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MOUNTING:
The PD4500 series POWER CONTROL CENTER should be installed vertically (converter section down) or horizontally
(converter section to the right).
Unit is NOT ignition protected.
Do not mount in the LP gas or the battery compartment.
The INTELI-POWER converters are not designed for zero clearance compartments.
The POWER CONTROL CENTER is not designed for wet or damp locations. Install in an interior / dry location.
Cut mounting hole to approximately 10-1/8" x 13-1/4".
The OEM should test the POWER CONTROL CENTER converter under full load conditions in its intended mounting
location to ensure proper ventilation. Failure to provide adequate ventilation will prevent the converter from supplying full
output power.
AC ELECTRICAL:
Connect wiring system using proper connections and appropriately sized cable clamp.
Connect CONVERTER AC HOT (black) wire to a 15A circuit breaker
Approved breakers (main and branch):
ITE/Siemens – QP, QT
o
Thomas & Betts – TB & TBBD series
o
Square D – HOM & HOMT series
o
Cutler Hammer/Bryant – BR & BRD series
o
GE – HACR series
o
A closure plug kit for any unused Romex connectors may be purchased
from Progressive Dynamics, Inc. Part Number PD812374.
DC ELECTRICAL:
For installations without an external DC disconnect switch:
1. Connect battery POS (+) lead to the BATTERY POSITIVE (+) lug.
2. Connect battery NEG (-) lead to the BATTERY GND (-) lug.
3. The BATTERY DISCONNECT (+) lug is not used.
For installations incorporating an external DC disconnect switch:
1. Connect battery POS (+) lead and the BATTERY POSITIVE (+) lead to the same pole on the external disconnect switch.
2. Remove the JUMPER.
3. Connect the BATTERY DISCONNECT (+) lead to other pole on the external disconnect switch.
4.
Connect battery NEG (-) lead to the BATTERY GND (-) lug.
MAIN BREAKER
(NOT SUPPLIED)
AC IN NEUTRAL
(WHITE)
CONVERTER
NEUTRAL
(WHITE)
AC IN HOT 1
(BLACK)
AC IN
GROUND
(GREEN)
AC IN HOT 2
(RED)
CONVERTER
HOT (BLACK)
CONVERTER
GROUND
(GREEN)
INSTALLATION INSTRUCTIONS
Wiring Diagram
(Below image may vary, depending on model)
Consult a licensed electrician or RV technician for installation assistance
or 20A circuit breaker
(PD4560)
Approved Filler Plates
ITE/Siemens – QF3
o
GE – TQLFP1
o
Torque Data
AC Breakers: see breaker mfg data
AC NEU & GND bars: #8 AWG – 30 IN LBS
#10-14 AWG – 25 IN LBS
Torque Data
DC Lugs: 30 – 50 IN LBS
DC Terminal block: 7 – 9 IN LBS
DO NOT REMOVE TERMINAL BLOCK SCREWS
(PD4575 & PD4590).
CHASSIS GROUND
(OPTIONAL)
MAIN BREAKER
HOLD DOWN
BLOWN FUSE LED
INDICATOR
(OPTIONAL)
BATTERY
GND/WHT (-)
BATTERY
POS/BLK (+)
BATTERY
DISCONNECT
POS (+)
JUMPER
BATTERY POS (+)
INDICATOR LIGHT
WIZARD MANUAL BUTTON
CONVERTER POS. (+)
CONVERTER NEG. (-)
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