Related Manuals for Hardi ZENIT 1200
Summarization of Contents
Safety Information
Operator Safety
Safety instructions, symbols, and precautions for operating the sprayer.
Service Safety Guidelines
Safety guidelines for servicing the equipment, including pressure testing and rinsing.
Product Description
General Information Overview
Overview of the mistblower, its intended use, and roadworthiness requirements.
Mistblower Usage Guidelines
Guidelines for the correct and intended application of the mistblower.
Roadworthiness Requirements
Requirements for safe road operation, including lighting and marking.
Identification Plate Details
Location and information provided on the machine's identification plate.
Chassis Construction
Description of the mistblower's durable and corrosion-resistant chassis.
Tank Specifications
Details about the main tank material, capacity, and level indicators.
Liquid System Overview
Explanation of the HLC (Hardi Liquid Circuit) and its components.
Liquid System General Information
Overview of the suction and pressure circuits and their operation.
Liquid Circuit Details
Details on the manifold system distributing liquid from the pump.
Diaphragm Pump Information
Information on diaphragm pump models, pressure, and build.
Valve Functions
Location and function of suction valves for selecting liquid sources.
Valve Identification
Identification of valves by coloured discs and associated symbols.
Manifold System Components
Description of the pressure circuit distributor with mechanical valves.
Safety Valve Function
Function of safety valves in protecting the liquid circuit from overpressure.
Return Valve Operation
Explanation of the return manifold valve's function for excess flow.
Pressure Pulsation Damper
Role of the pulsation damper in ensuring even pump flow.
Axial Blower Units
Technical details of axial blower units, including housing and fan blade materials.
Axial Blower Technical Information
Specifications for EF820, EF920, AB750, AB820, AB920, AG820 and AG920.
Axial Air Kit Air Flow
Table detailing air flow rates for various axial blower units.
Deflectors for Air Sprayers
Description of optional deflectors to improve spray efficacy and reduce drift.
Axial Blower Gearbox
Information on the 2-speed gearbox with neutral position for AG820/AG920.
Axial Fan Specifications
Details on the axial fan's blades, their material, and angle settings.
Adjusting the Axial Fan
Step-by-step guide on adjusting fan blade angles for optimal airflow.
Centrifugal Blower Units
Information on centrifugal blower units, their components, and models.
Centrifugal Blower General Info
Description of the blower unit location, gearbox, plate, and clutch.
Centrifugal Blower Components
Identification of various components within the centrifugal blower unit.
HF540 Blower Model
Model designation for single centrifugal blower units.
HF540D Blower Model
Model designation for double centrifugal blower units.
HF640D Blower Model
Model designation for higher capacity double centrifugal blower units.
Protective Grid Function
Importance and function of protective grids for air inlets.
Centrifugal Blower Gearbox
Details on the 2-speed gearbox for HF540, HF540D, HF640D blowers.
Clutch for Blower Types
Function and importance of the clutch for fan start-up and stop.
Light Kit Installation
Information on fitting and using the light kit for road use.
Boom Programs Overview
Overview of Hardi's four boom programs: LINER, ATLAS, BOXER, CRONOS.
LINER Boom Adjustments
Description of the LINER boom's manual and hydraulic adjustment options.
ATLAS Boom Versions
Various versions of the ATLAS boom program (START, AGILE, SOLID).
BOXER Boom Additions
Different additions to the BOXER boom program (START, AGILE, SOLID).
CRONOS Boom Versions
Versions of the CRONOS boom program (SOLID, RIDER, VARIA).
Variant Boom Specifications
Details on the hydraulically folded variant boom for different widths.
Break Away Clutch Adjustment
Adjustment of break away clutches for boom wings in vertical/horizontal directions.
CRONOS Boom Specifics
Specific features of the CRONOS boom's rubber suspension.
Pneumatic Spray System
Explanation of the low-pressure pneumatic system for fine mist.
Hydropneumatic Spray System
Description of the medium-high pressure hydropneumatic system for even distribution.
IRIS System Setup
Details on the IRIS application system for individual air adjustment at each outlet.
Starting Up Procedures
General Starting Information
Instructions for unloading the mistblower from a truck and initial setup.
Driveshaft Coupling
Step-by-step guide for initial installation and connection of the driveshaft.
Hooking Up the Mistblower
Procedures for attaching the mistblower to the tractor's quick hitch.
Hydraulic Connections
Requirements for tractor hydraulic systems and boom connection types.
Electrical Connections
Information on connecting the sprayer's electrical components.
Rate Controller Setup
Overview of the DB 3610 and DB 3620 rate controller system components.
Fluid Circuit Setup
Details on the suction filter, pressure damper, and diaphragm pump.
Deflector Adjustments
Instructions for adjusting various types of deflectors for optimal spray.
Boom System Overview
Overview of Hardi's four boom programs: LINER, ATLAS, BOXER, CRONOS.
Boom Model Adjustments
Adjustment of break away clutch and hydraulic fold for all boom models.
Convert Bracket Hydraulics
Optional hydraulic side adjustment for Convert brackets from the cabin.
IRIS System Setup
Setup of the IRIS system, including nozzle adjustments and vane settings.
Cannon Spout Types
Description of three different spout types for CANNON models.
Calibration Procedure
Information on downloading calibration software from the Hardi website.
Operation Guide
Blower Unit Operation
Safety information and gear selection for the blower unit.
Moving the Sprayer Safely
Instructions on correctly unfolding or securing booms when moving the sprayer.
Adjusting the Fan AB820
Step-by-step guide for adjusting fan blade angles on the AB820 model.
Single Side Blinds Usage
Instructions for using single side blinds to prevent spray drift.
Liquid and Air Circuits
Requirements for filling and washing locations to prevent contamination.
Pressure Filter Maintenance
Importance of checking and cleaning pressure filters regularly.
Agitation System
Explanation of the dual-nozzle agitation system for uniform mixing.
Clean Water Tank Usage
Use and filling of the clean water tank for washing and cleaning.
Powder Mixer Function
Function of the powder mixer for dissolving powder chemicals.
Filling Through Tank Lid
Procedure for filling the main tank through the lid, with safety warnings.
Rinsing Tank Filling
Instructions for filling the integrated rinsing tank with clean water.
Rinsing Nozzle Operation
How the rinsing nozzle rotates to spray clean water inside the tank.
Handling Unexpected Interruptions
Procedure for rinsing the tank, unit, and pipes during unexpected stops.
Clean Water Tank Filling
Location and use of the clean water tank.
Drain Valve Operation
Instructions for using the drain valve for safe draining and residual liquid removal.
Manifold System Valves
Description of valves A, B, and C in the HLC manifold system.
TurboFiller Chemical Filling
Step-by-step guide for filling chemicals using the TurboFiller.
TurboFiller Rinsing Procedure
Procedures for rinsing the TurboFiller and chemical containers.
Power Supply Requirements
Requirements for power supply, wiring, and connectors.
Control Unit Bracket Installation
Guidance on mounting control unit brackets in the tractor cab.
SB 3002/3004 Control Box
Control box for SV operating units, including section valves and pressure regulation.
SV Operating Unit Controls
Manual pressure regulation and section valve operation for SV units.
SB 3012/3014 Control Boxes
Control boxes for motorized operating units like CB2 CB4.
CA Operating Unit
Operation of section valves and pressure adjustment for CA units.
CB Operating Unit
Pressure equalization and regulation for CB operating units.
CB Unit with Bypass Valve
Use of bypass valve for low dose rates and pressure drop.
Hydraulic Control Boxes
Control boxes for hydraulic functions based on boom model.
HB 3610 Control Box
Functions and operation of the HB 3610 hydraulic control box.
Joystick S Selector
Installation and operation of the Joystick S selector for hydraulic functions.
Cannon L-M-T Specifications
Hydraulic engine and spout lifting cylinder requirements for cannons.
Hydraulic Cannon Control
Control of lifting cylinder and spout rotation for cannon models.
Hydraulic Boom Adjustment
Adjustment of oil flow via Allen bolt for boom movement speed.
HC 3100 Control Box
Connection and features of the HC 3100 control box with optional sensors.
Vegetation Sensor Operation
Automatic opening/closing of functions based on tree/bush detection.
Rate Controller DB3610/DB3620
Overview of the DB3610 and DB3620 rate controller functions and display.
Speed and Pressure Limits
Setting speed and pressure limits for the rate controller.
BK/2 Operating Unit Adjustment
Procedure to adjust constant pressure valves for each section valve.
MC/2 Operating Unit
Manual operation and pressure adjustment for MC/2 units.
Comprehensive Cleaning
General information and steps for a comprehensive cleaning procedure.
Nozzle Details
Description of standard nozzles, non-drip valves, and ATR nozzle types.
Tank and Liquid System Cleaning
Procedure for cleaning the tank and liquid system with water and detergent.
Rinsing Tank and Nozzles
How the rinsing tank and nozzles can be used for different purposes.
Main Tank Cleaning
Procedure for internal cleaning of the main tank using the rinsing system.
Rinsing with Non-Empty Tank
Procedure for rinsing components when the main tank is not empty.
Maintenance Guide
Lubrication Information
General information on lubricants and recommended types.
Variant Boom Maintenance
Adjustment of shock absorber, break away clutch, and bypass valve on variant booms.
Transmission Shaft Lubrication
Lubrication intervals for universal joints, bearings, and tubes of the transmission shaft.
Mechanical Clutch Maintenance
Maintenance of the mechanical clutch, including chain greasing and replacement.
Diaphragm Pump Greasing
Greasing the diaphragm pump and its lubrication points.
Filters and Fittings Care
Inspection of filters and care for O-rings when dismantling fittings.
Winter Storage Procedure
Procedures for storing the equipment during winter, including anti-freeze.
Post-Storage Preparation
Steps to prepare the machine for use after winter storage.
Service and Maintenance Intervals
Overview of maintenance intervals based on working hours.
Regular Maintenance Tasks
Regular maintenance tasks including suction and pressure filter checks.
Nozzle Cleaning and Replacement
Cleaning or replacing nozzles, and checking for leaks.
Gearbox Oil Change
Procedure for changing the gearbox oil, including temperature and capacity.
Fan Clutch Inspection
Dismantling, inspecting, cleaning, and lubricating the fan clutch.
Fan Transmission Shaft Inspection
Cleaning, inspection, and lubrication of the transmission shaft.
Occasional Maintenance Tasks
Tasks for occasional maintenance, such as replacing valve diaphragms.
Air Kit Cleaning
Procedures for cleaning the air kit to prevent unbalance and vibrations.
Tank Level Indicator Adjustment
Adjusting the tank level indicator cord length.
Pump Valve/Diaphragm Replacement
Procedure for replacing valves and diaphragms on pump models 363 and 463.
Grease Gun Calibration
Steps to calibrate the grease gun for correct grease application.
Pump Greasing Procedure
Instructions for greasing the pump during factory, normal, and post-disassembly operations.
50 Hour Pump Service
Greasing the pump every 50 hours with specified amounts.
Pump Lifting and Removal
Safe procedures for lifting and removing the pump using appropriate gear.
Pump Valve/Diaphragm Renewal
Steps for lifting plastic covers and accessing pump parts for renewal.
Valve Replacement
Loosening head bolts, removing the head, and changing valves correctly.
Diaphragm Replacement
Replacing the diaphragm, checking drain hole, and reassembling pump with torque settings.
3-Way Valve Adjustment
Adjusting the 3-way valve for proper tension and cleaning mating faces.
Driveshaft Protector Guard
Removing and reassembling the driveshaft protector guard.
Driveshaft Crossheads Replacement
Removing and replacing driveshaft cross journals and bearings.
Drain Valve Seal Replacement
Replacing the seal and seat on the drain valve if it leaks.
End of Season Storage
Off-season storage program to protect components from chemical residues.
Troubleshooting Guide
Operational Problems
General information on common factors present in breakdowns.
Fluid Circuit Troubleshooting
Troubleshooting table for fluid circuit issues like no spray, pressure loss, or jumps.
Blower Unit Troubleshooting
Troubleshooting for excessive noise or vibrations in the blower unit or gearbox.
Electrical Problems
Troubleshooting for electrical issues, including emergency functions.
Technical Specifications
Machine Dimensions
Tables with dimensions for Zenit Axial and Zenit Liner models.
SI to Imperial Conversion Factors
Factors for converting between SI and Imperial units used in the manual.
Pump Specifications
Technical specifications for 321/7 and 321/10 diaphragm pumps.
363/7 Diaphragm Pump Data
Performance data for the 363/7 diaphragm pump at different RPMs.
Materials and Recycling
Information on materials used and disposal guidelines for the mistblower.
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