Kampmann KaControl Operating Instructions Manual

Kampmann KaControl Operating Instructions Manual

Door air curtains
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Angela Longwell
March 20, 2025

Where can I purchase a replacement Kompann KaController

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Summary of Contents for Kampmann KaControl

  • Page 2: Table Of Contents

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 1 Intended Use Key to symbols: ..................4 2 Important Information / Safety Information ....... 5 Caution! Danger! 3 Operation of the KaController ............
  • Page 3 Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS Target Temperature/Room Temperature ......34 11.3.2 Locking Operating Functions ..........34 11.3.3 Fan Actuation ..............35 11.3.3.1 Maximum Fan Speed using Parameter P50 ....35 11.3.3.2 Maximum Fan Speed using a Potentiometer .... 35 11.3.3.3 Minimum Fan Speed ...........
  • Page 4: Intended Use

    INSTALLATION AND OPERATING INSTRUCTIONS 1. Intended Use Kampmann KaControllers and door air curtains are built in line with the state of the art and recognised safety regulations. Nevertheless, their use can result in danger to people or damage to the units or other materials assets if they are not appropriately installed and operated or correctly and properly used.
  • Page 5: Important Information / Safety Information

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS 2. Important Information / Safety Information Installation, assembly and maintenance work on electrical units should only be performed by a qualified electrician in compliance with the VDE guidelines. Wiring should comply with the applicable VDE regulations and provisions laid down by the regional electricity providers.
  • Page 6: Operation Of The Kacontroller

    3. Operation of the KaController The KaController is capable of controlling the wide range of Kampmann systems. KaControllers are equipped with state of the art technology and offer users the option of adapting the air conditioning of buildings to individual needs.
  • Page 7: Function Keys, Display Elements

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS 3.1 Function Keys, Display Elements KaController with operating keys type 3210002 1. Display with LED background lighting 2. ON/OFF key (depending on setting) - ON / OFF (factory setting) - Eco mode / Day mode 3.
  • Page 8 1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS LCD display symbols Display of setpoint room temperature Current time Timer program enabled Weekday Alarm Selected function is locked Eco mode Setpoint setting enabled Fan control setting Auto-1-2-3-4-5 Ventilation mode Operating mode - summer mode...
  • Page 9: Operation

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS 3.2 Operation The KaController is operated by the navigator dial and the function keys. The functions that can be called up and set using the navigator are identical on both versions (with and without function keys on the side).
  • Page 10: Switching The Controller Off And On

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 3.2.1 Switching the Controller Off and On When the control is switched on, the display shows the standard view with the current room temperature target figure and the fan stage set.
  • Page 11: Fan Setting

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS 3.2.2 Fan Setting Press the FAN key (quick access) or use the navigator dial to call up the "Fan setting" selection menu. Calling up the "Fan setting" menu using the navigator: The room temperature is initially controlled with natural convection in Automatic mode and then by continually adjusting the fan speed.
  • Page 12: Time Setting

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 3.2.3 Time Setting Press the TIMER key (quick access) or use the navigator dial to call up the "Time setting" selection menu. Calling up the "Time setting"...
  • Page 13: Timer Programs

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS 3.2.4 Timer Programs The KaController provides the option of programming switching on and off times using a timer program if rooms are only to be air conditioned during certain times of the day.
  • Page 14 1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS Press the TIMER key twice (quick access) or use the navigator dial to call up the "Time switching program" selection menu. Calling up the "Timer programs" menu using the navigator: Step 1: Turn the navigator to select a day for which you would like to program a switching-on or off time.
  • Page 15: Operating Modes (Mode Key)

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS Step 4: You can set the switching off time you require by turning the navigator dial. Once the minutes have been set, the set switching off time is carried over and the timer program start screen is called up by pressing the navigator dial (->...
  • Page 16: Operating Modes (Summer Mode / Winter Mode)

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 3.2.6 Operating Modes (Summer Mode / Winter Mode) Press the MODE key (quick access) or use the navigator dial to call up the "Operating modes"...
  • Page 17: Alarm Messages

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS 4. Alarm Messages The KaController displays faults by means of the alarm messageslisted in the table below. The alarm messages are displayed according to their priority. In the event of an alarm, note down the alarm message and contact the responsible member of staff (System Administrator or Installer/Service Technician) to fix the fault quickly.
  • Page 18: Frost Protection Function, Motor Protection

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 5. Frost Protection Function, Motor Protection 5.1 Motor Protection Any motor fault with a door air curtain is shown on the KaController by the display "A12".
  • Page 19: Single-Circuit Controls Of Up To 6 Units

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS 6.2 Single-circuit Controls of up to 6 Units Door air curtain with KaController Maximum 6 door air curtains The number of connecting wires required incl. fuses is given on the individual control units. KaController * Lay shielded cables (e.g.
  • Page 20: Kacontroller

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 6.3 KaController • A flush-mounted back box is needed for the KaController. • Connect the KaController to the nearest door air curtain as per the wiring diagram.
  • Page 21: Inputs For Processing External Contacts (E.g. External Thermostat, On/Off Etc.)

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS 6.4 Inputs for Processing External Contacts (e.g. external thermostat, ON/OFF etc.) • All door air curtain master units have multifunctional inputs that can be assigned different functions during commissioning. •...
  • Page 22: Door Air Curtains

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 7. Installation, Electrics, Door Air Curtains, Room Control Unit 7.1 Door Air Curtains • The electrical cables are connected to the door air curtains in the control unit.
  • Page 23 Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS Electrical Connection • Connect the KaController to the nearest door air curtain as per the wiring diagram. The maximum bus length between the KaController and door air curtain is 30 m. •...
  • Page 24: Addressing

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS Addressing Single-circuit Controls of up to 6 Units 8.1.1 Maximum 6 door air curtains in one control zone • Door air curtains in single-circuit controls with a maximum of 6 units need not be addressed.
  • Page 25 Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS 9 Setting Configuration of Unit by Means of DIP Switch Set the configuration of a door air curtain using the DIP switch on the DIP switch PCB.
  • Page 26 Factory setting: DIP5=OFF DIP switch no. 6 The room temperature can be detected by the KaController or an external KaControl room temperature sensor. DIP switch no. 6 has to be set to ON to detect the temperature using the KaController.
  • Page 27 Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS DIP switch factory settings for door air curtains Control configuration C1 OFF = ----- DIP1 ON = Actuation by means of a measurement and control system provided by others OFF = It is essential that DIP switch no.
  • Page 28: Operation And Systems

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 10. Operation and Systems 10.1 System 1/Factory Setting Cabling: Sales floor ** Lay shielded, paired BUS cables, at least Cat 5 (AWG 23), in a linear pattern separately from high voltage cables! The formation of star points, for instance, in junction boxes is not permitted.
  • Page 29: System 2

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS 10.2 System 2 External thermostat Type 30058 for summer / winter changeover Contact open = summer Contact closed = winter Cabling: ** Lay shielded, paired BUS cables, at least Cat 5 (AWG 23), in a linear pattern separately from high voltage cables! The formation of star points, for instance,...
  • Page 30: System 3

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 10.3 System 3 Room temperature sensor Type 3250110 Sales floor Cabling: ** Lay shielded, paired BUS cables, at least Cat 5 (AWG 23), in a linear pattern separately from high voltage cables! The formation of star points, for instance, in junction boxes is not permitted.
  • Page 31: System 4

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS 10.4 System 4 Room temperature sensor Type 3250110 External thermostat Type 30058 for summer / winter changeover Contact open = summer Contact closed = winter Sales floor Cabling: ** Lay shielded, paired BUS cables, at least Cat 5 (AWG 23), in a linear pattern...
  • Page 32: System 5

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 10.5 System 5 Room temperature sensor Type 3250110 External thermostat Type 30058 for summer / winter changeover Contact open = summer Contact closed = winter Temperature sensor for frost protection function Typ 3250114...
  • Page 33: General

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS 11. Parameter Settings 11.1 General Special system requirements can be configured using parameter settings in the Service menu. These could include: - Locking operating functions - Locking fan stages The required settings can be made using the KaController.
  • Page 34: Parameter Settings

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 11.3 Parameter Settings 11.3.1 Display of Setpoint Temperature/Room Temperature Display of setpoint temperature - room temperature Parameter P37 Various values can be displayed using the large seven-segment display. Function P37=0 P37=1...
  • Page 35: Fan Actuation

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS 11.3.3 Fan Actuation Fan actuation can be adapted to the user's needs using various parameter settings. 11.3.3.1 Maximum Fan Speed using Parameter P50 Parameter P50 The maximum fan speed is set and limited by parameter P50. Function Standard Min Max Unit P50 Maximum fan speed...
  • Page 36: Minimum Fan Speed

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 11.3.3.3 Minimum Fan Speed Parameter P51 The minimum fan speed is set and limited by parameter P51. Function Standard Min Max Unit P51 Minimum fan speed 100 % 11.3.3.4 Locking Fan Stages...
  • Page 37: Function Of Multifunctional Inputs Ai1, Ai2 And Ai3

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS The temperature setpoint is shown as standard in the display. It is necessary to display the measured room temperature to calibrate the sensor. Set Parameter P37 = 2 to display the room temperature (Display in room temperature display, see Section 11.3.1) Function Standard...
  • Page 38: Function Of Ai2

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 11.3.5.2 Function of AI2 Parameter P16 Parameter PI6 is used to set the function of the multifunctional input AI2. The multifunctional input AI2 can only be set using parameter P16 if DIP switch no. 3 is set to OFF! The setting of DIP switches is described in section 10.
  • Page 39: Function Of Digital Inputs Di1 And Di2

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS 11.3.6 Function of Digital Inputs DI1 and DI2 The function of digital inputs DI1 and DI2 can be configured using parameter settings. 11.3.7.1 Function of DI1 Parameter P43 Parameter P43 is used to set the function of the digital input DI1.
  • Page 40: Locking Operating Options Or Functions, Parameter

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS The polarity of the digital input DI2 is set using parameter P56 when DIP switch no. 4 is set to ON. Function Standard Min Max Unit Polarity of DI2 when DIP2=ON (Heating/Cooling changeover via DI2)
  • Page 41: Programming Key

    The new door air curtain circuit board should also be disconnected before writing the parameters. The programming key is not supplied as standard with the unit and can be ordered from Kampmann Customer Service as a non-standard accessory. The software versions of the control circuit boards must be identical when reading and writing the parameter sets (see parameter P000).
  • Page 42: Parameter List For Control Pcb

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 12. Control PCB Parameter List Function Settings Min Max Unit Comment P000 Software version (read-only) 255 - P001 Base setpoint for setpoint entry ± 3K 32 °C P002 Switching on / off hysteresis valves...
  • Page 43 Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS Function Settings Min Max Unit Comment Rinsing function: Activation in operating modes 0 = Rinsing function disabled 1 = Rinsing function is enabled in: - Cooling mode - Automatic mode Rinsing function is enabled in: - Heating mode...
  • Page 44 1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS Function Settings Min Max Unit Comment P045 Default value must be set 100 kOhm P046 Default value must be set 34 °C P047 Default value must be set 35 °C...
  • Page 45 Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS Function Settings Min Max Unit Comment Actuation 0..10V: Switching on limit P098 Valves 100 V/10 Actuation 0..10V: Switching on limit P099 Minimum fan speed 100 V/10 Actuation 0..10V: Switching on limit P100 Maximum fan speed...
  • Page 46: Functional Testing Of Connected Assemblies

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 13. Functional Testing of Connected Assemblies The KaController provides the option of checking the operation of the connected external units independently of the software application. The function of individual assemblies, such as the fan, can be directly enabled and checked by means of entries on the KaController.
  • Page 47: Kacontroller Parameters

    Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS 14. KaController Parameters 14.1 General Special user requirements can be enabled and disabled by means of parameters settings in the KaController. For example, the minimum and maximum setpoint temperature can be set using parameters in the KaController.
  • Page 48: Kacontroller Parameter List

    1.96 Door air curtains Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS INSTALLATION AND OPERATING INSTRUCTIONS 14.3. KaController Parameter List (Access code: 11) Function Standard Min Max Unit Comment t001 Serial address – t002 Baud rate – 0 = Baud rate 4800 1 = Baud rate 9600 2 = Baud rate 19200 t003 Background lighting function...
  • Page 49 Door air curtains 1.96 Ka ontrol for Door Air Curtains INSTALLATION AND OPERATING INSTRUCTIONS...

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