Table Of Contents - Continental Motors TSIO-520-BE Maintenance And Operator's Manual

Table of Contents

Supersedure Notice2
List Of Effective Pages2
Chapter Index4
Table Of Contents4
Figure Index5
Introduction7
Scope8
Related Publications9
Definitions And Abbreviations10
Tools And Equipment17
General Information18
Special Tools18
Identification Code For Tools20
Strap Wrench25
Oil Filter Sludge Inspection25
Cylinder Base Nut Wrenches 3882 Series26
Cylinder Base Nut Wrench26
Piston Pin Removers27
Cylinder Hone27
Crankshaft Blade And Dampener27
Holding Fixture Adapters28
Universal Cylinder Holding Fixture 5221 B28
Valve Guide Cleaner 12229
Seal Seat Cutter 806629
Spring Checker 7521 A29
Valve Guide Removers29
Valve Guide Replacers30
Rocker Arm Bushing30
Piston Ring Compressors30
3170 - Floating Holder31
Valve Spring31
Push Rod Spring31
Flaring Tool For Push31
Valve Seat Insert32
Remover And Replacer 808632
Installer32
Valve Seat Inserts32
8116 Common Parts Kit33
Valve Guide To Valve Seat33
Alignment System33
Valve Stem Hole Reamers34
Boring Bars34
Reamers34
Expanding Guide Bodies34
Valve Seat Insert Cutters35
Rosan® Stud Remover35
Connecting Rod Reaming And Alignment Checking Fixture36
Adapter Kits36
Reamers, Connecting Rod Bushing36
Universal Connecting Rod Bushing Remover And Installer Set 809837
Common Drive Handle 8122A37
Pilots37
Needle Bearing Installers38
Hydraulic Crankshaft Dampener Bushing Remover / Replacer Sets 8077 A And 8077B38
Counterweight Bushing Remover / Installer 8077C38
All Position Engine Stand39
Tork Band Tension Adjuster 772639
Cylinder Heating Stand 815640
Blind Needle Bearing 8093C40
Puller40
Starter Clutch Shaft40
Differential Pressure Gauge 521041
Differential Pressure 725141
Cylinder Checker41
Belt Tension Gauge Bt-33-73F (Tsi0-520-Be Uses Bt-33-89P)41
In-Aircraft Alternator/Generator Tester 809142
Engine Timing Disc 3608A42
Pulley Holder 497442
Pulley Alignment Gage Bar 808242
Removal42
Crankcase Drill Fixture 8094A43
For Starter Clutch Adapter43
Per Continental Bulletin 79-1043
Vacuum Pump 833443
Spark Plug Insert Replacer 491844
Thru-Bolt Bore Step Cutters44
Per Continental Bulletin M77-944
Spark Plug Insert Tap 504-144
Rosan® Lock Ring Installer 807445
Stud Drivers45
Drill Fixture 497845
Crankcase Splitter Set L42345
Propeller Shaft Oil Seal Installer 520946
Oil Pressure Relief Spot Facers46
Runout Block Set 8177 A46
Polishing Tools For Crankshafts Bearings46
Injector Nozzle47
Remover And Installer 816547
Crankcase Thru-Bolt Removers47
Hex Drive For Hex Tube Nut 7912A47
Pullers48
Inspection Instruments49
Outside Micrometers49
Dial Bore Gages49
Blade Micrometers50
Screw Thread50
Depth Micrometers50
Reamers, Rocker Shaft Support Boss51
Reamer, Rocker Arm & Shaft Bushing51
Reamer, Rocker Shaft Bushing51
Reamer, Rocker Arm Bushing51
Engine Application Chart For Valve Guide Stem Hole Reamers52
Adapt Square Shank Reamers To No. 2 Or 3 Morse Taper52
Suggestions For Reaming Valve Guide Stem Holes52
Plug Gauges, Valve Guide Stem Hole52
Dial Thickneыы Gage53
Precision Vernier Calipers53
Шnside Measuring Instruments53
Alternator Analyzer54
Voltage Regulator Testeк54
Alternator/Regulator/Battery Tester Model E10054
Aircraft Magneto Timing Lighе55
Aircraft Timing Indicator Model E2555
Cold Cylinder Test Model E1055
High Tension Lead Tester Kit56
Master Orifice Toolp/N 64695356
Cylinder Head Temperature Exhaust Gas Temperature Test Units57
Alcor Portable Digital Egt Unit57
Alcor Portable Digital Cht Unit57
Detailed Engine Decription59
Description Of Engine Model Code60
Basic Design Feature60
Lubrication System60
Lubrication System Schematic61
Induction System62
Exhaust System62
Induction And Exhaust System Schematic63
Turbocharger Sectionsl63
Turbocharger System64
Ignition System64
Fuel System64
Fuel Injection System Schematic65
Cylinders66
Valve Train66
Engine Specifications And Operating Limits67
General68
Engine Specifications68
Operating Limits69
Accessories70
Unpacking, Installation, Testing And Removal71
Unpacking72
Preparation For Service72
Engine Installation Instructions73
Installation Drawing Tsio-520-Be74
Preflight And Run-Up76
Flight Testing76
Engine Removal Instructions77
Ground Handling78
Crating And Shipping78
Normal Operating Procedures79
Prestarting80
Starting80
Cold Starts81
Flooded Engine81
Hot Starts81
Ground Warm-Up81
Pre-Takeoff Check82
Power Control83
Takeoff83
Climb84
Cruise85
Descent85
Landing85
Engine Shutdown86
Priming Time Requirement86
Emergency Procedures87
Engine Fire During Start88
General In-Flight Information88
Engine Roughness88
Troubleshooting Failure89
High Cylinder Head Temperature90
High Oil Temperature90
Low Oil Pressure90
In-Flight Restarting90
Engine Fire In-Flight91
Abnormal Environmental Conditions93
Cold Weather Operation94
Preheating94
Hot Weather Operation96
Ground Operation At High Altitude Airports97
Servicing And Unscheduled Maintenance99
Servicing100
Approved Products101
Preflight Inspection102
50 Hour Inspection102
100 Hour Inspection103
Unscheduled Maintenance104
Cylinder Compression (Leakage) Check104
Leakage Checks104
Static Seal104
Master Orifice Assembly Tool Borroughs P/N 646953105
Dynamic Seal105
Equipment106
Master Orifice Tool106
Performing The Check106
Differential Pressure Tester107
Static Seal Check107
Dynamic Seal Check108
Troubleshooting111
Engine Troubleshooting Chart112
Ignition Troubleshooting118
Oil System Troubleshooting Chart119
Fuel Injection System Troubleshooting Chart120
Exhaust System Troubleshooting122
Engine Preservation And Storage123
Engine Preservation After Overhaul124
Flyable Storage124
Temporary Storage125
Indefinite Storage125
Returning Engine To Service126
Indefinite Storage Inspection Procedures126
Airworthiness Limitations127
Engine Performance And Cruise Control129
Cruise Control By Performance Curve130
Cruise Control By T.i.t.130
Table Of Performance Charts131
Sea Level Performance132
Constant Speed Sea Level Performance Full Rich Mixture133
Constant Speed Sea Level Performance Best Power Mixture134
Altitude Performance135
Mixture Ratio Curve - 80% 2500 Rpm And 32.8" Hg. Admp136
Mixture Ratio Curve - 75% 2400 Rpm And 32.5" Hg. Admp137
Mixture Ratio Curve - 65% 2300 Rpm And 30.0" Hg. Admp138
Mixture Ratio Curve - 50% 2200 Rpm And 35.8" Hg. Admp139
Fuel Flow Vs. Brake Horsepower140
Metered Fuel Pressure Vs. Fuel Flow141
Fuel Injection Fuel Pump Pressure Psia Vs. % Rated Horsepower - 100 F Avgas142
Fuel Flow Vs. Pressure Drop143