User Manuals: Continental Motors TSIO-520-BE Engine

Manuals and User Guides for Continental Motors TSIO-520-BE Engine. We have 1 Continental Motors TSIO-520-BE Engine manual available for free PDF download: Maintenance And Operator's Manual

Continental Motors TSIO-520-BE Maintenance And Operator's Manual

Continental Motors TSIO-520-BE Maintenance And Operator's Manual (147 pages)

AIRCRAFT ENGINE, PERMOLD SERIES

Brand: Continental Motors | Category: Engine | Size: 5 MB

Table of Contents

List of Effective Pages
2
Supersedure Notice
2
Table of Contents
4
Chapter Index
4
Figure Index
5
Introduction
7
Scope
8
Related Publications
9
Definitions and Abbreviations
10
Tools and Equipment
17
- General Information
  18
- Special Tools
  18
- Identification Code for Tools
  20
- Oil Filter Sludge Inspection
  25
- Strap Wrench
  25
- Cylinder Base Nut Wrench
  26
- Cylinder Base Nut Wrenches 3882 Series
  26
- Crankshaft Blade and Dampener
  27
- Cylinder Hone
  27
- Piston Pin Removers
  27
- Holding Fixture Adapters
  28
- Universal Cylinder Holding Fixture 5221 B
  28
- Seal Seat Cutter 8066
  29
- Spring Checker 7521 a
  29
- Valve Guide Cleaner 122
  29
- Valve Guide Removers
  29
- Piston Ring Compressors
  30
- Rocker Arm Bushing
  30
- Valve Guide Replacers
  30
- 3170 - Floating Holder
  31
- Flaring Tool for Push
  31
- Push Rod Spring
  31
- Valve Spring
  31
- Installer
  32
- Remover and Replacer 8086
  32
- Valve Seat Insert
  32
- Valve Seat Inserts
  32
- 8116 Common Parts Kit
  33
- Alignment System
  33
- Valve Guide to Valve Seat
  33
- Boring Bars
  34
- Expanding Guide Bodies
  34
- Reamers
  34
- Valve Stem Hole Reamers
  34
- Rosan® Stud Remover
  35
- Valve Seat Insert Cutters
  35
- Adapter Kits
  36
- Connecting Rod Reaming and Alignment Checking Fixture
  36
- Reamers, Connecting Rod Bushing
  36
- Common Drive Handle 8122A
  37
- Pilots
  37
- Universal Connecting Rod Bushing Remover and Installer Set 8098
  37
- Counterweight Bushing Remover / Installer 8077C
  38
- Hydraulic Crankshaft Dampener Bushing Remover / Replacer Sets 8077 a and 8077B
  38
- Needle Bearing Installers
  38
- All Position Engine Stand
  39
- Tork Band Tension Adjuster 7726
  39
- Blind Needle Bearing 8093C
  40
- Cylinder Heating Stand 8156
  40
- Puller
  40
- Starter Clutch Shaft
  40
- Belt Tension Gauge BT-33-73F (TSI0-520-BE Uses BT-33-89P)
  41
- Cylinder Checker
  41
- Differential Pressure 7251
  41
- Differential Pressure Gauge 5210
  41
- Engine Timing Disc 3608A
  42
- In-Aircraft Alternator/Generator Tester 8091
  42
- Pulley Alignment Gage Bar 8082
  42
- Pulley Holder 4974
  42
- Removal
  42
  - Crankcase Drill Fixture 8094A
    43
  - For Starter Clutch Adapter
    43
  - Per Continental Bulletin 79-10
    43
  - Vacuum Pump 8334
    43
  - Per Continental Bulletin M77-9
    44
  - Spark Plug Insert Replacer 4918
    44
  - Spark Plug Insert Tap 504-1
    44
  - Thru-Bolt Bore Step Cutters
    44
  - Crankcase Splitter Set L423
    45
  - Drill Fixture 4978
    45
  - Rosan® Lock Ring Installer 8074
    45
  - Stud Drivers
    45
  - Oil Pressure Relief Spot Facers
    46
  - Polishing Tools for Crankshafts Bearings
    46
  - Propeller Shaft Oil Seal Installer 5209
    46
  - Runout Block Set 8177 a
    46
  - Crankcase Thru-Bolt Removers
    47
  - Hex Drive for Hex Tube Nut 7912A
    47
  - Injector Nozzle
    47
  - Remover and Installer 8165
    47
  - Pullers
    48
  - Dial Bore Gages
    49
  - Inspection Instruments
    49
  - Outside Micrometers
    49
  - Blade Micrometers
    50
  - Depth Micrometers
    50
  - Screw Thread
    50
  - Reamer, Rocker Arm & Shaft Bushing
    51
  - Reamer, Rocker Arm Bushing
    51
  - Reamer, Rocker Shaft Bushing
    51
  - Reamers, Rocker Shaft Support Boss
    51
  - Adapt Square Shank Reamers to No. 2 or 3 Morse Taper
    52
  - Engine Application Chart for Valve Guide Stem Hole Reamers
    52
  - Plug Gauges, Valve Guide Stem Hole
    52
  - Suggestions for Reaming Valve Guide Stem Holes
    52
  - Dial Thickneыы Gage
    53
  - Precision Vernier Calipers
    53
  - Шnside Measuring Instruments
    53
  - Alternator Analyzer
    54
  - Alternator/Regulator/Battery Tester Model E100
    54
  - Voltage Regulator Testeк
    54
  - Aircraft Magneto Timing Lighе
    55
  - Aircraft Timing Indicator Model E25
    55
  - Cold Cylinder Test Model E10
    55
  - High Tension Lead Tester Kit
    56
  - Master Orifice Toolp/N 646953
    56
  - Alcor Portable Digital CHT Unit
    57
  - Alcor Portable Digital EGT Unit
    57
  - Cylinder Head Temperature Exhaust Gas Temperature Test Units
    57
  - Detailed Engine Decription
    59
  - Basic Design Feature
    60
  - Description of Engine Model Code
    60
  - Lubrication System
    60
  - Lubrication System Schematic
    61
  - Exhaust System
    62
  - Induction System
    62
  - Induction and Exhaust System Schematic
    63
  - Turbocharger Sectionsl
    63
  - Fuel System
    64
  - Ignition System
    64
  - Turbocharger System
    64
  - Fuel Injection System Schematic
    65
  - Cylinders
    66
  - Valve Train
    66
  - Engine Specifications and Operating Limits
    67
  - Engine Specifications
    68
  - General
    68
  - Operating Limits
    69
  - Accessories
    70
  - Unpacking, Installation, Testing and Removal
    71
  - Preparation for Service
    72
  - Unpacking
    72
  - Engine Installation Instructions
    73
  - Installation Drawing TSIO-520-BE
    74
  - Flight Testing
    76
  - Preflight and Run-Up
    76
  - Engine Removal Instructions
    77
  - Crating and Shipping
    78
  - Ground Handling
    78
  - Normal Operating Procedures
    79
  - Prestarting
    80
  - Starting
    80
  - Cold Starts
    81
  - Flooded Engine
    81
  - Ground Warm-Up
    81
  - Hot Starts
    81
  - Pre-Takeoff Check
    82
  - Power Control
    83
  - Takeoff
    83
  - Climb
    84
  - Cruise
    85
  - Descent
    85
  - Landing
    85
  - Engine Shutdown
    86
  - Priming Time Requirement
    86
  - Emergency Procedures
    87
  - Engine Fire During Start
    88
  - Engine Roughness
    88
  - General In-Flight Information
    88
  - Troubleshooting Failure
    89
  - High Cylinder Head Temperature
    90
  - High Oil Temperature
    90
  - In-Flight Restarting
    90
  - Low Oil Pressure
    90
  - Engine Fire In-Flight
    91
  - Abnormal Environmental Conditions
    93
  - Cold Weather Operation
    94
  - Preheating
    94
  - Hot Weather Operation
    96
  - Ground Operation at High Altitude Airports
    97
  - Servicing and Unscheduled Maintenance
    99
  - Servicing
    100
  - Approved Products
    101
  - 50 Hour Inspection
    102
  - Preflight Inspection
    102
  - 100 Hour Inspection
    103
  - Cylinder Compression (Leakage) Check
    104
  - Leakage Checks
    104
  - Static Seal
    104
  - Unscheduled Maintenance
    104
  - Dynamic Seal
    105
  - Master Orifice Assembly Tool Borroughs P/N 646953
    105
  - Equipment
    106
  - Master Orifice Tool
    106
  - Performing the Check
    106
  - Differential Pressure Tester
    107
  - Static Seal Check
    107
  - Dynamic Seal Check
    108
  - Troubleshooting
    111
  - Engine Troubleshooting Chart
    112
  - Ignition Troubleshooting
    118
  - Oil System Troubleshooting Chart
    119
  - Fuel Injection System Troubleshooting Chart
    120
  - Exhaust System Troubleshooting
    122
  - Engine Preservation and Storage
    123
  - Engine Preservation after Overhaul
    124
  - Flyable Storage
    124
  - Indefinite Storage
    125
  - Temporary Storage
    125
  - Indefinite Storage Inspection Procedures
    126
  - Returning Engine to Service
    126
Airworthiness Limitations
127
Engine Performance and Cruise Control
129

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