions and thereby the number of revolutions of the pump corresponding to the intended travelling speed. -
Page 31: Section Valves
5 - Operation Section valves The solenoid valves are located at the back of the equipment, next to the pressure filter. The sections are instantly opened and closed with these solenoid valves. Draining the main tank 200 and 300 l tanks: To empty the tank via the drain valve, turn the pin on the lower right- hand side of the auxiliary tank. -
Page 32: Engaging The Turbine Fan
5 - Operation Engaging the turbine fan When you are going to work with a spray gun, or just need agitation in the main tank, the fan can be disengaged by the lever. The lever is located behind the pump. When the lever (A) is in the centre position, the fan is disengaged. -
Page 33: Cleaning
For the best result use a cleaning agent recommended by Hardi, e.g. AllClearExtra. 6. It is sometimes necessary to leave spray liquid in the tank for short periods, e.g. overnight, or until the weather becomes suitable for spraying again. -
Page 34: Cleaning The Tank And Liquid System
5 - Operation Cleaning the tank and liquid system 1. Dilute remaining spray liquid in the tank with at least 10 parts of water and spray the liquid out in the crop/orchard just sprayed. 2. Select and use the appropriate protective clothing. Select detergent suitable for cleaning and suitable deactivating agents if necessary. -
Page 35: Maintenance
6 - Maintenance Lubrication General info Always store lubricants clean, dry and cool - preferably at a constant temperature - to avoid contamination from dirt and condensed water. Keep oil filling jugs, hoppers and grease guns clean, and clean the lubricating points thoroughly before lubricating. -
Page 36: Service And Maintenance Intervals
± WARNING! If you do not feel confident in carrying out some of the maintenance jobs described below, then contact your HARDI dealer’s workshop for assistance. Every 10 working hours 1. Clean the suction filter 2. -
Page 37: Every 10 Working Hours - Suction Filter
6 - Maintenance Every 10 working hours – Suction filter To service the suction filter, proceed as follows: 1. Unscrew the red cap anti clock-wise 2. Remove the filter screen and clean it with a soft bruch and clean water. 3. -
Page 38: Every 10 Working Hours - Nozzles
6 - Maintenance Every 10 working hours – Nozzles To clean or replace the nozzles, use a spanner to undo the nut (D). Remove the nozzle and clean it with air, water or a toothbrush. μ ATTENTION! Never use a piece of wire or a needle as this could cause irreparable damage to the nozzle. -
Page 39: Every 50 Working Hours - Piston Pumps
6 - Maintenance Every 50 working hours - piston pumps Check the oil level at regular intervals. This must be between the maximum and minimum marks on the dipstick. The factory always supplies a full pump. Change the oil after the first 50 working hours. The subsequent changes should be carried out every 150 hours or once a year. -
Page 40: Occasional Maintenance
6 - Maintenance Occasional maintenance Diaphragm pump Replacement of valves and diaphragms. The procedure is similar for both models 321 and 363 pump. 321 pump 1. Dismantle the valve cover. 2. Replace the valves and O-rings. 3. Undo the bolt and replace the diaphragms. 4. -
Page 41: Piston Pump - Plunger Replacement
6 - Maintenance Piston Pump - Plunger replacement To replace the plungers, proceed as follows: 1. Remove the two top nuts of the pressure manifold and the six front nuts and remove the manifolds and the cylinder heads. 2. Spread grease or oil on the new sleeves and place the plunger inside. -
Page 42: Off Season Storage
6 - Maintenance Off season storage Winter storage At the end of the season, some extra time should be dedicated to the equipment before storing it during the winter time. It is recommended you store it in a place where it cannot be affected by freezing temperatures. Put at least 10 litres of anti- freeze covering 33% of the inside of the tank and turn the pump for a few minutes so that the entire circuit is filled by the solution. -
Page 43: Fault Finding
7 - Fault finding Operational problems General info Operational incidents are frequently due to the same reasons: 1. A suction leakage reduces the pump pressure and may interrupt suction completely. 2. A clogged suction filter may damage suction or interrupt and prevent the pump from running normally. 3. -
Page 44: Fluid Circuit
7 - Fault finding Fluid circuit FAULT PROBABLE CAUSE POSSIBLE SOLUTION On activating, the system doesn’t spray Air in the suction line. Check the suction filter o-ring. Check the suction tube and fittings. Check the assembly of the pump crankcase covers and diaphragms. -
Page 45: Technical Specifications
8 - Technical specifications Dimensions Overall dimensions - ZEBRA AXIAL Capacity (litres) A (mm) 1432 1432 1600 1600 1020 1200 1600 B (mm) C (mm) 1222 1102 1554 1554 D (mm) E (mm) F (mm) 1020 1200 1600... -
Page 46: Overall Dimensions - Zebra Cannon
8 - Technical specifications Overall dimensions - ZEBRA CANNON Capacity (litres) A (mm) 1350 1350 1400 1400 B (mm) 1250 1250 1250 1250 C (mm) 1555 1555 1555 1555 D (mm) E (mm) -
Page 47: Overall Dimensions - Zebra Atlas
8 - Technical specifications Overall dimensions - ZEBRA ATLAS Capacity (litres) A (mm) 1350 1350 1400 1400 B (mm) 1490 1490 1490 1490 1930 1930 1930 1930 C (mm) D (mm) E (mm) -
Page 48: Overall Dimensions - Zebra Liner
8 - Technical specifications Overall dimensions - ZEBRA LINER Capacity (litres) A (mm) 1350 1350 1400 1400 B (mm) 1250 1250 1250 1250 C (mm) 1555 1555 1555 1555 D (mm) E (mm) -
Page 49: Weights
8 - Technical specifications Weights ZEBRA AXIAL Capacity (litres) Empty (kg) Full (kg) 1080 ZEBRA CANNON Capacity (litres) Empty (kg) Full (kg) 1145 ZEBRA ATLAS Capacity (litres) Empty (kg) Full (kg) 1165 ZEBRA LINER Capacity (litres) Empty (kg) Full (kg) -
Page 50: Diaphragm Pump Model 321/10
8 - Technical specifications Diaphragm pump model 321/10 Model Speed r/min 321/10 l/min l/min l/min l/min l/min l/min... -
Page 51: Other Specifications
8 - Technical specifications Other Specifications Axial air fan Fan model Fan diameter (mm) Output (hp) Belt drive (ratio) Air flow (m3/h) EF650 N / 3.5 25000 EF750 N / 3.5 30000 Turbine model Fan diameter (mm) Output (hp) Belt drive (ratio) Air flow (m3/h) L540 N / 3.5... -
Page 52: Recycling
8 - Technical specifications Recycling When the mistblower has reached the end of its useful life its parts can be recycled. The tank is 100% reusable at a plastic recycling plant. Hoses and synthetic fittings can be burnt. The aluminium parts of the fan can be taken to an aluminium recycling plant. -
Page 53: Index
Index Index Liquid circuit, 27 Liquid system, 13 Numerics Lubricants, recommended, 35 10 hours of use, 36 Lubrication, 35, 42 100 hours of use, 36 1000 hours of use, 36 M70/2, 15 250 hours of use, 36 Materials, 51 321 pump, 40 Mistblower, 11 50 hours of use, 36 Nozzles, 32... - Page 54 Index...
- Page 55 1. Go to www.agroparts.com, register for free and log in. 2. Select “HARDI” in the menu on the left. 3. Select “Spare parts catalogue” and find your spare part. 4. Online ordering is also possible. 5. Contact your HARDI dealer for further information on spare parts.
- Page 56 ILEMO HARDI S.A.U. Poligono Industrial El Segre 712-713 25080 Lleida - SPAIN...
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