Technical Service by calling 1-855-336-4032, 8AM to 5PM CST, Monday through Friday. WARRANTY PERIOD The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website, jettools.com. WHO IS COVERED? This warranty covers only the initial purchaser of the product from the date of delivery.
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Canada by JPW Industries, Inc. NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
2.0 TABLE OF CONTENTS 1.0 WARRANTY AND SERVICE ............................2 2.0 TABLE OF CONTENTS ..............................4 3.0 SAFETY PRECAUTIONS ...............................5 4.0 INTRODUCTION ................................6 5.0 SPECIFICATIONS ................................7 6.0 GENERAL INSTRUCTION .............................8 6.1 GENERAL LAYOUT OF LATHE ..........................8 6.2 FOUNDATION PLAN ..............................9 7.0 INSTALLATION ................................11 7.1 LEVELING THE LATHE ............................
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com. Retain this manual for future reference. If the machine transfers ownership, the manual should accom- pany it.
5.0 SPECIFICATIONS MODEL EGH-1880 EGH-2180 EGH-21120 STOCK NUMBER 892200 892250 892270 CAPACITY Swing over Bed 18-1/9 in. 21 in. 21 in. Swing over Cross Slide 11 in. 14 in. 14 in. Distance between Centers 80 in. 80 in. 120 in. Width of Bed 13-4/7 in.
7.0 INSTALLATION 1. Finish removing all crate material from around lathe. 2. Unbolt lathe from shipping pallet. 3. Choose a location for the lathe that is dry and has sufficient illumination (consult OSHA or ANSI standards for recommended lighting levels in workshop environments).
Bed way and quill Spindle Fig. 8 11. Tighten foot screw nuts evenly to avoid distortion. 12. Leveling should be inspected occasionally, and espe- cially if the accuracy of the lathe begins to diminish. 7.2 CLEANING THE MACHINE Fig. 10 *Notice items: 1.
3-Oil ball Oil sight 2-Oil ball Oil cap Manual lubrication pump 2-Oil ball Oil sight Oil sight Drain plug Oil inlet Hexagon socket head plug Fig. 11 scribed ring (C) is flush with the rear face of the chuck - 7.4 CHUCK AND CHUCK MOUNTING with the slot - lining up with the locking screw hold.
Make sure the lathe is properly grounded. Note: Do not interchange chucks or faceplates between lathes without checking for correct cam lock. Main Switch Note: Take careful note of speed limitations when using faceplates; 12 inch faceplates should not be run at speeds higher than 1000 rev/min. and 14 inch faceplates should not be run at speeds higher than 770 rev/min.
9.2 ELECTRICAL CONTROL PANEL H-L selector for gearbox (H4) 1. Following each feed rate or thread pitch on gearbox With the exception of the lathe isolator, all electrical con- thread and feed chart, there is a prefix of either H or trols are fitted onto the front face of the headstock.
(G4) W–Z five section selector 9.4 THREADS AND FEEDS (G5) End gear train diagram Gearbox, thread and feed selectors All the thread pitches and feeds directly available from the gearbox are shown on the data plate fitted on the front of headstock and the positioning control levers are (G1), (G2), (G3), and (G4).
9.6 THREADING DIAL INDICATOR Gear 24T for Imperial leadscrew For thread cutting: (Gear 28T/22T for Metric leadscrew) • Tighten the handnut in order to maintain engagement when engaging the indicator with the leadscrew. When not required, release hand-nut and swing indi- cator to disengage.
Turret removed for clarity Bedway removed for clarity by 3mm allen wrench by 6mm allen wrench Fig. 22 Fig. 24 Saddle and Cross slide gibs adjusting: 9.8 TOP SLIDE • Tapered gib strip is fitted to the slideways of saddle cross-slide and top (compound) slides so that any A solid topslide is fitted as standard equipment to the slack which may develop can be diminished.
According to the following steps: 2-Oil ball 1. Use a flat head screw driver to loosen the adjust Detail of mark D screw (P1), about 1/2 turn CCW. 2. Apropriately tighten adjust screw (P2), about 1/2 turn CCW. Clamp lever (A) Clamp lever (C) 3.
5. Align the holes in flanged-shaft, collar and shroud washer, then insert a new pin and turn the shroud washer half circle towards the left to the collar with snap ring to retain the new shear pin. X:Hexagon nuts (by 24mm spanner) 1.8-0.1 10.5 Flanged bearing...
9.14 APRON HANDWHEEL Chuck guard limit switch The apron handwheel (A4) may be disengaged from its gear train during power operation or when thread cutting, by pulling the handwheel outwards to another spring-ball detent. Chuck guard Push Fig. 35 Fig. 33 End cover limit switch Fig.
5. Repeat the test-cut and micrometer reading se- quence until micrometer readings are identical. (J) 2-Hex socket head bolts 6” 12” Fig. 37 Fig. 39 9.17 GAP BRIDGE (FOR GAP BED TYPE LATHE) • When removing the gap bridge from bedway, be (K) 2-Adjusting Screws very careful in loosening the four fixing bolts and lift the gap until guiding taper pins separate from bed-...
10.0 TROUBLE SHOOTING Trouble or Failure Possible Causes Correction The electricity is on, but the spindle 1. Fuse is burned 1. Replace fuse does not run after the starting lever 2. Thermal relay is overloaded 2. Reset thermal relay is moved downward or upward Outflow of coolant fluid is weak 1.
11.0 LAYOUT OF ELECTRICAL BOX MODEL DESCRIPTION SPECIFICATION QUANTITY SYMBOL 1880 AC MAGNETIC SWITCH TENLC1D326B7 AC MAGNETIC SWITCH TENLC1D096B7 OVER RELAY TENLR3D356 OVER RELAY TENLR3D036 MAIN FUSE BASE TFU-303 3P50A FUSE BASE TFBR-102 2P10A F4, F5 MICRO SWITCH TM-1307 E-STOP ALEPB-22-1B E-STOP SPINDLE MOTOR STOP...
12.0 RECOMMENDED CUTTING 13.0 REPLACEMENT PARTS — SPEED OF LATHE EGH–1880, 2180, 21120 Replacement parts are listed on the following pages. Workpiece material Speed (sfm) Feed (lpr) To order parts or reach our service department, call Aluminum 2021 to 6061 0.002 1-855-336-4032, Monday through Friday (see our Brass...
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HEADSTOCK ASSEMBLY 1 9 10 1800 Series Lathe...
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GEARBOX ASSEMBLY PARTS LIST Index No. Part No. Description Size Qty. EGH1880-B01 Shaft EGH1880-B02 7×7×35 EGH1880-B03 Washer EGH1880-B04 Oil Seal 253708 EGH1880-B05 Needle Bearing TAF253320 TS-1503041 Hex. Socket Head Bolt CAP 6×16 EGH1880-B07 Axle Seat EGH1880-B08 Washer EGH1880-B09 Snap Ring EGH1880-B10 Gear 19T/19T...
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Index No. Part No. Description Size Qty. EGH1880-B45 Washer EGH1880-B46 Gear EGH1880-B47 Washer EGH1880-B48 Gear EGH1880-B49 Washer EGH1880-B50 Gear EGH1880-B51 Gear EGH1880-B52 TS-1523011 Set Screw SET 6×6 EGH1880-B54 Snap Ring EGH1880-B55 Gear 45T/18T EGH1880-B56 Gear EGH1880-B57 Gear EGH1880-B58 Gear EGH1880-B59 Gear EGH1880-B60 Washer...
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Index No. Part No. Description Size Qty. EGH1880-B91 Fork EGH1880-B92 Spacer EGH1880-B93 Partition Nut EGH1880-B94 Fixed Plate EGH1880-B95 Seal EGH1880-B96 Specifying Base EGH1880-B97 Selector Lever Cover EGH1880-B98 O-Ring EGH1880-B99 Selector Lever EGH1880-B100 Spring EGH1880-B101 O-Ring EGH1880-B102 Selector Lever Support EGH1880-B103 Selector Lever EGH1880-B104 Plug...
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APRON (L.H) ASSEMBLY PARTS LIST Index No. Part No. Description Size Qty. EGH1880-C01 Handle EGH1880-C02 Handle TS-1523071 Set Screw SET 6×25 EGH1880-C04 Bolt EGH1880-C05 Hand Wheel EGH1880-C06 Steel Ball 1/4" EGH1880-C07 Spring EGH1880-C08 Index Ring TS-1513021 Flat Hexagon Screw 5×12 EGH1880-C10 Shaft Liner EGH1880-C11...
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Index No. Part No. Description Size Qty. EGH1880-C46 Gear 24T/26T EGH1880-C47 Handle, Sleeve & Spring Pin(Φ3×24) Assembly EGH1880-C48 O Ring EGH1880-C49 Elasticity Pole EGH1880-C50 Snap Ring TS-1514021 Flat Hexagon Screw 6×16 EGH1880-C52 Washer TS-1524011 Set Screw SET 8×8 EGH1880-C54 Spring EGH1880-C55 Lead Nut Lever Assembly EGH1880-C57...
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Index No. Part No. Description Size Qty. EGH1880-C92 Spring EGH1880-C93 Set Screw SET 6×14 TS-1541021 Nylon Jam Nut EGH1880-C95 Bracket EGH1880-C96 5×5×45 EGH1880-C97 Shaft EGH1880-C98 Worm EGH1880-C99 Clutch EGH1880-C100 Clutch Gear EGH1880-C101 Lever Arm EGH1880-C102 Washer EGH1880-C103 Spring EGH1880-C104 Washer EGH1880-C105 Spring Pin 4×24...
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DIAL INDICATOR ASSEMBLY PARTS LIST Index No. Part No. Description Size Qty. EGH1880-D01 Pilot Plate EGH1880-D02 Gear Pivot EGH1880-D03 Body EGH1880-D04 EGH1880-D05 Stud EGH1880-D06 Threading Plate EGH1880-D07 Spacer EGH1880-D08 Dial Gear EGH1880-D51 Hex. Socket Head Bolt EGH1880-D52 Rivet Ø2 TS-1523011 Set Screw SET 6x6 EGH1880-D54...
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4 WAY TOOL POST EGH-1880 | EGH-2180 | EGH-21120...
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4 WAY TOOL POST PARTS LIST Index No. Part No. Description Size Qty. EGH1880-E01 Handle EGH1880-E02 Turret nut EGH1880-E03 Collar EGH1880-E04 Bolt EGH1880-E05 Turret body EGH1880-E06 Turret shaft EGH1880-E07 EGH1880-E08 Spring EGH1880-E09 Set screw SET 8x25 EGH1880-E10 EGH1880-E12 Solid topslide EGH1880-E13 Set screw SET 8x12...
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SADDLES ASSEMBLY PARTS LIST Index No. Part No. Description Size Qty. EGH1880-F01 Adjust Screw EGH1880-F02 Cross Slide EGH1880-F03 Pivot EGH1880-F04 T Bolt EGH1880-F05 Gib-X EGH1880-F06 Wiper-X EGH1880-F07 Plate -X EGH1880-F08 Thrust Bearing NTB/AS2 1730 EGH1880-F09 Wedge 7x7x30 EGH1880-F10 Nut & Screw Assembly EGH1880-F11 Spring Pin Ø5x40...
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Index No. Part No. Description Size Qty. EGH1880-F41 Front Anti-Floater EGH1880-F42 Gib-Z EGH1880-F43 Front Anti-Floater EGH1880-F44 Lubricator Assy. EGH1880-F45 Plate EGH1880-F46 Gear 16T/36T EGH1880-F47 Elbow Adapter 1/8xØ4 EGH1880-F48 Al. Tube Ø4x258 EGH1880-F49 Straight Adapter 1/8xØ4 EGH1880-F50 Al. Tube Ø4x121 EGH1880-F51 Short Shaft EGH1880-F52 Straight Adapter...
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BED AND SHAFTS ASSEMBLY EGH-1880 | EGH-2180 | EGH-21120...
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BED AND SHAFTS ASSEMBLY 1800 Series Lathe...
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BED AND SHAFTS ASSEMBLY EGH-1880 | EGH-2180 | EGH-21120...
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BED & SHAFTS ASSEMBLY PARTS LIST Index No. Part No. Description Size Qty. EGH1880-G01A Bed Ass’y (No. 1-2) The same as EGH2180 EGH21120-G01A Bed Ass’y (No. 1-2) EGH1880-G01 The same as EGH2180 EGH21120-G01 EGH1880-G02 Gap Bridge TS-1540081 EGH1880-G04 Bolt TS-155010 Washer EGH1880-G06 Hexagon Head Bolt...
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Index No. Part No. Description Size Qty. TS-1505051 Hex. Socket Head Bolt CAP 10x35 EGH1880-G45 #7×50 EGH1880-G46A Lever Ass’y (No. 46-47, 50-58) EGH1880-G46 Lever Ass’y EGH1880-G47 EGH1880-G48 Knob & Handle Assembly TS-1503041 Hex. Socket Head Bolt CAP 6x16 EGH1880-G50 Bracket EGH1880-G55 Sleeve EGH1880-G56...
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Index No. Part No. Description Size Qty. EGH1880-G0b Hex. Socket Head Bolt CAP 8x70 EGH1880-G0c Block Same as EGH2180 1 EGH21120-G0c Block EGH1880-G0d Set Screw SET 8x20 EGH1880-G0e EGH1880-G0f Block EGH1880-G0g Set Screw SET 8x16 EGH1880-G0h Bracket Same as EGH2180 1 EGH21120-G0h Bracket EGH1880-G0i...
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END GEAR IMPERIAL PHL21 PARTS LIST Index No. Part No. Description Size Qty. TS-1506021 Hexagon Head Bolt M12x25 EGH2180-H02 Washer EGH2180-H03 Gear EGH2180-H04 Swing Frame EGH2180-H05 7x7x15 TS-154009 EGH2180-H07 Washer EGH2180-H08 Clip EGH2180-H09 Ball Bearing 6005Z EGH2180-H10 Collar EGH2180-H11 Gear 44T/56T EGH2180-H12 Shaft...
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MAIN MOTOR ASSEMBLY EGH-1880 | EGH-2180 | EGH-21120...
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MAIN MOTOR ASSEMBLY PARTS LIST Index No. Part No. Description Size Qty. EGH1880-I01 Flexible Tube 5/8× 1/2 EGH2180-I01 Flexible Tube Same as EGH21120 EGH1880-I02 Hexagon 5/8× 1/2 EGH1880-I03 Spring EGH1880-I04 Set Screw EGH1880-I05 Pump Pu EGH1880-I06 Impeller EGH1880-I07 Snap Ring TS-1550061 Washer TS-1541031...
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Index No. Part No. Description Size Qty. EGH21120-I34 Motor Wheel 21-60Hz-12.5HP TS-2360121 Washer Ø12ר45×5 TS-1505031 Hex. Socket Head Bolt CAP 10×25 TS-154010 EGH1880-I38 Screw EGH1880-I39 Washer Ø16.5ר40 EGH1880-I40 Rubber Ring TS-1491061 Hex. Head Bolt M10×40 TS-1550071 Washer EGH1880-I43 Plate TS-1505031 Hex.
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CABINET AND PANEL (EGH – 1880/2180) 1800 Series Lathe...
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CABINET & PANEL ASSEMBLY PARTS LIST (EGH-1880 & EGH-2180 Index No. Part No. Description Size Qty. EGH1880-J01 Shaft EGH1880-J02 Saddle EGH1880-J03 Collar TS-1503041 Hex. Socket Head Bolt CAP 6x16 TS-1503021 Hex. Socket Head Bolt CAP 6x10 TS-1550041 Washer EGH1880-J07 Plate EGH1880-J08 Sliding Tray EGH1880-J09...
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CABINET AND PANEL (EGH – 21120) 1800 Series Lathe...
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CABINET & PANEL ASSEMBLY PARTS LIST (EGH-21120) Index No. Part No. Description Size Qty. EGH21120-U01 Shaft EGH21120-U02 Saddle EGH21120-U03 Saddle EGH21120-U04 Collar TS-1534052 Hex. Socket Head Bolt CAP 6x16 TS-1534032 Hex. Socket Head Bolt CAP 6x10 TS-1550041 Washer EGH21120-U08 Plate EGH21120-U09 Sliding Tray EGH21120-U10...
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Index No. Part No. Description Size Qty. EGH21120-U44 Cover EGH21120-U45 Cover Plate EGH21120-U47 Plate EGH21120-U48 Tail End Plinth EGH21120-U49 Middle End Plinth EGH21120-U50 Head End Plinth EGH21120-U51 Block EGH21120-U52 Hexagon Head Bolt M16x55 EGH21120-U53 Plate TS-1534042 Dome Hex. Screw M6x12 TS-1503041 Hex.
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CONVENTIONAL TAILSTOCK ASSEMBLY 1800 Series Lathe...
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CONVENTIONAL TAILSTOCK ASSEMBLY PARTS LIST Index No. Part No. Description Size Qty. EGH1880-K01 Bolt EGH1880-K02 Handle EGH1880-K03 Set Screw SET 8×30 EGH1880-K04 Fixed Screw EGH1880-K05 Handle EGH1880-K06 Spring EGH1880-K07 Steel Ball 1/4" EGH1880-K08 Index Ring BB-51105 Bearing 51105 EGH1880-K10 Flange TS-1503051 Hexagon Socket Head Bolt CAP 6×20...
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BED STOP ASSEMBLY PARTS LIST Index No. Part No. Description Size Qty. TS-1505101 Hex. Socket Head Bolt M10x60 EGH1880-P02 Rivet Ø2 EGH1880-P03 Name Plate EGH1880-P04 Micro Dial EGH1880-P05 Body EGH1880-P06 EGH1880-P07 Clamp Plate TS-1525041 Set Screw M10x20 EGH1880-P09 Copper Pin TS-1524041 Set Screw M8x16...
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STEADY REST ASSEMBLY PARTS LIST Index No. Part No. Description Size Qty. EGH1880-Q01 Adjusting Knob Assembly EGH1880-Q02 Finger,Pin,Ball Bearing (627) Assembly TS-1524011 Set Screw M8x8L EGH1880-Q04 Knob Nut EGH1880-Q05 Clamp Screw EGH1880-Q06 Top & Base Casting Assembly EGH2180-Q06 Top & Base Casting Assembly Same as EGH21120 1 EGH1880-Q07 EGH1880-Q08...
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TRAVELING STEADY ASSEMBLY 1800 Series Lathe...
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TRAVELING STEADY ASSEMBLY PARTS LIST Index No. Part No. Description Size Qty. EGH1880-R01 Adjusting Screw, Spring Assembly For Pin(Ø4x40L), Collar, Screw Replacement EGH1880-R02 Finger & Bracket Assembly For Replacement EGH1880-R02BB Finger, Ball bearing bracket Assembly For Replacement TS-1524041 Set Screw M8x16 EGH1880-R04 Casting...
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BRAKE ASSEMBLY PARTS LIST Index No. Part No. Description Size Qty. EGH1880-T01 EGH1880-T02 EGH1880-T03 Snap Ring EGH1880-T04 Connecting Rod EGH1880-T05 EGH1880-T06 EGH1880-T07 Gyro Wheel TS-149105 Hex. Head Bolt 10×35 EGH1880-T09 Rocker Arm EGH1880-T10 Washer EGH1880-T14 Ø4×24 TS-1541041 EGH1880-T16 Bracket TS-1503071 Hex.
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Index No. Part No. Description Size Qty. EGH1880-T55 EGH1880-T56 Bolt EGH1880-T57 Bolt EGH1880-T58 Gyro Wheel TS-1504051 Hex. Socket Head Bolt CAP 8x25 EGH1880-T60 Bracket EGH1880-T64 Stop EGH1880-T65 Guard Shield TS-1503021 Hex. Socket Head Bolt CAP 6x10 TS-2210451 Hex. Head Bolt 10x45 EGH1880-T68 EGH2180-T68...
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ELECTRICAL BOX ASSEMBLY EGH1880/EGH2180/EGH21120 ELECTRICAL BOX ASSEMBLY PARTS LIST Index No. Part No. Description Size Qty. EGH1880-EL01 AC Magnetic Switch D32 AC24V EGH1880-EL02 AC Magnetic Switch D09 AC24V EGH1880-EL03 Over Relay 30A~38A EGH1880-EL04 Over Relay 0.25A~0.4A EGH1880-EL05 Door-Type Main Cam Switch EGH1880-EL06 Fuse Base EGH1880-EL07...
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CONTROL BOX ASSEMBLY EGH1880/EGH2180/EGH21120 CONTROL BOX ASSEMBLY PARTS LIST Index No. Part No. Description Size Qty. EGH1880-CB01 Power Lamp EGH1880-CB02 Light Switch EGH1880-CB03 Pump Change Over Switch EGH1880-CB04 Spindle Motor Stop SPB1 EGH1880-CB05 Spindle Motor Run EGH1880-CB06 E-Stop E-Stop 1800 Series Lathe...
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892253 5C COLLET CLOSER ASSEMBLY (OPTIONAL) 892253 5C COLLET CLOSER ASSEMBLY (OPTIONAL) PARTS LIST Index No. Part No. Description Size Qty. EGH1740-O02 Bracket TS-1503061 Hex. Socket Head Bolt M6x25 TS-154010 Hex Nut EGH1740-O04 Bolt EGH1740-O05 Bolt EGH1740-O06 Connector Casting TS-0561051 1/2”-13 EGH1740-O08 Screw...
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892254 TAPER ATTACHMENT ASSEMBLY (OPTIONAL) 1800 Series Lathe...
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892254 TAPER ATTACHMENT ASSEMBLY (OPTIONAL) PARTS LIST Index No. Part No. Description Size Qty. EGH1880-N01 Collar TS-1503051 Hex. Socket Head Bolt CAP 6x20 EGH1880-N03 Thrust Bearing NTB/AS2 1730 EGH1880-N04 Yoke Plate TS-154010 TS-2246101 Socket Hd Flat Screw M6x10 EGH1880-N07 Cover Plate EGH1880-N08 Yoke EGH1880-N09...
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892254 TAPER ATTACHMENT ASSEMBLY PARTS LIST (OPTIONAL) Index No. Part No. Description Size Qty. EGH1880-N40 EGH1880-N41 EGH1880-N42 Screw EGH1880-N43 Knob EGH1880-N44 Clamp Rod TS-1523041 Set Screw SET 6x12 EGH1880-N46 Bracket EGH1880-N47 Eccentric Pin TS-1505081 Hex. Socket Head Bolt CAP 10x50 EGH1880-N49 Bracket EGH1880-N50...
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